MIRRLEES BLACKSTONE ESL12 MK2 Instruction Manual Download Page 223

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Summary of Contents for ESL12 MK2

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Page 3: ...RUCTION MMNUAL ESL12 r 16Mk2 INDUSTRIAL AND URINEENGINES Publication No 71 October 1994 Mirrlees Blackstone Ltd Hazel Grove Stockport Cheshire SK7 5AH England Telephone 061 483 1000 Tclefax 061 487 14...

Page 4: ...MIRRLEES BLACKSTONELTD ESL 12 16 Mk2 Instruction Manual Amendment Record e e d...

Page 5: ...is a list of Special tools and equipment required The minimum spare parts required for maintenance planning 1 2 3 Any major associatcd tasks 4 Main component weights as a guide to lifting and general...

Page 6: ...tarter off engine air filters Any enquiries in connection with this manual are welcome and should be addressed to Technical Publications Department Mirrlees Blackstone Limited Bramhall Moor Lane Telef...

Page 7: ...RANKSHAFT CYLINDER HEAD PISTON CONNECTING ROD AND LINER CAMSHAFT DRIVE TRAIN AND TAPPET BLOCK AIR INLETAND EXHAUST SYSTEMS FUEL SYSTEM LUBRICATING OIL SYSTEM COOLING SYSTEM AIR START SYSTEM SAFETYDEVI...

Page 8: ...NDARD PRESSURES TEMPERATURES Automatic Alarm Shutdown Systems Lubricating Oil System Fresh Water System Exhaust System 2 5 TORQUE LOADS AND HYDRAULIC TENSIONING DATA 2 6 TIGHTENING TORQUES 2 7 FUEL LU...

Page 9: ...a Free End Removal Installation FLYWHEEL FlywheelRemoval FlywheelInstallation CRANKCASEFI ITINGS Crankcase Extractor Fan Crankcase End Covers Sump Turbocharger Mounting Bracket Crankcase Water Drain V...

Page 10: ...Vertical Clearance Check Large End Bearing Block Installations Component Weights SmallEnd Bearing Bush Renewal 4 4 CYLINDERLINER Liner Deglazing LinerReplacement Liner Removal Liner Installation 4 5 T...

Page 11: ...Introduction Equipment Required WashingProcedure 6 5 AIR INLET AND EXHAUST DUCTING 6 6 HEATSHIELD 6 7 TECHNICAL DATA Turbocharger Replacement 6 4 CleaningThe Turbine Side O f The Turbocharger 7 FUEL S...

Page 12: ...R ASSEMBLY Simplex LubricatingOil Filter Element Renewal Removal Installation Duplex LubricatingOil Filter Element Renewal Installation Duplex LubricatingOil Filter Changeover Valve 0 Ring Renewal Lub...

Page 13: ...Dismantling Water Pump Assembly INTERCOOLER Intercooler Maintenance Intercooler Replacement Intercooler Removal Intercooler Installation TECHNICAL DATA Fresh Water System FRESH WATER SYSTEM THERMOSTA...

Page 14: ...eticPick Up SECTION 12 OPERATING INSTRUCTIONS ROUTINE MAINTENANCE PAGE AND FAULTFINDING 1 2 2 2 2 3 12 1 STARTING NORMAL 12 2 STOPPING NORMAL 12 3 STOPPING EMERGENCY Engine Driven Pump Failure L O EW...

Page 15: ...draulic Pack Description Hydraulic Tensioners Description Other Hydraulic Equipment Description SafetyPrecautionswhen Using the HydraulicPack Equipment Preparing the Hydraulic Pack and Equipment for U...

Page 16: ...1 2 ENGINE MAINTENANCEAND OVERHAUL GENERAL 3 13 HEALTHANDSAFETY 5 1 4 LEAD ACID AND ALKALINE BATTERIES Main Hazards Electrolyte Precautions Protect the eyes 1 5 EMERGENCYACTION Skincontact Eyecontact...

Page 17: ...g rod assembly is mass balanced to minimise vibration and torsional stresses Therotatingmassesof theengineand driven equipmentare tuned byan individually selected flywheel and a damper for the same re...

Page 18: ...The engine conforms to the International Standards Organisation 1 5 0 notation in that The free end of the engine is opposite to the flywheel end The standard direction of crankshaft rotation is cloc...

Page 19: ...ad Telefax 0780 56694 STAMFORD Telex 32234 MBSTAM G Lincs PE9 2GB Telephone 0780 64641 England Telegrams Mirrlees Stamford Telefax 0780 65850 ServiceEnauiries should be addressed to local agents or to...

Page 20: ...unless otherwise specified Studscan be damaged by tightening the nutwhilst the stud itself isnot fullyengaged Check that studs are properly fitted before tightening nuts When fittingor removingnuts o...

Page 21: ...ent from turning the engine if applicable and set the control lever to STOP before working on any moving parts and before barring the engine over e Engine SideCovers these should has stopped running b...

Page 22: ...ctifyany of these systemswhilst pressurised unless specified i n a servicingprocedure e g bleeding the fuel injection system In this case wear protective clothing goggles and gloves and keep any high...

Page 23: ...gauze Eve Contact Wash out the eyes with plenty of clean water followedby a wash of saline solution When mixing acid and water for electrolyteputwater in the mixingvessel and add the acid SLOWLY stirr...

Page 24: ...or with explosion relief valve 26 Intercooler Camshaft drive train Camshaft drive train door Camshaft Camshaft door 30 Fuel filter Flywheel 31 Butterflyvalve Thrust bearing 32 Exhaust manifold Main be...

Page 25: ...ESL 12 16Mk2 Section 1 M B INSTRUCTION MANUAL BLACKSTONE Figure 6 Section Of Engine Looking From The Flywheel End Lastlssued 1 1 93 1 9 Mirrlccs Blackstone Ltd...

Page 26: ...TANDARDPRESSURES TEMPERATURES Automatic Alarm Shutdown Systems Lubricating O i lSystem Fresh Water System Exhaust System 2 6 TIGHTENING TORQUES Fuel Specification Limits Fuel Property Class Approved E...

Page 27: ...CAL DATA 2 1 mGINJ3 LAYOUTAND GENERAL DIMENSIONS Figure 7 The dimensions shown are approximatefor a standard 12 cylinder engine fitted with Brown Boveri VTR 304 turbocharger For further details see th...

Page 28: ...hE Figure 8 The dimensions shown are approximate for a standard 16 cylinder engine fittedwith Brown Boveri VTR 304 turbocharger and exhaust pipe adaptor For further details see the installation drawin...

Page 29: ...tation camshaftphasing A Bank 45O after B Bank 12 cylinder 16 cylinder 1B 1A 4B 4A 7B 7A 6B 6A 8B 8A 5B 5A 2B 2A 3B 3A Cylinder bore 222mm 8 75 in Piston stroke 292 mm 11 5in Piston cylinder head mini...

Page 30: ...on Rod Assembly Con Rod Shank Con Rod Mid Piece Con Rod Large End Cap Cylinder Liner Split Gearwheel Halves Sump Tappet Block Assembly Crankshaft End Cover Exhaust Manifold Heat Shield Holset Damper U...

Page 31: ...3 bar at 750 1000 rpm 30 psi 2 1 bar at 750 1000 rpm 7OoC 158OF 73OC 163OF 88OC 19OOF 90 C 194OF 115 max rated rpm 120 max rated rpm Lubricatine 0il Svstem Sump Capacity 12cyl Sump Capacity 16 cyl L O...

Page 32: ...p fixingnuts or bolts 135 100 Crankshaft pulley bolts 75 55 Valve bridge guides 135 100 Dppet adjuster locknuts 108 80 Crankcase door nuts 8 6 Intercooler adaptor plate bolts 65 48 Bridge piece adjust...

Page 33: ...ls of the proposed oil should be forwarded to Mirrlees Blackstone Stamford Ltd for evaluation It is the user s responsibilityto obtain good clean fuel as indicated above and our agentor the local agen...

Page 34: ...y necessary Increasing the detergency level beyond that which is necessary may impair engine performance The use of insufficientdetergent oil could allowa build up of carbon around the piston rings an...

Page 35: ...b Oil ls amam Energol DL MP30 Energol Ds3 153 215 mx Super Deusol CRH 30 Duesol RX Super RPM Delo 1000 FWM Delo 300 SAE 30 Delo 300 S A E 30 Delo 1000 SAE30 Essolube XD 3 30 EXXMAR 12W30 Veritas SD 30...

Page 36: ...haft Pulley Replacement Crankshaft Pulley Removal Crankshaft Pulley Installation Pumpflensioner Pulley Replacement Pumpmnsioner Pulley Removal Pumpflensioner Pulley Installation Drive belt Tensioner 3...

Page 37: ...ction 3 BUCKSTONE Crankcase Extractor Fan 34 Crankcase End Covers 35 Sump 35 Turbocharger Mounting Bracket 37 Crankcase Water Drain Valves 38 3 7 TECHNICAL DATA 39 StudTensioningData 39 Contentsii Mir...

Page 38: ...main bearing cap No 2 main bearing cap Crankshaft balance weight Main bearing lub oil feed pipe Lub oil manifolds Lub oil filter assembly Main bearing vertical stud 13 14 15 16 17 18 19 20 21 22 23 N...

Page 39: ...is fully machined from a continuous grain flow forging of through hardened alloysteel Itisdesignedwith alargeoverlapbetweenthejournalsandcrankpins increasingthecrankshaftstiffness Thecrankshaftis dril...

Page 40: ...o not use excessiveforce on the tommy bar Saecial Tools 1 DTI with a magneticbase 2 Flat ended tommy bar lrn 3 ft long 1 Isolate the engine starting system and set the control lever to S T O P Removet...

Page 41: ...gs CAVTI0N Do not attempt to measure the clearance withfeelergauges or the bearing sugaces will bedamaged Takegreat care notto apply excessivejackpressureto the bearing for thesame reason Snecial Tool...

Page 42: ...neath the balance weight 1 Balance Weight 2 Wooden Beam 3 Bottle Jack 4 Wooden Beam 5 Lub Oil Manifolds 6 D T I Figure 13 Equipment positioned for No 2 main bearing clearance check Figure 14 Equipment...

Page 43: ...st 10 hours Also the LubOiland Water Pump Drive Belt be slack because when the Belt istensioned itliftsthe end of the crankshaft With the free end crank throw at TDC and the DTI positioned as Figure 1...

Page 44: ...king needs attention If there is any doubtplease contact Mirrlees Blackstone Stockport Ltd Figure 16 DTI positioned for crank shaft deflection check 0 d Main Bearine ReDlacement The following features...

Page 45: ...ce See Page 3 13 4 Theshellsareidentical butwhen fitted they are each marked with their bearing number and as top or cap shells by the letters T or C e g 3C indicates No 3 main bearing cap shell Figur...

Page 46: ...and plug the holes to prevent dirt ingress See hydraulic pack and tensioners for operating instructions page 13 1 Fit hydraulic tensioners to the two side and twovertical main bearing studs Figures 2...

Page 47: ...on 3 ESL 12 16Mk2 INSTRUCTION MANUAL BL4CKSTONE Figure 21 Side Stud Tensioner Figure 22 Vertical Stud Tensioner In Position In Position Figure 23 Recessed No 1Main Figure 24 Stud Tensioner Bearing Sid...

Page 48: ...rns of all shellsiswithin limits Figure 19See Item number 3 7 03 for limits Check that the shells are correctly marked Using clean engine oil lubricate the top shell s bearing surface Workingfromthe A...

Page 49: ...ion 3 BUCKSTONE Figure 25 Main Bearing Cap I Supported By Jack 1 Cap 2 Wooden beam 3 Lub oil manifold Figure 26 Main Bearing Cap Fully Lowered Figure 27 Installing Main Bearing Shell a _ Last Issued 1...

Page 50: ...h side stud tensioners to the hydraulic pack and pressurise to 4 000 psi 280 bar Tighten the nuts and release the pressure Tighten both tensioner inserts onto the studs using the tommy bar to set gap...

Page 51: ...st Bearine Reolacement The thrust bearings are a free fit on their outside diameters and on their location dowels This allows them to expand freely avoiding distortion The thrust bearing halves are id...

Page 52: ...renew if necessary The dowel is an interference fit in the cap If fitting a new dowel hammer it home using a 6mm drift to avoid distortion Figure 30 Ensure that the dowel shoulder is just below the le...

Page 53: ...ESL 12 16Mk2 INSTRUCTION MANUAL Section 3 BLQCXSTOAE Dowel MBC j L D a T 6 mm 0 25 in Figure 30 Thrust Bearing Dowel Figure 29 Thrust Bearings and No 1 Main Bearing Cap 1 Dowel locating hole 2 Oil slo...

Page 54: ...any alignment faults should occur check that all pulleys are free to rotate smoothly ie with no roughness due to damaged bearings The belt must be renewed if it is frayed or cracked or if the leather...

Page 55: ...lever to Stop Remove the drive belt guard front end cover If the samebelt is to be re fitted mark using a white marker its direction of rotation and its inner outer surfacesto ensure that it will be r...

Page 56: ...gscrewenough to take the slack out of the belt sothat itjust grips the pulleys Bar the engine approximately 2 1 2revs to align the belt on the pulleys Fit the two tensioner set screws but do not tight...

Page 57: ...its direction of rotation is correct These should have been marked on it together with its engine number before removal see section 3 3A Tightenthe tensioner adjustingscrewenough to take the slack out...

Page 58: ...omplete with the pulley Page 3 30 Match mark the crankshaft pulley and damper Support the crankshaft pulley and remove the 8 M12 bolts Figure 34 Fit 2 of the M12 bolts to the jacking holes and tighten...

Page 59: ...a spanner on the flats of the pulley boss undo the retaining nut one turn only WARNING Thepulley will be ejected withconsiderableforce Thisispe ectly safe providing thepulley retaining nut is undone o...

Page 60: ...0 0 ring 4 Rear oil seal plug 11 Fonvard oil seal 5 Circlip 12 Washer 6 Tensioningbolt and tabwasher 13 Hydraulicconnector 7 0 ring Drive belt Tensioner Fordetails ofthe DurnDs see the appropriate svs...

Page 61: ...ledwitha highviscositysiliconefluid Thisfluid absorbs energy when there is relative movement between the two components This absorption of energy reduces the amplitude of torsional vibration and the a...

Page 62: ...ESL 12 16Mk2 Section 3 M B INSTRUCTION MANUAL BLACXSTONE e LastIssucd lJM3 3 25 Mirrlces Blackstone Ltd...

Page 63: ...r Sockethead screw Spirol pin Crankshaftflange Extension shaft OR Spacerplate Fitted stud a 1 Isolate theenginestartingsystem and setthecontrol leverto STOP Remove the drivebelt guard 2 Remove one of...

Page 64: ...ng piece approximately100mm 4in thick is fitted at the driven equipment end of the extension shaft Removal of this packing piece will simplify extension shaft replacement The damper isspigoted to the...

Page 65: ...ine startingsystemand set the control leverto Stop Remove the drivebelt page 3 18 Remove the crankshaft pulley age3 21 Bar the engine round until one of the four damper attachment bolts that has not b...

Page 66: ...cur Check that the two setscrews holding the spacer plate to the crankshaft flange are tight Figure 40 Damper Removal Engine Without Extension Shaft Turbochargermounting bracket Crankshaft flange and...

Page 67: ...ytighten the bolts and studs to 540 NM 400 1bf ft Fit the crankshaft pulley page 3 22 Fit the drivebelt page 3 20 Part 2 Damoer Realacement Eneines with a Free End Extension Shaft Soecial Tools I 25 0...

Page 68: ...nd spirolpinsfor fretting and damage renewif necessary Ensure the damper extension shaft and crankshaft flange mating faces are free from burrs and are scrupulously clean or misalignment may occur Fit...

Page 69: ...the nuts off re position the extension shaft repeat steps 10and 1L Check the crankshaft deflection Page 2 7 See Technical Data for limits If beyond limits re adjust the extension shaft and repeat ali...

Page 70: ...spanner PartNo 31 901 010 Fl wheelRemovd 1 Isolate the engine starting system and turn the control lever to STOP Remove the flywheel guard Disconnect the driveshaft from the flywheel Remove any appro...

Page 71: ...be installed in their correct holes Fit the top fittedbolt first sothat theremainder of theholescan beeasilyaligned Fitthe remainderof the fitted bolts and progressively tighten all the nuts to 680NM...

Page 72: ...two end cover halves Figure 44 Crankcase End Cover c Suma The sump isbolted directlytothe crankcase Thisjoint issealedby round rubber cordsthat locatein U section groovescut in the sump Figure46 Thesu...

Page 73: ...he cords to contract Raise the sump into position Figure 45 Sump Sieve Main bearing supplypipe Lub oil pressure manifold Lub oil pressure manifold Sumplifting points Baffle a a Figure 46 Sump to Crank...

Page 74: ...ase free end faceby fourM20 setscrew and four M30bolts The bracket isdesigned as a permanent fixture and therefore is not normally removed If it is necessary to remove the bracket the turbochargers an...

Page 75: ...end Figure 4 and allow the crankcase water cavitieson eachbanktobe completelyemptied Thisshouldonlybe necessaryif either the liners are to be removed to prevent water draining into the sump or if the...

Page 76: ...mnd185 97 mm 7 323 inn 322 in 186 24mnd186 18 mm 7 332 inn 330 in 3 99 mm 3 97mm 0 157 in 0 156 in 0 69 mm 0 56 mm 0 027 in 0 022 in 9 92 mm 9 88mm 0 390 i1d0 389 in 0 013 mm O OOOS in Correct extensi...

Page 77: ...tud Renewal 4 4 5 6 1 10 12 15 15 17 17 19 43 PISTON AND CONNECTING ROD ASSEMBLY 22 Connecting Rod Large End Endfloat Check Large End Bearing to Crankpin Vertical Clearance Check Large End Bearing Blo...

Page 78: ...oling gallery 4 Con rod small end 5 Cylinder liner 6 Con rod mid piece 7 Conrodcap 8 Rocker pedestal 9 Bridge piece 10 Injector clamping plate 11 Injector sealing plate 12 Cylinder head water Figure 4...

Page 79: ...valve rotator on the exhaust valves orby a springlocator on the air inletvalves Thecollar is attached to thevalvestem by a pair of collets a retaining washer and a locking circlip The valve seat inser...

Page 80: ...or tube with the cylinder head installed The two holes either side of this receive the lifting tool Heavy Fuel Engines and Engines Rated at over 17 5 bar bmep Thesepistons are of thin walled monobloc...

Page 81: ...is a slide fit in the crankcase and is held in position by the cylinder head The top of each liner is recessed to accept a flameringwhich is held inposition by the cylinder head Theuse of a flamering...

Page 82: ...turning the adjuster to obtain the correct clearance See 4 5 12 for limits 2 3 4 Holding the adjuster tighten the locknut to 80NM 60 Ibf ft and recheck the clearance Using a feeler gauge check gapC Se...

Page 83: ...oved Figure 54 Injector Leak off Pipe And Collector Manifold 1 2 Isolate the engine starting system and set the control level to STOP Drain the fresh water cooling system see page 9 5 3 4 5 6 7 Remove...

Page 84: ...Set gap X to 3 5 mm 0 15 in on all tensioners Figure 56 Connect all sixtensioners to the hydraulicpack andpressurise to stud release pressure see technical data item no 21 Undo the nuts one complete...

Page 85: ...ure 58 NOTE Thegasket must befitted dry Checkthat thepiston isstillatTDCcompression stroke i e that there is notendency forthe valves to open when the rocker assembly is fitted Fit the lifting gear an...

Page 86: ...are then to be re tensioned NOTE If the gap increase is too low check that the pressure gauge calibration is correct r f so remove the nuts and check that the mating surfaces and threads are clean Re...

Page 87: ...rt 3 Air inlet port 8 Dowel locatinghole 4 Injector cavity 9 Injector leak off union 5 Lub oil port 10 Water coolingports 12 Start the engine as for after overhaul page 12 3 With the engine running ch...

Page 88: ...ert 9 Lub oil ports 10 Air start NRU assembly 11 Bridge piece guide Figure 60 Section Of CylinderHead Through Exhaust Valves Figure 62 CylinderHead 1 Coolingwater outlet block 2 Cornerclamping bolt ho...

Page 89: ...d outer diameter Cvlinder Head Dismantling Place the cylinder head on a flat wooden surface Press down the air start non return valve NRV collarby hand and remove thetwocollets Release and remove the...

Page 90: ...ove any carbon depositsfrom the cylinder head lower surfaces the inlet exhaust and air start NRV ports and the valves If a suitable carbon solvent is available this may be used to assist cleaning NOTE...

Page 91: ...roader bed this must also be continuous If not lap in the valve using first a coarse valve grinding paste and finish with a fine paste until a satisfactory seating is achieved Clean thevalve rotators...

Page 92: ...e bolts to compress the springs Fit the collets Unscrew the bolts to release the springs ensuring that the collets locate correctly Remove the valve spring compressor and fit the collets and circlips...

Page 93: ...lve Seat Insert Grinder Showing The Guide Rod 1 Insert Seat Angle 3O O0 Differential Angle OS0 Valve Seat Angle 29S0 Figure 67 Differential Valve SeatingAngles e MAKE OF RADIUS OF 0 35 0 75 m m 0 014...

Page 94: ...ecarried outrapidly as the guidewillpickup heat from the surroundings and become an interference fit in the head The guide normally fits in easily but it is advisableto have a hammer and piloted drift...

Page 95: ...MIRRLEES ESL 12 16Mk2 M B B icmTom INSTRUCTION MANUAL Section 4 L a A b e a c t o r Plate Bolt Figure 71 Puller For Installing Valve Guides Last Issued 1 1 93 4 18 Mirrlces BlackstoneLtd...

Page 96: ...Figure 73 The insert should then spring inwards and may be removed Installation Have available an old valve and a 0 5 Kg 1lb hammer NOTE Thisoperation must be carried out very rapidb as the valve sea...

Page 97: ...gure 72 Valve Seat Insert Removal Disc Welded To Insert Figure 73 Valve Seat Insert Removal Milled Insert Figure 74 Frozen Valve Seat Insert In Position Figure 75 Seating A Frozen Valve Seat Using An...

Page 98: ...loat to gap C Figure 77 Do not apply excessive force and do not lever on the balance weight Mount a DTI with a magnetic base on to a crankshaft balance weight so that the striker bears on the large en...

Page 99: ...magnetic base on to one of the crankshaft balance weights so that the striker bears vertically on the base of the connecting rod large end Move the striker further on to the connecting rod 0 5 0 75 m...

Page 100: ...1 5 bolts 60mm 2 4in long 3 Piston suppor tool M12 x 1 75threaded rod minimum length 550 mm 21 5in Figure 83 a 4 Large end suppor channel Figure84 Approximately102 mm 4in wide 50mm 2 in high and 1300...

Page 101: ...iston until the connecting rod shank is well clear of the large end block using a nut and washer on the piston support tool CAUTION Takegreat care when barring the crankshaft round that the connecting...

Page 102: ...83 Piston Support Tool Figure 84 Large End Block On Support Channel Initial Position Figure 85 Large End Block On Support Channel Prior To Removal Figure 86 Large End Cap And Shell 1 Identification ma...

Page 103: ...el Slide the cap and mid piecc along the support channel and assemble round the crankpin Ensurethat the identification nos of both pieces are on the A bank side Tighten the clamping bolts B bank side...

Page 104: ...pressure and check the stud extensionsby measuring gap X on both tensioners using a feeler gauge See 4 5 20 for limits e Figure 87 Large EndBearing Nip NOTE Ifgap X istoo low check the hydraulic press...

Page 105: ...Tools I Pkton liffinggea Clear Of Large End Block 2 Hydraulic pack and tensioners 3 Piston ring compresso 4 Piston ring removal tool 5 ComDonentWeights Piston 24 Kg 52 Ib Connecting rod shank 33 Kg 7...

Page 106: ...ect the tensioners to the hydraulic pack and pressurise to 16 OOOpsi 1100bar Undo both nuts one complete turn using the tornmy bar through the tensioner window Release the pressure disconnect the hydr...

Page 107: ...the piston and rings groovethoroughly An old piston ring cut in half isa useful tool for removing carbon from the ringgrooves Takeparticular care not to damagethe ringgroovesin thepiston or the outer...

Page 108: ...between thepiston and gudgeon pin 4 5 03 and between the small end bearing and the gudgeon pin 4 5 02 using feelergauges If excessiveclearance is found check the gudgeon pin diameter with a micrometer...

Page 109: ...d the ring compressor Check that the piston ring gaps are spaced around the piston as in Figure 93 Ensure that the rings are free in their grooves Fit the lifting gear to the piston and carefully lowe...

Page 110: ...Section 4 BUCKSTONE Figure 94 LoweringPiston And Connecting Rod Through Ring Compressor Figure 95 FeedingPiston Rings Into Ring Compressor Figure 96 Engaging Conecting Rod Shank On Mid Piece Dowels La...

Page 111: ...s out from the crankshafthge end interface and the piston cooling gallery 9 10 11 Fit the crankcase doors e Small End Bearine Bush Renewal After fitting bush drill 10 2 dia through tap M12 finally fit...

Page 112: ...m the small end and de burr the bush surface Fit the bush locating screw and tighten to 80 Nm 60 1bf ft Ensure that the screw end is below the surface of the bush by at least 0 25mm 0 010 in Ensuring...

Page 113: ...ring A suitable compressed air or electric motor is also required with a final speed of less than 100rpm NOTE De glazing removesless than 0 01 mm 0 0004in o f metalfrom the liner bore and so does not...

Page 114: ...on the liner wall Toobtain thefinish shown in Figures 100 102 the honing tool must be manually moved up and downthelinerat a suitablerateasthe honing head rotates Each completeupand down movement is r...

Page 115: ...liner and crankcase that it can bere fitted in the same position Fit the liner extractor connect to the lifting gear and raise until the lifting cable isjust tight CAUTI0N Do not attempt to extract th...

Page 116: ...if this is not achieved 9 Using fine grade valve grinding paste repeat stcps 2 to 4to flatten the surface 10 With the liner still in place measure the liner flange stand out Figure 102 using a DTI See...

Page 117: ...he liner If resistance occurs during fitting removetheliner and checkthat the 0 rings are not damaged 15 Re check the liner rim projection using a DTI to ensure that the liner is fully seated 16 Remov...

Page 118: ...idO 188 in 4 93 mm 4 89 mm 0 194 in 0 193in 1 02mml0 76 mm 0 040 in 0 030in 4 79 mm 4 76 mm 0 189 in 0 187in 4 89 mml4 86 mm 0 193in 0 191in 1 02mmlO 76 mm 0 040 in10 030 in 9 53 mm 9 49 mm 0 375 W0...

Page 119: ...45 in 19 02 mml19 00 mm 0 749 inl0 748 in 18 92 mml18 90 mm 0 745 id0 744 in 19 02 mm 19 00 mm 0 749 in 0 748 in 9 95 mm19 92 mm 0 392 inl0 391 in 10 02 mm 10 00 mm 0 395 id0 394 in 19 98mml19 96 mm 0...

Page 120: ...ure 17 500psi 1 207 bar Long studs correct extension on tensioning Short studs correct extension on tensioning Release pressure Pre tightening pressure New StudsOnly 2 O O O psi 138bar 1 65 1 85 mm 0...

Page 121: ...lacement Camshaft Gear Train Removal Inspection of the Camshaft Gear Train Camshaft Gear Train Installation Gear Shaft Bush Renewal Compound and Idler Gears Air Start Timing Valve Clearance ChecWAdjus...

Page 122: ...ated by the two adjacent cams k W Figure 103 Camshafts And Drive Rain 1 Split gear 2 Idler gear 3 Compound gears 4 Camshaftgears There are three cams per cylinderwhich operate 1 The air inletvalves 2...

Page 123: ...n its operating cam and a cupwhich engagesthe pushrod The fueltappetshave extended roller pins to operatethe air start timingvalves see Air Start System page 10 2 Pushrods The fuel pump pushrod length...

Page 124: ...flywheel in its normal direction of rotation until the DTI reads the correct figure see5 5 03 Checkthatthe lATDC timing markis 1 20crankshafirotationofthetiming pointer Figure 1 0 6 NOTE This is equi...

Page 125: ...P Removethe A bank camshaft and camshaft drive train doors and the doorjoint bars If the same camshaft is to be refitted match mark the camshaft gear and the adjoining compound gear This will allow th...

Page 126: ...mshaft 6 7 8 Remove the lub oil pipe from the camshaft free end bearing housing Unbolt and withdraw both end bearing housings Support the camshaft by the lifting gear Undo all the camshaft bearing sec...

Page 127: ...se Renewthe camshaftend bearing 0 rings and lubricatewith clean lub oil Fit thecamshaft ends bearings and tighten the bolts to 75 Nm 55 lbf ft Working from the centre bearing outwards progressively ti...

Page 128: ...l direction of rotation until the D T Ireading is correct see 5 5 03 Check that the gearwheelhas not moved alongthe camshaft U Releasethehydraulicpressure disconnectthe hydraulicpackand removethe adap...

Page 129: ...disturbed fuel oil connectionswhen the engine is next run CAMSHAFTDRIVETRAIN Camshaft Drive Rain Reulacement The camshaft drive train is designed to provide prolonged trouble free operation Howeversho...

Page 130: ...ear Backlash Checks Figure 112 Gear Train Figure 113 Idler Gear 1 Magnetic pick up h4PU 1 Oil spray locating bolt 2 Compound gear locating peg 2 Oil sprayhdler gear locating peg 1 Isolate the engine s...

Page 131: ...oundgear by rolling round the idler gear until out of mesh Release the pressure and remove the hydraulic equipment Repeat steps 6 to 9 for the B bank compound gear 10 Remove the oil spray assembly Fig...

Page 132: ...diametersof all three gear shafts at the contactpoints of their bushes using a micrometer The idler gear shaft can be measured in situ See5 5 08 5 5 10for limits 2 0 and renew any shafts as necessary...

Page 133: ...ft Placea containerin thesump belowthesplitgearwheel to catchanydebrisproduced Ream the open dowel hole to 16 000 16 027 mm 0 630 0 631 in Removethegearhalvesand doweland deburrthedowelholes Checktha...

Page 134: ...ar asfar as itwill turn within itsbacklash in the opposite direction Bar the crankshaft round and repeat stages7a to c togive a total of 4 DTI readings 9 11 Connect the hydraulic pack to the Bbank cam...

Page 135: ...oint Figure 119 andtakethe backlash reading steps 14b to 14e 15 Repeat steps14b to 14g forthecompound tocamshaftgearbacklashcheck mountingthe D T Ito read on thecamshaftgear and placing the hardwoodwe...

Page 136: ...rom the oil spray Check that there are no leaks from any disturbed connections 26 Fit the camshaft gear train doors the No 1throw crankcasedoors and the top half of the flywheel end cover Fit the rock...

Page 137: ...h the bush throughout Gearshaft bush removal installationtool Figure 120 Part No 71 900 850 1 2 e Installation Check that the bush bush bore and housing bore are clean and free from burrs a b 1 2 Gear...

Page 138: ...gvalveclearance but equallyapplies to any other cylinder SDaresReauired 1 A i r start manifold 0 rings 2 Shims if adjustment is required 0 1 mm 0 004in thick 71 155 430 0 5 mm 0 012in thick 71 155 440...

Page 139: ...pump pushrod 4 Thppet block securingbolt tabwasher 5 Air start timing valve striker 6 Fuel tappet roller pin 7 Rollerpin locatinggrubscrew 8 Thppet roller 9 Roller pin Air Exhaust 1 0 lhppet locating...

Page 140: ...between the striker and the tappet block If there is not renew the valve Fit the air start manifold using new 0 rings Fit the joint bar and camshaft door s see under 5 2 21 6 7 8 Figure 123 Tappet Bl...

Page 141: ...four tappet block securingbolts Remove the tappet block 9 Slide down and remove the cylinder head lub oil and air start supply pipes 10 Each tappet may be removed from the block if necessary by remov...

Page 142: ...as been fitted check its fuel pump spill timing on that cylinder page 7 14 10 Run the lub oil priming pump and check all disturbed connections for leaks Pour approximately0 25 litre 0 5 pint of lub oi...

Page 143: ...07 inR 503 in 0 016in O OlO in 1S OOO md4 964 mm 0 590 idO 589 in 29 99 mmR9 98mm 1 181id1 180 in 30 04 mm130 02 mm 1 183 in11 182 in 0 002 in 63 62 md63 60 mm 250s ifl 504 in 63 70 md63 67 mm 2 508 i...

Page 144: ...rbochargerReplacement TurbochargerRemoval TurbochargerInstallation 6 4 INTERIM CLEANING OF TURBOCHARGERS Introduction Cleaning The Turbine Side Of The Turbocharger TurbochargerMaintenance Equipment Re...

Page 145: ...ent 1 Exhaust pipe adaptor 2 Water outlet pipe one of two 3 Water inlet pipe 4 Turbocharger mounting bolts 5 nrbocharger mounting bracket 6 Intercooler adaptor plate 7 Intercooler 8 Intercooler air du...

Page 146: ...ved via a drain plug fitted to the turbocharger mounting bracket The air passes through the spring loaded butterfly valve which shuts off the air when the mechanical overspeed trip is operated page 11...

Page 147: ...er mounted on engine as part of the turbochargers or off engine For description and maintenance of a b On engine filters see the turbocharger manufacturer s manual Off engine filters see the filter ma...

Page 148: ...replacement Allfittings should be correcuy aligned onfinal assembly to ensure that no stresses result when tightening pipes and mounting bolts SDares required I 2 2 Exhaurtpipe gasket 3 4 Turbocharger...

Page 149: ...e and the intercooler air pipe to the turbocharger using new gaskets Looselyconnect the turbocharger water and luboilpipes if fitted using newgasketswhere necessary Tighten all pipes and manifolds Tig...

Page 150: ...oducts mostly remain in the gas stream and are discharged through to atmosphere clean in The hrbine Side Of The hrboch a r w QbiSxt Practical experience has shown that for engines running on heavy fue...

Page 151: ...supply Down stream of this is an isolating valve followed by a three wayvalve which controlsthe supplyof eitherwater orbleed airintothewash system Thesystemwhen not in use iskept free from carbonbuil...

Page 152: ...om the exhaustcasing at 0 1 litres minimum 0 5 litres maximum per minute Care should be taken to avoid excessiveflow as this can flood the labyrinth seal and contaminate the oil in the turbine bearing...

Page 153: ...lted directly to the crankcase See the Parts Manual for further details CAUTION end plate removed or thegovernor may be overheated 6 7 TECHNICAL DATA SeeEngine Test Data for details of air manifold te...

Page 154: ...emoval Installation Duplex Filter Control Valve 0 Ring Renewal FUEL INJECTION PUMPS PumpRemoval SimplexFuel Filter Element Renewal Fuel Injection Pump Replacement Fuel Injection Pump Installation Fuel...

Page 155: ...TO TPlNK FUEL OIL FROM MANIFOLD RETURN TO TANK Q G L O E E P PRESSURE VALVE GAUGE CHECK VALVE NORMALLY fl LEVEL INOICPlTOR CLOSED MOTOR ORIVEN FUEL PRESSURISING PUMP I T PORT COCK I L MANUAL DRAIN TO...

Page 156: ...or driven off engine A pressure relief valve limits the pump output pressure see Technical Data for operating pressure In the eventof a pump failure a by pass circuitallowsa gravityfed flow of fuel pa...

Page 157: ...back to the daily service fuel tank The injector issealed to the cylinderby an annealed copperwasher seated on a machined shoulder in the cylinder head Care should be taken to remove the washer and re...

Page 158: ...ll load and speed Injector coolan1 7 2 Figure 130 Injector Cooling System Heavy Fuel Only CAUTION Thefuel system and especially the injectionpumps and injectors issusceptible to damage by solidparticl...

Page 159: ...pressure release plugs Bar the flywheel round to operate the fuel injectionpumpsand tighteneachfuelpipeunion assoonasanair free sprayoffuelis obtained Tighten the pressure release plugs Set the contr...

Page 160: ...neverbeset toboth exceptin anemergency Eachjilfermustbeprimed and bled immediatelya erchangingthe element Renewthe filter element when any of the followhglimits are exceeded LH Prime RH Both pressure...

Page 161: ...use of high qualityfuel The period may be greatly reduced if operating on dirty fuel 73 a Simolex Fuel Filter Element Renewal Associated Tasks 1 Fuelsystem bleeding Removal Isolate the engine starting...

Page 162: ...Filter Element Renewal LH element change d e s c r m This operation shouldbe carried out at the first convenient time after switchingto a clean element Removal Set the control handle to RH right hand...

Page 163: ...holding a container beneath to catch anyspiltfuel 3 Figure 133 Duplex Fuel Filter 1 2 3 4 5 6 7 8 9 Filtercontrol handle Filterbowl securingbolt Bleed plug Joint ring Filter element B O W 1 0 ring Ele...

Page 164: ...from the filter Remove the filter assembly from the engine and place on a clean work surface Remove the rear cover plate from the filter held by four socket screws Remove the control handle held by on...

Page 165: ...erprolonged running May be omitted in emergency pump Removal Isolate the engine starting system and set the control leverto STOP Closethe fuel supply isolatingvalve Open the in use fuelfilter drain pl...

Page 166: ...see above Fit the injector fuel pipe Bleed the fuel system page 7 4 To avoid overfuellingthe cylinderon start up move the rack adjuster to give the same pump rack setting as the adjacent pumps When th...

Page 167: ...liveryValve Seat Plunger Assembly Pump Body nPPet Circlip Lower SpringPlate Pump Spring Circlip Upper Spring Plate Pinion 13 Fuel Control Rack 14 Plunder Assembly Locating Screw 15 Delivery Valve Spri...

Page 168: ...achievethe optimum engineperformance it isnecessaryto set the fuel injectiontiming accuratelyrelative to the position of the crankshaft This isdone in practice by findingthe crankshaft position when...

Page 169: ...Wedge the fuel pump rack to approximatelyits full load position Bar the flywheel round until the TDC mark for the relevant cylinder is at approximatelySO0 BTDC Open the fuelsupplyisolatingvalveand fu...

Page 170: ...pipe and remove the discharge union 13 Fit the delivery valve and the discharge union followingthe manufacturer s instructions 14 Fit the injector fuel pipe 15 Bleed the injector pipe page 7 4 When t...

Page 171: ...er Cover Removed To Show Injector V Figure 139 Fuel Injector 1 Nozzle Holder Body 2 Transfer Block 3 Dowel ItansferBlock 5 Spring 6 NozzleNut 7 Nozzle Un cooled 7 Nozzle Cooled 8 ORing 9 ORing 10 11 E...

Page 172: ...Fit a new copper washer squarely on the end of the injector using Hylomar to keep it in place Renew the injector 0 rings and lubricate with lub oil Checkthat the injectorand injectortube areclean Fitt...

Page 173: ...cleaning kit available if specially ordered paying particular attention to the fuel gallery the feed channel bore the valve seating the nozzle holes and the pressure surfacesbetween the body and theu...

Page 174: ...es represents a shim change of approximately0 14mm 0 0055 If the injector is dismantled and components replaced or new shims are fitted then the release pressure should be set at 303 bar 4400Ib sq in...

Page 175: ...Duplex Lubricating Oil Filter ChangeoverValve 0 Ring Renewal Dismantling Assembly 8 4 ENGINE DRIVEN LUBRICATING OIL PUMP Engine Driven Lubricating O i lPump Maintenance Pump Shaft Seal Renewal Engine...

Page 176: ...AUGE QT TEMPERATURE GAUGE RELIEF VALVE CHECK VALVE T II FLANGE0 CONNECTION HIGH TEMPERATURE ALARM LOW PRESSURE ALARM FILTER T L I I LUER CATING OIL PRIMING PUMP LUBRICATING OIL PRESSURE PUMP I I I I _...

Page 177: ...that passes to the filter The lubricating oil filter is fitted to protect all moving engine parts failure to maintain this properly can lead to excessivewear The filter may be eithersimplexor duplex...

Page 178: ...ESL 12 16Mk2 Section 8 M B INSTRUCTION MANUAL BLAC TOhE Lastlrmed llM3 8 3 Mirrleer BlackstoneU d...

Page 179: ...cating Oil Flow from No 1 Main Bearing Figure 143 Lubricating Oil Flow from Compound Gear Bearings to Camshaft Bearings Pumps Tensioner and Cylinder Heads identical flow on both banks 1 CamshaftEnd Be...

Page 180: ...milar Feed To Fresh Water Pump 1 Lub oil feed pipe from camshaft 2 Lub oil feed to rawwater pump 3 Lub oil feed to tensioner 4 Rawwater pump 5 Lub oil drain from rawwater pump 6 Tensioner 7 Luboil dra...

Page 181: ...rs running thiswill establishthe oilchangeperiod relevant to the particular installation Do not mix different brands of lubricating oil Engineson standbyduty the lubricatingoil in the engineand also i...

Page 182: ...e lubricatingoil priming pump and fillthe sumpwith oilto the MAX mark on the dipstick Figure 1 4 6 83 LUBRICATING 0IL FILTER ASSEMBLY 0 Theduplexfilter allowsthe elements tobe renewed onebowl ata time...

Page 183: ...m the pipework 0 Figure 147 Simplex Lubricating Oil Filter Remove the filter bleed plug Place a suitable container beneath and remove the filter drain plug When all lubricatingoil is drained refit the...

Page 184: ...ined 18 When the lubricating oil system is fully pressurised check all disturbed connections for leaks 19 Switch off the lubricating oil priming pump 20 Top up the system to the MAX mark on the dipsti...

Page 185: ...g if fitted Remove the magnet cages from the plug 14 Thoroughlyclean allfiltercomponents andjoint faces using a suitablesolvent Renew any seals as necessary CAUTION Takecare not to allow any dirt to e...

Page 186: ...re reading NOTE This value willprovide a referenceto indicateanyfuturefilter element blockage 23 Selectthe filter changeovervalve to R H The newly installed filter element shouldnot be used until the...

Page 187: ...eplug and coupling are a4acent to each other as are those in the upper valveplug and covez 14 Place the lower valve plug in position 15 Fit the lowervalve screws 16 Fit the lower shaft coupling 17 Fit...

Page 188: ...r below the pump to catch any spillages 6 Remove the shaft seal retaining circlip Figure 1 4 9 Figure 149 Lubricating Oil Pump 7 Gentlyprise out the seal taking care not to damage the pump body and sh...

Page 189: ...e 3 18 Place a container below the lubricating oil pump to catch any spillages Disconnect the pump inlet and outlet connections Support the pump and remove the bolts securing the flange to the crankca...

Page 190: ...rivebelt and drivebeltguard page 3 20 up the lubricating oil 11 When the engine is next run check any disturbed connections for leaks 1 Valve adjustingshims 2 Concentricsprings 3 Valvecap 4 Valve cap...

Page 191: ...is allowed to leave the valve body oil leakage may occur Holdingthevalvecap in place remove the two locknuts Figure 152 Lub Oil Pressure ReliefValve and Pump Note The Valve Cap Shown is Non standard C...

Page 192: ...he cooler and may be indicated by lowlubricatingoil temperature The connections A Band C aremarked onthevalve body On installationtheymust be positionedasshown in the systems diagram provided Figure 1...

Page 193: ...s failed itwillbejammed open Testtheelementforcorrectoperation seebelow unlessit isbeing renewed Clean the inside of the valve Fit the new 0 ring after smearingwith lubricatingoil Fit the new element...

Page 194: ...ump Capacity 16cyl L O maximum differential pressure across filter indicates total blockage Normal working pressure at full speed L O thermostatic control valve opening temperature Low L O pressure al...

Page 195: ...Filling FRESH WATER SYSTEM THERMOSTATICCONTROL VALVE F W Thermostatic Control Valve Element Renewal F W Thermostatic Control Valve Element Testing 9 5 FRESH WATERPUMP Fresh Water Pump Dismantling and...

Page 196: ...circuits operate automatically from the same sensor in the event of high F W temperature Water from the oil cooler intercooler engine and turbocharger is fed to the F W thermostatic valve mounted off...

Page 197: ...r Flow Diagram ________________ I 3 9 I 54 Oil Cooler 17 Intercooler 97 Fresh Water Pump 98 Thermostatic Valve 99 Radiator 100 Header hnk 1 0 5 Heater 106 CirculatingPump 3 C C t 2 c v DRAIN AT LOWEST...

Page 198: ...ank into cavities surroundingeach cylinder liner Thesewater cavities are sealed at the top of each liner byametal to metaljointwith thecrankcase and at the bottom bytwo o rings Figure 49 Twodrain plug...

Page 199: ...y It is essential that the water used is clean non corrosive and has a low dissolved mineral content i e it should not be hard If it is not then blockages sediment or scaling will occur reducing the c...

Page 200: ...steam in the system allow the engine to stand for some hours before adding cool water to prevent thermal stresses Follow any bleeding operations for other equipment eg radiators coolersthat arespecif...

Page 201: ...lubricating oil pipes Remove the fonvard housing attachment boltshuts and remove the complete assembly NOTE The impellernut is a normal right hand fhreadon sfandardrotation enginesand a left hand fhr...

Page 202: ...s and out of the housing the bearing outer faces are a slide fit in the pump housing Figure 158 Section of Fresh Water Pump c Thebearings can be removed from the shaft if necessary using a puller Tofi...

Page 203: ...ft Fit a new tabwasher tighten the impeller nut to 87 Nm 64 1bf ft holding the shaft as before and bend back the tabwasher to lock it Fit the complete forward housing assembly to the rear housing usin...

Page 204: ...Remove the intercooler adaptor plate air duct complete with the air pipes NOTE The adaptor plate and air duct are attached to the intercooler by bolts and studs with thejoints sealed by Hylomar Fit t...

Page 205: ...minutes engine running bleed the intercooler again to remove any residual air Check the intercooler and ducting for air and water leaks Undo the air manifold drain tap to check for raw water leaks int...

Page 206: ...BUCKSTONE ESL 12 16Mk2 INSTRUCTION MANUAL Section 10 Contents AIR START SYSTEM 10 1 AIR START SYSTEM DESCRIPTIONAND FLOW DIAGRAM 2 10 2 TECHNICALDATA 3 LastIssucd VU93 Contentsi MirrlcesBlackstoneLtd...

Page 207: ...10 INSTRUCTION MANUAL BL4CKSTOhE i 1 7 noroR DRIVEN COMPRESSOR ENCiNE ORPEN CO WRESSOR I Fig 162 Qpical air start system f l o wdiagram R E VCLVE P S PREfSL E SUIiCH Jl tF U T S LUBRICATOR REGULATOR...

Page 208: ...ure relief valve isfitted to the compressor andalso ifrequired totheairbottles Fusibleplugsarefittedtothebottlesandcompressor to release the air pressure to atmosphere in the event of fire if specifie...

Page 209: ...rate until it reaches sufficient speed for the engine to fie approximately 120rpm When the enginecontrol leveris moved to WORK the isolatingvalvecloses shuttingoff the air start supply WARNING Before...

Page 210: ...kcase Relief Valves 11 3 ENGINE CONTROLSYSTEM a Engine Control Lever Assembly Fuel ControlLinkage Heinzmann Electronic Governor Description SettingUp the Fuel Control Linkage If the control linkage ha...

Page 211: ...h will be supplied separately if applicable Mechanical Instrumentation The standard instrumentation includes a conventional mercury thermometer to indicate the cooling water outlet temperature at each...

Page 212: ...rspeedRip Operating Cable 2 3 Resethandle Latch operatingleveradjustings c r e w 1 Spring 2 Butterfhl 4 Latch 3 Latch operatingleveradjustings c r e w 5 Bobweight on idlergear 4 Reset handel andlatch...

Page 213: ...ing on high load closure of the butterjly may result in turbochargersurge but this is not detrimental Adiustmmt a Figure 168 Overspeed Trip Mechanism a Spring Pocket 1 OperatingLever 2 SprindleHousing...

Page 214: ...gency do not run the engine with the overspeed h p mechanism oul ofaction If the mechanism does trip it can be reset after checking the engine and clearing any obviousfaults Todothis turn the resethan...

Page 215: ...clearances are correct an approximate engagementof 2mm shouldbe obtained This is achieved by rotating the latch pulley allowing the operating lever to dropto itssetposition Finallydrilla4 4 15 mm dia...

Page 216: ...without an audible sound a WARNING In the event o f a crankcaseexplosion 1 Shutdownthe engine immediately 2 On no account open any engine doors for at least 15 minutes ftf shr iown before investigati...

Page 217: ...analsobefitted tooperateanelectricalenginestartingsystem if required The four lever positions are lhahu m L 0 Pcime rt EktKbl 1 STOP CLOSED CLOSED OFF LOCKED AT ZERO Position AkEW m Sw A m I m I 2 PRI...

Page 218: ...trolshaft i n k a g e n z m a n n Electronic Governor Thegovernor to fuel pump linkage must be precisely set to ensure efficient and balanced engine running under all operating conditions Adjustment m...

Page 219: ...unlikely event of pump seizure deflectsand allowsthe remaining pumps to remain under governor control Figure 1 7 4 The fuel rack fork ends are adjustable so that the fuel rack settings can be initiall...

Page 220: ...Fuelpump rack Fork end Rack operatingpin Fuelcontrol shaft Pumpoperatinglever adjust Pumpoperatinglever Leaf spring 1 Fuel pumprack 2 Forkend 3 Rack operatingpin idle adjuster 4 Leaf spring 5 Fuel co...

Page 221: ...fuel control linkageso that the governor scale reading is 80 full load Check that the No 1cylinder fuel pumps on each bank are both set to dimension R CVpumps or the correct graduation CCpumps asbefor...

Page 222: ...ctor switch Digitaltachometerdrivenfroman on enginemagneticpick up seeFig 178 andcomplete with an engine total hours run meter In addition this unit provides engine speed information to the integralal...

Page 223: ...ESL 12 16Mk2 Section 11 INSTRUCTION MANUAL BLPCXSTONE a 0 D D Figure 176 Instrument Panel Showing Both Terminal Strips Figure 177 Magnetic pick up MPU Lastlssued llY93 11 13 MirrlesrBlackstoneLtd...

Page 224: ...Ctype pump 53 5 mm 2 11 in gap S CV type pump 51mm 2 01 in Automatic Alarm Shutdown SvstemS LowL O pressure alarm setting Low LO pressure shutdownsetting Low LO pressure alarm setting Low L O pressure...

Page 225: ...ystem and Sensor Failure 125 STARTING AFTER OVERHAULOR LAYING UP 12 6 LAYING UP AND RE COMMISSIONING THE ENGINE a Laying Up the Engine Re commissioning the Engine 12 7 ENGINES ON STANDBYDUTIES 12 8 EN...

Page 226: ...page 12 7 Check that the air start bottles are fully charged see Technical Data for minimum start pressure page 10 3 If the engine has been standingfor more than four weeks drain any moisture from th...

Page 227: ...PPING EMERGENCY 1 Remove the engine load 2 3 4 5 12 4 EMERGENCYRUNNING Tum the control lever to S T O P Closethe raw water and fuel isolatingvalves Switch off the radiator cooling fans if fitted Switc...

Page 228: ...e earliest possible opportunity Shouldthe governor MPU sensor fail the instrument tachometer MPU may be used in its place as they are identical 125 STARTING AFTER OVERHAULQR LAYING UP 1 2 3 4 Check th...

Page 229: ...charger oil reservoirs and refill with preserving oil to the normal level Prime and bleed the lubricating oil system and run the engine for fifteen minutes on NO LOAD Drain the fuelmanifolds Drain the...

Page 230: ...il filter bowls Drain the turbocharger reservoirs check that the rotor willspinfreely then fillthe reservoirswith lubricatingoil Fittheturbochargerwater drain plugs Emptythe dailyservicefueltank of pr...

Page 231: ...discretion of the site engineer Thecleaningintervalsfor all heat exchangersistotally dependent on the rawwater quality in addition to the engine s mode of operation It is recommended however that this...

Page 232: ...k temperature if temperature sensor is fitted Check all temperatures Drain anywater from the fuel tank Check level Check pressures Check pressure Check correct function Planned Maintenance e Refer to...

Page 233: ...MIRRLZES MB ESL 12 16M U INSTRUCTION MANUAL Section 12 BUCKSTOh E Lastlsucd llup3 12 8 Mirrlccr BlackstoneLtd...

Page 234: ...hours Check tappet clearances page 4 4 After 100 running hours Mer 1 000 running hours Re tighten cylinder head nuts page 4 8 Drain clean and refill the turbo lub oil systems if separate Renew the in...

Page 235: ...ions inthis section these must befollowed asspec8ed in the relevantsectionsofthemanual Whenwork isbeingcarried out on the engine as always the starring vstem must be isolated and the control lever set...

Page 236: ...one cylinder High cylinderhead exhaust temperatures on one bank only High overallcylinder exhausthead temperatures Low overallcylinder exhaust head temperatures Increased exhaust smoke after prolonge...

Page 237: ...lub oil flow If possible remove the cylinder head and clean the valves and guides Air start timing valvesstuck open 3 0 0 O O o r Defect 2 Engine turns at fu11 starting sueed but fails to s a Fuel uns...

Page 238: ...use and rectify a 0 0 0 0 0 0 0 0 Defect4 Engine load is aDDlied a Fuel starvation Check Ensure fuel pressure is correct and check fuel tank level Rectification Refill tank or renew filter element If...

Page 239: ...3 0 o o Defect 6 speed irregular on no IoELgt a Governor faulty Check Ensure correct operation and freedom of movement of control system Rectification Seegovernor technical instructions b Fuel starvat...

Page 240: ...a 3 o o o c Defect 8 Eneine runs unevenlv on steadvload a Governor faulty Check Ensure correct operation and freedom of movement of control system Rectification See governor technical instructions b...

Page 241: ...learances incorrect Air or exhaustvalvesjammed in guides Defect 1 0 a Check and Rectification Check and if necessary adjust clearances b Piston rings liners or valve guidesworn Check Check cylinder pr...

Page 242: ...on Renew failed bearings c Check Run engineon standbypump if fitted Normalsystempressure indicatespump failure lowpressure indicatesregulatingvalve failure Alternatively checkpressures at test gauge t...

Page 243: ...aded Check and Rectification Reduce load and note results b Thermostatic control valve failure or mis assembly Check Remove element and test Rectification Renew element if necessary c Lub oil cooler b...

Page 244: ...ng the test gaugetappings provided Rectification See manufacturer s manual and systemsdiagram c Wrongly sized vent orificevalve Check Take header tank temperature Rectification Re size orificevalve d...

Page 245: ...tification Renewvalves and guides or piston rings and liners as necessary Faulty fuel pump or injector Air or exhaustvalve tappet clearances incorrect Air or exhaustvalvesjammed in guides a o o c J o...

Page 246: ...ication Adjust intercooler controlvalves Investigaterawwater systemif this does not rectify the c Check Check air manifold pressure Rectification Inspect andcleanor renewfilter or cleanintercooler air...

Page 247: ...heck air manifold pressure Rectification Inspectand cleanor renewfilter or clean intercooler air sideasnecessary e Check Inspect turbocharger Rectification Clean see manufacturer s manual f Check and...

Page 248: ...pressoror turbine dirty 00000 00 Defect 26 Pivh lubricatine oil eonsumDtion External lubricatingoil pipe failure a Check and Rectification Inspect and repair as necessary b Oil level too high Check an...

Page 249: ...on Check and renew gasket A i r in fresh water system Header tank not sufficientlyhigh Air leak on suction side of fresh water pump Wrongly sized vent orificevalve JOOO Defect 28 P lub a Low lub oil l...

Page 250: ...Check camshaft timing and adjust if necessary g Fuel starvation Check Check fuel supply pressure Rectification Renew element or repair low pressure fuel pump as necessary h Check and Rectification Ch...

Page 251: ...ts Fresh water cooler tube leakage il svstem Defect 31 Waterinlubrlcatlneo a Oil cooler tube leakage Check and Rectification See manufacturer s manual b Liner 0 ring leakage Check Remove crankcase doo...

Page 252: ...e fresh water cooler is likely to be blocked Rectification Dismantle pump and renew worn components or see cooler manufacturer s manual b Check and Rectification T r y larger sized orifice e Wrongly s...

Page 253: ...enpine a Seized pump or tensioner or gamaged bearings Check and Rectification Check and renew as necessaIy o o O O o o r Defect 39 exhaust temgprature f l u c t u w fuel O D i a Build upand detachment...

Page 254: ...uipment Description Preparing the HydraulicPack and Equipment for Use Hydraulic Pack Description Hydraulic Tensioners Description Safety Precautionswhen U s i n g the Hydraulic Pack Equipment 13 Z ENG...

Page 255: ...friction between the nut stud and surrounding engine surface It prevents stud over stressing and is used with up to six studs simultaneously ensuring a precisely even load distribution The required a...

Page 256: ...valve when 8 Hydraulichoseconnector opened allowsfluidtoescapetothe reservoir thereby releasing any hydraulic system pressure 7 Hydraulicpressurereleasevalve 9 Hydraulicresewoucap C h o sizes of tensi...

Page 257: ...Adaptor An adaptor is supplied in the hydraulic kit and should be fitted and removed using a 22 mm spanner If the adaptor islost in an emergencyit isacceptabletoremoveoneof thetensioner quick release...

Page 258: ...utsOn Tensioned Stud UsingTommyBar Figure 182 Hydraulic M 3 6tensioner 2 M30 tensioner 3 Extension adaptorforrecessedside Studs Figure 183 Qpical Stud And Nut 3 Do not pressurise the tensioners unless...

Page 259: ...entoppingupthehydraulicreservoir alwayscheckthafthecorrectgradeofhydraulicfluid isused Do not leavehydraulicfluid in open cans asit readily absorbsmoisture Alwaysfollow the hya raulicfluid manufacture...

Page 260: ...o lift the engine and a simple baseplate provided that their combined weight does not exceed 24 400 kg 24 tons If this weight is exceeded the combination must be lifted by the baseplate see baseplate...

Page 261: ...1fuel injectors Flexible pipes should normally be installed with a bend or offset to allow six degrees of freedom When installed the flex should be free of any axial twist see followingdiagrams 2 e 3...

Page 262: ...ted as far as possible to allow visual inspection of internal welds This requirement should also be applied to air piping where equipment may be sensitiveto rust or weld slag Method a Degrease with de...

Page 263: ...he increased distancebetween the 2 horns of a bearing shell when it is free of its bearing housing metal to metaljoint sealing compound silicon rubber based sealing compound hand grinding matched comp...

Page 264: ...rivel tain Description 5 1 Checks Maintenance Daily 12 7 Compound and Idler Gears Bush Renewal 5 15 ConRod Endfloat Check 4 22 ConnectingRod 4 4 Control Instrumentation 11 1 CoolingSystem 9 1 General...

Page 265: ...dArrgt 6 2 F Failure EngineProtectionSystem SensorFailure Fault Finding 12 1 12 10 12 3 Filter Lab Oil Simplex 8 8 LubricatingOil 8 7 FilterAssy Fuel 7 5 Flywheel Removal Installation 3 32 3 33 Fresh...

Page 266: ...Liner Installation Lapping Standout 4 39 Replacement 4 39 Loading Ibrques HydraulicRnsioning 2 6 Lubricants Approved 2 8 LubricatingOil Drainingand F i l l i n g 8 6 DuplexFilter Changeovervalve 0 Ri...

Page 267: ...ne 12 5 Relief Valves Crankcase 11 6 Routine Maintenance 12 1 Raw water Raw Water Pump 9 6 Running In 12 9 After Commkioning Overhaul 12 9 After Maintenance 12 9 5 SafelyDevicesand ControlInstrumentat...

Page 268: ...Radial nuts and bolts 1 4 Torsional Damper Holset Fluid Sampling 3 24 lbrbocharger 6 3 Failure 12 3 Cleaning 6 5 Installation 6 5 Maintenance 6 4 1 0 Complete Failure 12 3 Removal 6 4 Replacement 6 4...

Page 269: ...3...

Page 270: ...shaftPulleyAssembly Fig 2 2 SUMP ASSEMBLY 3 1 PUMP DRIVE ASSEMBLY 4 1 2 2 Sump Fig3 1 Belt Drive Assembly 4 1 Tensioner Assembly 4 2 Belt GuardAssembly 4 3 Belt DriveAssembly Fig 4 1 Belt TensionerAss...

Page 271: ...SSEMBLY VERT OUTLET 12 1 Ihrbocharger 12 1 Turbocharger Fittings 12 1 IhrbochargerBracket 12 1 Intercooler Ass y 12 2 Turbocharger InrercoolerArrangemenf Fig 12 1 MECHANICAL PROTECTION DEVICES 13 1 Ov...

Page 272: ...cvalve Lub Oil Relief Valve Lub Oil Filter Simplex Turbocharger Lub Oil Piping Strainer Main Bearing Lub Oil Feed Large Bore Lub Oil Piping Lubricating Oil Filter DeliveryBracket Lub Oil Pipes to Fres...

Page 273: ...CVFuelPump Fig21 I1 INFORMATIONPLATES 22 1 Engine Instruction Plates Fig 22 1 INSTRUMENT ELECTRICALPROTECTION SYSTEM InstrumentlProtection Panel Ass y Exhaust GasTemperatureSensor Electrical Tmnking...

Page 274: ...or Stud Main Bearing Cap Side Short Nut Side Stud Cylinder Head Main Bearing Cap Stud Main Bearing Cap Vertical Nut Vertical Stud Spriol Pin Main Bearing Cap Locating No 1Main Bearing Cap No 2 Main Be...

Page 275: ...00 510 20201502 Parts List ESL 12 16 Mk 2 SpecSection s 01 01 Illustration Ref No 9 301511 DESCRIPTION Crankcase Cont Jacket Water Drain Assy Comprising Adaptor G1 2x R 1 2 Washer Ball Valve Hose Jack...

Page 276: ...List ESL 12 16 Mk 2 Spec Section s 01 03 103 Illustration Ref No 3019 DESCRIPTION S Camshaft Door Fab Assy A Bank Camshaft DooiFab Assy B Bank Name Plate Engine Data Plate CV Fuel Pump Capnut M6 Washe...

Page 277: ...o 3021 DESCRIPTION Crankcase End Cover Free End Cover Assy Compr Lower Half cover Helicoil Upper Half Cover Capscrew M16 x 120Long Washer M16 Capscrew M16 x 60 Long Dowel Nut M10 x 1 5 Flywheel End Co...

Page 278: ...o 3022 3015 1 DESCRIPTION Crankcase Covers Crankcase Water Gallery Cover 0 Ring Setscrew M12 x 25 Long Locking Tab Turbocharger Oil Drain Cover Assy Turbocharger Oil Drain Cover Joint Setscrew M12 x 2...

Page 279: ...ESL 12 16 CRANKCASE 12 CYLINDER SHOWN 10 95 3015 1...

Page 280: ...I 10 11 Oil filler assembly Engine Title 31 1 II 35 37 Date Man Na ESL 12 CRANKCASE DOORS 12 CYL A BANK SHOWN 11 94 3019...

Page 281: ...MIRRLEES PART LIST ESL 12 16 Mk2 BLACKSTONE 13 14 Section 1 Fig 3 Engine Title ESL12 16 CRANKCASE EXPLOSION DOOR Date Man No 11 94 3020...

Page 282: ...Flywheel end flange detail Engine Title ESL 12 16 END COVERS 15 16 14 Date Man Na 11 94 3021...

Page 283: ...WIRRLEES PARTS LIST Section 1 ESL 12 16 Mk2 Fig 5 Engine Title ESL 12 16 CRANKCASE COVERS PANELS Date Man N O 11 94 3022...

Page 284: ...ection s 02 01 Illustration Ref No s 3024 DESCRIPTION CRANKSHAFT Crankshaft Assembly Crankshaft 12 Cyl Crankshaft 16 Cyl Gearwheel Assy Comprising Gear matched pair Spacer Capscrew M16 x 180Long Lockn...

Page 285: ...I Capscrew M12 x 30 Long DESCRIITION Darnner Crankshaft Pullev Ass y Holset Damper Spirol Pin M10 x 45 Long Bolt M24 x 120Long Stiffnut M24 Stud M24 Crankshaft Pulley 900 1000 Dowel Setscrew M12 x 35...

Page 286: ...MIRRLEES M B Z BLACKSTONE Engine Title PARTS LIST Section 2 ESL 12 16 Mk2 Fig 1 Date Man No ESL 12 16 CRANKSHAFT 11 94 3024...

Page 287: ...MIRRLEES PARTS LIST ESL 12 16 Mk2 M 1BLACKSTONE I 6 Section 2 Fig 2 Engine Title Date Man No ESL 12 16 DAMPER CRANKSHAFT PULLEY ASSEMBLY 11 94 3025...

Page 288: ...arts List ESL 12 16 Mk 2 Spec Section s 03 01 Illustration Ref No 3027 DESCRIPTION SUMP ASSEMBLY Sump Fab Assy 12Cyl Sump Fab Assy 16 Cyl Washer Setscrew M10 x 25 Long Stiff Nut M10 Seal Sump 2400mm S...

Page 289: ...MIRRLEES PARTS LIST ESL 12 16 Mk2 A d BLACKSTOAE 7 Section 3 Fig 1 Engine Title Date Man Na ESL 12 16 SUMP 12 CYLINDER SHOWN 12 94 3027...

Page 290: ...c Section s 04 01 Contractual Illustration Ref No6 3030 3028 DESCRIPTION PUMP DRIVE ASSEMBLY Belt Drive Assembly Belt Drive Assy 12Cyl Belt Drive Assy 16 Cyl Belt 900 1000 rpm Belt 900 1000 rpm Pulley...

Page 291: ...Assy Bearing Housing Assy Bearing Housing Pulley Spindle Fonvard Bearing Circlip 0 Ring Oil Seal Rear Bearing Sealing Plug 0 Ring Male Stud Coupling Not Allocated Circlip Pressure Plug Setscrew M20 x...

Page 292: ...List ESL 12 16 Mk 2 Spec Section s Contractual Illustration Ref No 3189 QTYENG DESCRIPTION V Frame Ass y A Bank Comprising Latch Frame Ass y B Bank Latch Front Cover A Bank Front Cover B Bank Addition...

Page 293: ...RT No 20210814 10191465 10001205 20211010 Parts List ESL 12 16Mk2 Spec Section s Contractual Illustration Ref No6 3189 DESCRIPTION Belt Guard Assemblv fContl Spring Washer M16 Nyloc Nut Setscrew M8 x...

Page 294: ...LIST ESL 12 16 Mk2 BLICKSTOhE Section 4 Fig 1 3 I For pump drive pulley See sect 2 fig 2 I For belt tensioner and pulley See fig 2 Engine Title Date Man No E L 12 16 BELT DRIVEASSEMBLY SINGLE CIRCUIT...

Page 295: ...e e e e PARTS LIST ESL 12 16 Mk2 BLACKSTONE Section 4 Fig 2 3 Engine Title Date Man Na ESL 128 16 BELTTENSIONER ASSEMBLY 12 94 3028...

Page 296: ...MIRRLEES PARTS LIST ESL 12 16 Mk2 BLACILTTONE 22 23 Engine Title Date Man No ESL 12 16 BELT GUARDASSEMBLY SINGLE CIRCUIT 4 96 3189 COOLED ENGINES Section 4 Fig 3...

Page 297: ...DESCRIPTION 80438 31 175 720 10191394 V4229 1 10001512 20210816 78440 10091006 Spec Section s 05 01 Illustration Ref No 6 3033 FLYWHEEL Flywheel Flywheel Bolt Stiff Nut Flexible Coupling Setscrew Spri...

Page 298: ...MIRRLEES PARTS LIST ESL 12 16 Mk2 1 Section 5 Fig 1 Engine Title Date Man N E L 12 16 FLYWHEEL 12 94 3033...

Page 299: ...PARTS LIST ESL 12 16 M U BLACKSTOhE Section 5 Fig 2 _ _ a c 7 L _ Engine Title Date Man N E L 12 16 FLYWHEEL COUPLING 7 95 79612...

Page 300: ...HAFTDRIW ASSEMBLY Compound Gear Bush Assy Compound Gear Bush Pinion Compound Gearshaft Compoundfldler Taper Pressure Plug Gearshaft Ends l BSP Locating Pin Compound Gear Plug Compound Gearshaft Bore 0...

Page 301: ...MIRRLEES PARTS LIST Section 6 ESL 12 16 Mk2 Fig 1 ZZ BL4CKSTONE I 17 15 12 Engine Title Date Man No ESL 128 16 CAMSHAFTDRIVE ASSEMBLY 12 94 3034...

Page 302: ...Cyl Camshaft Assy A Bank 16 Cyl Camshaft 12Cyl Camshaft 16 Cyl Gearwheel Camshaft Cam Air Inlet Cam Exhaust Cam Fuel Bearing Assy Camshaft Camshaft Bearing Housing Bush Helicoil M16 Spacer Camshaft S...

Page 303: ...No 3035 DESCRIIT ION Camshaft Assemblv PB Bank Camshaft B Bank 12 Cyl Camshaft B Bank 16 Cyl Gearwheel Camshaft Cam Air Inlet Cam Exhaust Cam FueVAir Start Bearing Assy Camshaft Camshaft Bearing Housi...

Page 304: ...MIRRLEES Z PARTS LIST Section 7 ESL 12 16 Mk2 Fig 1 7 6 Engine Title Dale Man Na ESL 12 16 CAMSHAFTASSEMBLY B BANK SHOWN 12 94 3035...

Page 305: ...TAPPET BLOCK OVER800 RPM 1 Tappet Block and Air Start Valve Assy Tappet Block Helicoil M10 Helicoil M16 Plug 1 2 Tappet Fuel Tappet Assy Compr Body Tappet Cup Tappet Helicoil M6 Pin Fuel Cam Follower...

Page 306: ...er 800 ram Cont Grubscrew M5 Grubscrew M6 Roller Tappet Screw Tappet Locating Tabwasher Valve Air Start Timing Spring Air Start Timing Valve Connecting Pipe Air Start Tappet Block to Cylinder Head 0 R...

Page 307: ...2 16 Mk 2 Spec Section s 08 02 03 IllustrationRef No6 3036 DESCRIPTION AirlExheust Push Rod Push Rod Assembly Comprising Tube Ball End Cup End Fuel Dum0 uush rod Fuel Pump Push Rod Assembly Comprising...

Page 308: ...Engine Title ESL 12 16 TAPPET BLOCK ASSEMBLY Date Man No 1 95 3036...

Page 309: ...ston Distillate Heavy Fuel First Piston Ring Fire Second Piston Ring Compression Third Piston Ring Compression Fourth Piston Ring Conformable Gudgeon Pin Assy Gudgeon Pin Plug R 3 4 Flush Circlip Conn...

Page 310: ...MIRRLEES PARTS LIST ESL 12 16 Mk2 BUCKSTOhE 10 Section 9 Fig 1 j Engine Title ESL 12 16 PISTON CONNECTING ROD I Date Man No 1 95 3037...

Page 311: ...st ESL 12 16 Mk 2 SpecSection s 10 01 Illustration Ref No 93038 DESCRIPTION CYLINDER HEAD ASSEMBLY Cylinder Head Sub Assy Comprising Cylinder Head Plug R1 1 2 Plug R1 4 Tube Injector Plug G1 Plug G 5...

Page 312: ...10 02 Illustration Ref No I 3040 DESCRIPTION Valves Sorings Valve Air Valve Exh Valve Spring Inner Valve Spring Outer Spacer Valve Spring Air Collar Air Exh Valve Collets Air Exh Pair Circlip Valve Ro...

Page 313: ...0 3041 DESCRIPTION Rocker Gear Rocker Pedestal Distillate Plug G118 Dowel Rocker Lever Assy Comprising RockerLever Bush Grubscrew M8 Grub Screw M6 Screw Tappet Adjuster M22 Locknut M12 Collar Rocker L...

Page 314: ...y Comprising Valve Gear Cover Helicoil Insert M12 Gasket Valve Gear Cover Bolt Washer Leakproof Iniector Seal Assembly Flange Injector Seal 0 Ring Setscrew M12 x 25 Long Lockwasher Fuel Iniector PiDe...

Page 315: ...i M B 1 BLACKSTOM PARTS LIST Section 10 ESL 12 16 Mk2 Fig 1 1 I Engine Title Date Man No ESL 12 16 CYLINDER HEAD PLUGS GUIDES 1 95 3038 DISTILLATE FUEL...

Page 316: ...i e MIRRLEES PARTS LIST ESL 12 16 Mk2 BL4CXSTOhE Section 10 Fig 2...

Page 317: ...MIRRLEES PARTS LIST ESL 12 16 Mk2 Engine Title Date Man No ESL 12 16 W I N D E R HEAD FITTINGS 1 95 3041 Section 10 Fig 3...

Page 318: ...rationRef No 3042 DESCRIPTION EXHAUST SYSTEM Exhaust Manifold A Bank1 Exhaust Manifold System Exhaust Manifold Assy A Bank VTC 254 Pipe ExhaustBellows Pipe ExhaustBellows Exhaust Branch Short Exhaust...

Page 319: ...312 71 478 080 10091005 DESCRIPTION Exhaust Manifold I B Bank1 Setscrew M12 x 1 75x 35Long Sealing Ring Setscrew M12x 1 75x 55 Long Sealing Ring Nut M12 QTYlENC 12Cyl 48 12 8 2 8 16Cyl Parts List ESL...

Page 320: ...tical Outlet1 Heat Shield Assy VTC304 Comprising Heat Shield Turbo A Bank VTC 304 Heat Shield Turbo B Bank VTC 304 Rivet Pop Strike Heat Shield Latch Heat Shield Inter A Bank Comprising Heat Shield In...

Page 321: ...0001305 10001302 Parts List ESL 12 16 Mk 2 Spec Section s 11 103 Illustration Ref No 6 3047 DESCNPTION Heat Sheilds ICont l Boss Threaded Latch Clip Latch Base Setscrew M10 x 12Long Plain Washer M10 P...

Page 322: ...MIRRLEES PARTS LIST ESL 12 16 Mk2 BUCKSTOM Engine Title Date Man Na ESL 12 EXHAUST SYSTEM 12 CYLINDER 1 95 3042 Section 11 Fig 1...

Page 323: ...PARTS LIST ESL 12 16 Mk2 WB BLICXSTONE I Section 11 Fig 2 I I 0 Ei 7 Cylinder arrangement t i b d b 0 ne Title Date Man No 8 L 12 12 CYL HEAT SHIELDS VERTICAL OUTLET 2 95 3045...

Page 324: ...g Air Filter Silencer Turbocharger Fittings Turbo Fittings Assy VTC 304 Comprising Bolt M20 x 2 5 x 100Long Washer M20 Joint Exhaust Outlet VTC 304 Stud M12 x 1 75x 35 Long Nut M12 x 1 75 Thrbochareer...

Page 325: ...nt Air Delivery Bellows Pipe Setscrew M12 x 1 75 x 40 Long Setscrew M12 x 50 Long Nut M12 x 1 75 M12 Spring Washer Joint Air Inlet Pipe Intercooler Ass y Intercooler High Efficiency Adaptor Plate Sets...

Page 326: ...24...

Page 327: ...Section s 13 01 Contractual Illustration Ref No 3188 DESCRIPTION MECHANICAL PROTECTION DEVICES Oversaeed TriD Assemble Operating Levertipindle Assy Compr Arm Operating Spindle Overspeed Housing Assy O...

Page 328: ...562 191 20201168 7591 5071 10091041 Parts List ESL 12 16 Mk 2 SpecSection s 13 01 Contractual Illustration Ref No 3188 DESCKII TION Overspeed Trin ASS V Cont Reset Arm Knob Tension Spring Pin Housing...

Page 329: ...cSection s 13 02 Illustration Ref No6 3050 DESCRIPTION Overweed RiD Weipht Idler Gear Ass y Overspeed Trip Weight Idler Gear Assy 1000 R P M Comprising Weight Assembly Comprising Weight O S Trip Bush...

Page 330: ...omprising Air Butterfly Shutdown Valve Assy Compr Butterfly Valve Spindle Valve Bush Steel Ball M10 Bolt M10 x 45 Long Nut M10 Taper Pin Washer M8 Stiffnut M20 Washer M20 Balance Spring Stud M12 Nut M...

Page 331: ...1 562 250 99 41749 71 562 060 20211014 20200417 DESCRIPTION Air Butterflv Valve and Cable Pulley Assemblies Continued1 Spring Washer M12 Sleeve Cable End Spring Tension Pin M10 Pulley Governor Mountin...

Page 332: ...EE 5 PARTS LIST ESL 12 16 Mk2 E BLACXSTONE For overspeed trip weight idler gear See fig 2 Section 13 Fig 1 Engine Title Date Man No ESL 12 16 OVERSPEED TRIP ARRANGEMENT 4 96 3188 FOR USE WITH BELLHOU...

Page 333: ...a a e a MIRRLEES PARTS LIST ESL 12 16 Mk2 Section 13 Fig 2 For gear shaft See sect 6 10 5 9 l7 3 2 Engine Title Date Man No ESL 12 16 OVERSPEED TRIP WEIGHT IDLER GEAR 2 95 3050...

Page 334: ...MIRIUEES PARTS LIST ESL 12 16 Mk2 BLACKSTONE Engine Title Date Man No ESL 12 16 AIR BUTTERFLY SHUTDOWNVALVEAND 3 95 3052 CABLEPULLEYASS Y Section 13 Fig 3...

Page 335: ...r Heinzmann Electronic Control Box Instrument Panel Mounted Free issued topanel manufractureras appropriate Setscrew M8 x 20 Long Spring Washer M8 Potentiometer Wiring Harness Probe Speed Sensing Air...

Page 336: ...71 126 540 10001306 Parts List ESL 12 16 Mk 2 SpecSection s 14 01 Illustration Ref No 3053 DESCRIPTION Governor Cont Joint Setscrew M12 x 25 Long Lockwasher M12 Overspeed Trip Cover Ass y Comprising C...

Page 337: ...No 6 3054 DESCRIPTION Governor Control Linksee Assembly Governor Lever Springbox Assy Compr Lever Assy Compr Lever Retainer Spring Bush Flanged Lever Assy Compr Lever Bush Serrated 1 2 1 x 36 Retainer...

Page 338: ...RT No 19 20 21 22 DESCRIPTION Fig 10191385 20211010 10091003 20305224 Governor Control Linkaze Assemblv CO nt Stiffnut Washer Nut M8 Rod End Female I Q n E N C e PartsList ESL 12 16 Mk 2 Spec Section...

Page 339: ...le Assembly Fuel Pump Control Spindle Assy A Bank CV Pump Comprising Fuel Pump Control Spindle Assy A Bank CV Pump Comprising Shaft Fuel Pump Control A Bank Shaft Fuel Pump Control A Bank Support Assy...

Page 340: ...r Stiffnut M10 x 1 5 Operating Lever Spring Tension Pin 5 Dia x 36 Long Pin Overload Stop Lead Seal Locking Wire Collar Spring Tension Pin 5 Dia x 36 Long Setscrew M6 x 1x 10Long Slave Part Link Fuel...

Page 341: ...e Nipple Capscrew M12 x 1 75x 25 Long Lockwasher M12 Lever Pump Rack Adjusting Compr Helicoil M8 Stiffnut M10 x 1 5 Setscrew M10 x 1 5x 45 Long Spring Lever Pin Pump Rack Washer 31g Stiffnut M8 x 1 25...

Page 342: ...10091004 Parts List ESL 12 16 Mk 2 Spec Section s 14 03 Illustration Ref No6 3058 3056 DESCRIPTION Fuel Pump Control Spindle Assemblv Cont Spring Tension Pin 5 Dia x 36 Long Setscrew M6 x 1x 10Long Sl...

Page 343: ...8 e MZRRLEES PARTS LIST ESL 12 16 Mk2 Z BLACKSTONE Section 14 Fig 1 19 Man No Title Date Engine ESL 12 16 GOVERNOR ASSEMBLY HEINZMANN 3 93 3053...

Page 344: ...0 e MIRRL EES 1 PARTS LIST ESL 12 16 Mk2 BLACXSTOAE e Section 14 Fig 2 1 5 15or16 I 2 18 4 Engine Title Date Man Na E L 12 16 GOVERNOR FUEL CONTROL LINKAGE 3 95 3054...

Page 345: ...PARTS LIST ESL 12 16 Mk2 BLACKSTONE 20 Section 14 Fig 3 1 Engine Title Date Man No ESL 12 16 FUEL PUMP CONTROL SPINDLE A BANK 3 95 3058...

Page 346: ...MIRRL EES Z PARTS LIST ESL 12 16 Mk2 BLACKSTONE I Section 14 Fig 4 I 18 Engine Title Date Man Na ESL 12 16 FUEL PUMP CONTROLSPINDLE B BANK 3 95 3056...

Page 347: ...2 SpecSection s 15 101 Contractual Illustration Ref No 93101 DESCRIPTION ENGINE CONTROL ASSEMBLY Engine Control Assy Comp Housing Assy Comprising Housing Bush Helicoil Insert M10 Helicoil Insert M8 Na...

Page 348: ...ef No 3101 DESClUPTION Eneine Control Assemblv IContd Spring Tension Pin M6 Spring Screwdown Non return Valve End Cover Backnut Setscrew M10 x 25 Long 0 Ring Grease Nipple Washer M20 Bolt M10 x 55 Lon...

Page 349: ...ARTN 71 500 020 20000610 10040259 71 120 390 10082323 20211012 10091005 Parts List ESL 12 16 Mk 2 SpecSection s 15 101 Contractual Illustration Ref No 3101 Engine Control Assemhlv CO nt 1 Outlet Block...

Page 350: ...MIRIUEES PARTS LIST ESL 12 16 Mk2 1111 BUCXTTONE Engine Title Section 15 Fig 1 View on arrow A 42 Date Man No 3101 I ESL 128 16 ENGINE CONTROL VALVEARRANGEMENT 4 95 AIRMATIC I...

Page 351: ...ver Pipe Assy Heinzman A Bank Comprising Connecting Block Plug 1 BSP Taper Plug l 4 BSP Taper Bolt M12 x 75 Long Washer Spring M12 0 Ring Pipe Air Start Jumper B Bank 0 Ring Pipe Air Start Jumper A Ba...

Page 352: ...MIRIUEES PARTS LIST ESL 12 16 Mk2 BLACKSTONE Engine Section 16 Fig 1 6 BANK Date Man No E L 12 16 AIR START PIPING ARRANGEMENT 4 95 3064 HEINZMANN ELECTRONIC GOVERNOR...

Page 353: ...Illustration Ref No 3073 DESCRIPTION FRESH WATER SYSTEM Fresh Water PumD Std Rotation Fresh Water Pump Std Rotation Compr Bracket Fresh Water Pump Support Bolt M10 Fitted Stiff Nut M10 Shim 1 6mm Shim...

Page 354: ...Assy 12Cyl for VTC304 Turbocharger Comprising Water Manifold Assy 16Cyl for VTC304 Turbocharger Comprising Water Manifold Assy Comprising Water Manifold Assy Comprising Pipe Cyl Head Outlet Comprisin...

Page 355: ...F W Deliverv Piping Ass y Primary Coolant Manifold Flow Control Turbocharger Freshwater Delivery Piping Arrg t Comprising Primary Coolant Manifold Flow Control Assembly Comprising Pipe Manifold Outlet...

Page 356: ...ow Control n r b o F W Deliverv Pbine ASS VICont 1 Nut Spring Washer Setscrew Spring Washer Thermometer Copper Washer Pipe Intercooler to Engine Pipe Fresh Water Pump Delivery Brass Plug Copper Washer...

Page 357: ...hocharper Water Piuing Turbocharger Water Piping Arrg t VTC 304 Vertical Outlet Comprising Pipe Turbocharger Water Outlet B Bank Pipe Turbocharger Water Outlet A Bank Connector G 11 4x 38 OD Block Wat...

Page 358: ...MIRRL EES PARTS LIST ESL 12 16 Mk2 BLACKSTOAE Engine Title Section 17 Fig 1 Date Man No ESL 128 16 FRESH WATER PUMP STD ROT SINGLE 5 95 3073 CIRCUIT 190 DIA IMPELLER...

Page 359: ...PARTS LIST Section 17 ESL 12 16 Mk2 Fig 2 1 Cngine Title ZSL 12 16 WATER MANIFOLD ASSEMBLY Bracket for VTR 304 turbo Date Man No 5 95 3068...

Page 360: ...Water therrnomete detail 15 10 2 22 23 Engine Title Date Man No ESL 128 16 TURBOCHARGER FRESH WATER DELIVERY 6 96 3187 PIPING...

Page 361: ...MIRRLEES PARTS LIST Section 17 ESL 12 16 Mk2 Fig 4 fig 2 Engine Title Date Man Nn ESL 128 16 T CCOOLING WATER PIPESVTC 304TURBO 5 95 3071...

Page 362: ...N DESCRIPTION RAW WATER SYSTEM Raw Water Pump 6td Rotation This section is not used on single circuit cooled engines QTYENG 12 Cyl 16 Cyl Parts List ESL 12 16 Mk 2 Spec Section s 18 01 Contractual Il...

Page 363: ...ration Ref No 93107 DESCRIPTION LUBRICATING OIL PUMP ASSEMBLY Lub Oil Pump Assembly 12 Cyl Compr Rotation Plate Dowel 3 8 x 13 4 Long Front Cover Gasket Rear Cover Gasket Seal Housing Gasket Bearing H...

Page 364: ...rts List ESL 12 16 Mk 2 Spec Section s 19 01 Illustration Ref No6 3107 DESCRIITION Lubricatine oil uumu ASS V CO nt 1 Circlip Circlip Drive Screw Plug 3 sBSP Outer Race Outer Race Inner Race Inner Rac...

Page 365: ...MIRRL EES PARTS LIST ESL 12 16 Mk2 5 Section 19 Fig 1 Engine Title Date Man No ESL 12 916 LUBRICATING OIL PUMP ASSEMBLY 12 CYL 8 95 3107...

Page 366: ...L SYSTEM Base Eneine Lubricatine Svstem Strainer Main Bearing Lub Oil Feed Arrangement Comprising Strainer Main Bearing Lub Oil Feed Arrangement Comprising Main Bearings Lub Oil Pipe Assy Std Rotation...

Page 367: ...ESCRIIT ION Enpine Lub Oil Svstem Simplex Filter Lub Oil Piping Arrg t Simplex Filter Standard Rotation Comprising Elbow Assy Lub Oil Pump Inlet Compr Elbow Lub Oil Pump Inlet Stud M16 x 40 Long Nut M...

Page 368: ...lustrationRef No 6 3109 3111 DESCRIPTION Engine Lub Oil Svstem Simplex Filter 1Cont l 0 Ring 0 Ring Flange Lub Oil Suction Elbow Lub Oil Outlet Pipe Assy Setscrew M16 x 40 Lg Elbow Male I zG Pipe Lub...

Page 369: ...38 20000627 20000629 20001246 Parts List ESL 12 16 Mk2 Spec Section s 20 2 Illustration Ref No s 3109 3111 DESCRIPTION Eneine Lub Oil Svstem Simnlex Filter Capscrew 314 UNC x 1112 Long 0 Ring 0 Ring C...

Page 370: ...6 3118 DESCRIPTION Lub Oil Piues FWDEnd Pump Tee Male Reducer M10 M6 Pipe Lub Oil Intermediate Tee Union Pipe Lub Oil Feed to F W Pump Elbow Male G x O D Pipe Lub Oil Feed Lub Oil Pump Pipe Lub Oil F...

Page 371: ...102 71 173 620 20000602 Parts List ESL 12 16 Mk 2 SpecSection s 20 03 Illustration Ref No 3117 3118 DESCFUMION Lub Oil Pipes FWDEnd Pumn Elbow Tensioner Oil Drain 0 Ring Setscrew M12 x 25 Lg Setscrew...

Page 372: ...Assy A Bank Comprising Tappet Block Camshaft Bearing Pipe Assy A Bank Comprising Tappet Block Assy A Bank Tappet Block Assy A Bank Ring Coupling Nut Copper Washer Elbow 3 8 O D Pipe Lub Oil Feed Free...

Page 373: ...earing Pipe Assy B Bank Comprising Tappet Block Camshaf Bearing Pipe Assy B Bank Comprising Tappet Block Assy B Bank Comprising Tappet Block Assy B Bank Comprising Ring Coupling Nut Copper Washer Elbo...

Page 374: ...for typicalAmot specijication may however be subject to variafiondue to contractual requirement This item ispart ofM B scope of supply and is supplied loose and taged Lub Oil Relief Valve Valve Body V...

Page 375: ...0 460 71 370 350 71 370 710 Parts List ESL 12 16 Mk 2 SpecSection s 20 06 07 Illustration Ref No 6 3122 DESCRIPTION Lub Oil Filter SimDlex Lub Oil Filter Simplex Comprising Element Centre Tube Stud Ga...

Page 376: ...reer Lub Oil Piping T C Lub Oil Inlet Connection Pipe Lub Oil Feed Upper Pipe Lub Oil Feed Lower Male Connector G1 2 x 20 0 D Union Elbow 20 O D Clamp Assy Grommet Clamp Assy Grommet Setscrew M12 x 50...

Page 377: ...MIRRLEES PARTS LIST Section 20 ESL 12 16 Mk2 Fig 1 I I For sump arran ement See sect 3 I Engine Title Date Man No ESL 12 16 STRAINER MAIN BEARING LUB OIL FEED 8 95 3108...

Page 378: ...PARTS LIST Section 20 ESL 12 16 Mk2 Fig 2 10 20...

Page 379: ...MIRRLEES PARTS LIST ESL 12 16 Mk2 Engine Title Date Man No ESL 12 16 LUBRICATING OIL FILTER DELIVERY BRACKET 8 95 3111 12 CYLINDER ENGINES Section 20 Fig 3...

Page 380: ...MIRRCEES PARTS LIST ESL 12 16 Mk2 BLACKSTONE 10 Section 20 Fig 4 Engine Title Date Man N ESL 128 16 LUB OIL PIPES TO FRESH WATER LUB OIL 8 95 3117 PUMPS...

Page 381: ...MIRRLEES Z PARTS LIST ESL 12 16 Mk2 BLACXIiTOhE I Section 20 Fig 5 Engine Title Date Man No ESL 128 16 LUB OIL PIPES TO BELT TENSIONER RAW 9 95 3118 WATER PUMP...

Page 382: ...MIRRLEES I 16 PARTS LIST ESL 12 16 Mk2 I Section20 1 Fig6 Engine Title Date Man No ESL 128 16 LUB OIL PIPES CAMSHAFT TAPPET BLOCK B BANK SHOWN ONLY 9 95 3119...

Page 383: ...PARTS LIST ESL 12 16 Mk2 ZZ BLACKSTONE Engine Title Date Man No ESL 128 16 TURBOCHARGER LUB OILPIPING 9 95 3120 VTC 254 T C Section 20 Fig 7...

Page 384: ...ESL 12 16 Mk2 Engine Title Date Man N ESL 128 16 LUB OIL RELIEF VALW 12 CYLINDER 9 95 31221...

Page 385: ...MIRRLEES PARTS LIST ESL 12 16 Mk2 1BLACWTONE 12 Section 20 Fig 9 n 7 586 10 11 13 Engine Title E L 12 16 LUB OIL FILTER 12 CYLINDER Date Man No 9 95 3124...

Page 386: ...EL PIPES Fuel Manifold Assemblies lHeaw Fuel1 Fuel Pump CV Fuel Manifold Assy Fuel Manifold Assy Flange Fuel Manifold Tube Fuel Return Manifold Tube Fuel Return Manifold Tube Fuel Manifold Tube Fuel M...

Page 387: ...129 DESCRIPTION Fuel Manifold Assemblies lcontinued Stud M12 x 1 75x 120Long Nut M12 x 1 7 5 Washer Spring M12 Block Fuel Pump Mounting Dowel M12 x 25 Long 0 Ring Nu Lip Ring Screw Bleed M10 Washer Co...

Page 388: ...n Ref No 6 3130 DESCRIPTION Iniector Leak off Piaine Assembly Pipe Manifold Pressure Relief Valve Pipe Injection Drain Manifold B Bank Pipe Injection Leak Off Cross Over Pipe Assy Injection Drain Mani...

Page 389: ...mp Drain Conn Circlip 0 Ring Plug Blanking Plug Injector Leak Off Plug Taper A B S P Copper Washer Injector Leak Off Plug Fuel Drain Manifold Pipe F E B Bank Fuel Drain Tank Arr et Fuel Oil Drain Tank...

Page 390: ...3 1 2 2 2 2 1 2 2 Parts List ESL 12 16 Mk 2 Spec Section s 21 06 Illustration Ref No s ST0037 3133 QTYENG 16Cyl 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 1 2 2 2 2 1 2 2 DESCRIPTION Fuel Filter Assembly Si...

Page 391: ...al Illustration Ref No6 3138 DESCRIPTION Iniector Ass Y 119 5 Bar Distillate Injector Assy Light Fuel Comprising Injector Body Assy Comprising Injector Body Dowel Transfer Block Thrust Cap Shim 5 Cyl...

Page 392: ...220 012 71 220 020 71 220 030 Parts List ESL 12 16 Mk 2 Specsection s 21 08 Illustration Ref No s 3139 DESCRIPTION Iniector Piae Ass v Unsheathed1 Injector Pipe Ass y Unsheathed Comprising Nut Collar...

Page 393: ...st ESL 12 16 Mk 2 SpecSection s 21 09 Illustration Ref No 6 3140 M I R R L E E S I DESCRIPTION Fuel Return Manifold Connecting Pipew0rk Flange Elbow Male Block Mounting Capscrew M10 x 50 Long Pipe Ass...

Page 394: ...V FUEL INJECTION PUMP JHeaw Fuel and 19 7 BAR CV Fuel Injection Pump Pump Housing Shim Plate Pump Housing Shims Pump Housing Element Assembly R H Seal 0 Ring Screw Barrel Locating Washer Spill Plug Wa...

Page 395: ...otective Plug Protective Plug Seal 0 Ring Seal 0 Ring Washer 0 Ring Tucker Rivets I Blanking Plug M I R I U E E Z I 31 210 180 31 210 760 31 210 770 31 210 780 31 214 680 31 214 690 31 214 670 31 210...

Page 396: ...1IRRL EES PART LI T ESL 12 16 Mk2 1 BUCKSTONE 1 Section 21 Fig 1 lange details I 3ngine Title Date Man N ESL 12 16 FUEL PUMP MANIFOLD HEAW FUEL WOODWARD GOY CV PUMPS 11 95 3146...

Page 397: ...PART LIST ESL 12 16 Mk2 1BUCKSTONE ree end detail A bank Section 21 Fig 2 I 6 7 Engine Title Date ESL 12 16 INJECTOR LEAK OFF PIPING B BANK 9 95 A BANK IS REVERSE 1 Man No 3129...

Page 398: ...A Bank detail 15 4 5 ESL 12 16 Mk2...

Page 399: ...MIRRLEES PARTS LIST ESL 12 16 Mk2 v BLACKSTOM I Section 21 Fig 4 3 Blankina Dlua details Engine Title ESL 12 16 FUEL DRAIN MANIFOLD ASS Y Date Man No 1Ol9 5 3131 I...

Page 400: ...ESL 12 16 Mk2 10 0 A Bank flywheel end detail Engine Title I 10 Date Man No ESL 128 16 FUEL DRAIN TANK ARRG T 10 95 3132...

Page 401: ...MIRRLEES PARTS LIST Section 21 ESL 12 16 Mk2 Fig 6 Engine Title E L 128 16 SIMPLEX FUEL FILTER Date Man No 1 93 ST0037...

Page 402: ...4IRRLEES PARTS LIST ESL 12 16 Mk2 Z BUCKYTONE 0 a Section 21 Fig 7 b 0 P 0 0 0 0 0 0 I 4 4 I I a 14 3 Date Man No ESL 12 16 FUEL FILTER PIPING ARRANGEMENT 10 95 3133 SIMPLEX FILTER...

Page 403: ...Section 21 Fig 8 PARTS LIST ESL 12 16 Mk2 a 13 14 5 6 4 7 10 Remove before fitting nozzle 15 Engine Title Date Man No ESL 12 16 INJECTORASSEMBLY 11 95 3138...

Page 404: ...MIRRLEES T PARTS LIST ESL 12 16 Mk2 BLQCXSTOhB Engine Title Date Man No ESL 12 16 INJECTOR PIPE ASSEMBLY 10195 3139 Section 21 Fig 9...

Page 405: ...MIRRLEES PARTS LIST ESL 12 16 Mk2 1111 Z BUCXTTOhE A Bank connection detail Section 21 Fig 10 5 2 Engine Title 4 Date Man No ESL 128 16 FUEL RETURN MANIFOLD CONNECTING 11 95 3140 PIPING...

Page 406: ...PART LIST ESL 12 16 Mk2 BLACILTTONE Engine Title E L 12 16 CV FUEL INJECTION PUMP Section 21 Fig 11 Date Man Na 9 94 ST0042...

Page 407: ...t Instruction Plate Crankcase door Warning plate Noise Warning Plate Lub Oil Filler Instructions Dipstick Instruction Recommended Lub Oil Plate Overspeed Governor Instruction Plate Plate Lifting Instr...

Page 408: ...PARTS LIST ESL 12 16 Mk2 1 BLACKSTONE 4 Section 22 Fig l a Title Date Man No Engine ESL 128 16 ENGINE INSTRUCTION PLATES 12 94 3032...

Page 409: ...GENEFIATED BY ThlS ENGlhE WILL EXCEED90dB A Section 22 Fig Ib 6 7 8 9 10 11 0 WARNING 0 0 LIFTING SLINGS MUST BE VERTICAL TORQUE TIGHTEN LIFTING BOLTS TO 0 380lbf1 515 Nm 0 0 Engine Title Date Man Na...

Page 410: ...001205 Parts List ESL 12 16 Mk 2 SpecSection s Contractual Illustration Ref No DESCRIPTION INSTRUMENT ELECTRICAL PROTECTION SYSTEM InstrumentlProtection Panel Ass e Engine Control Panel Mounting Plate...

Page 411: ...01816 A99 01818 Exhaust Gas Temperature Sensor Thermocouple Exhaust Cyl Head Thermocouple Exhaust Exhaust Outlet Micro Switch Ass v Overspeed Governor Micro switch Screw Washer QTYENG 12Cyl 12 1 16 Cy...

Page 412: ...inp Pipework Trunking Electrical Trunking Electrical Trunking Electrical Trunking Electrical Trunking Trunking Blank Ends Trunking End Plate Trunking End Plate Trunking 90 Degree Elbow Trunking 45 Deg...

Page 413: ...Ind Lub Oil Pressure Switch Turbocharger Pressure Switch Label Lub Oil Alarm Label Lub Oil Trip Label Ind Lub Oil Trip Label Jacket Water Alarm Label Jacket Water Trip Label Turbocharger WO Normal Lab...

Page 414: ...ure Alarm Label Lub Oil Temperature Trip Label Jacket Water Temperature Alarm Label Jacket Water Temperature Trip Label On Enpine Ternnerature Switches Single Circuitoolinr Onlv Lub Oil Temperature Sw...

Page 415: ...ionRef No6 DESCRIPTION On Engine Wiring Accesories Terminal Box 25mm Coupling 25mm Locknut 25mm Female Bush 20mm Coupling 20mm Locknut 20mm Female Bush 20mm Clip 20mm Kopex 25mm Kopex Circular Termina...

Page 416: ...9718 SD69719 SD697110 SD70111 SD69715 SD704 1 DESCRIPTION On Engine Wiring Accesories Cable Markers Cable Markers Cable Markers Cable Markers Cable Markers Cable Ties Insulated Boot Lace Ferrules Heat...

Page 417: ...ight Coupling l 4 O D Equal Elbow l 4 O D Equal Tee 4 O D x G1 8 Stud Elbow G3 8x G1 4Reducing Bush G1 4 x G1 8Reducing Bush Copper Strip 2BA x 3 8 Round Head Screws 3 16 Spring Washer Additional Pine...

Page 418: ...L 12 16 Mk 2 SpecSection s Illustration Ref No6 DESCRIPTION Governor Terminal Box Label Terminal Box M6 x 1x 8 Setscrew M6 Spring Washer Assembly Rail End Bracket Locking Pin Marking Tags Terminal Typ...

Page 419: ...L 12 16 Mk 2 SpecSection s Illustration Ref No D E S C K I I O N Enpine Thermometers Thermometer Fresh Water 0 120 C Outlet Manifold Thermometer Air 0 ZOO C Air Outlet from Intercooler Thermometer Wat...

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Summary of Contents for ESL12 MK2

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MIRRLEES BLACKSTONE ESL12 MK2, Instruction Manual, Page: 223 / 419

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Summary of Contents for ESL12 MK2

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