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CONTINUED - WOODWORKS: ADVANCED pROjECT 2009-2010   pATIO TABLE

tOOlS RequiReD

Hand Tools

– Sanding block

Power Tools

– Table saw
– Router
– Shaper or table-mounted router
– Drill press
– Jig saw
– Power drill with drill bits, Phillips-head      

screwdriver bit, and 1/4" socket driver

– Hole saw
– Orbital or finish sander
– Drum sander
– Belt sander
– Band saw

Miscellaneous

– Pencil
– Tape measure
– Safety glasses
– 120-grit sanding belt
– 120-, 150- and 220-grit sandpaper
– Clean, lint-free cloths
– Respirator
– Gloves for finishing
– Mineral spirits, for oil-based  

waterproofer

– Good quality, natural-bristle brush 

(for oil-based waterproofer) or 
synthetic-bristle brush (for water-based 
waterproofer)

– Cotton-tipped swabs
– Acetone
– Rustproof paint

SHOppinG liSt

Wood Recommendation: 

Pine

Alternate Wood: 

Cedar

Part 

Dimensions 

Qty.

A, B, C 

1" x 5-1/2" 

5 @ 8', 1 @ 10'

E, F 

1" x 7-1/2" 

1 @ 3'

D, G, H, J 

2" x 5-1/2" 

1 @ 8', 1 @ 10'

1/8" x 1-1/2" x 6" steel plates  

4

1/4" x 5" x 1" 

24 from scrap

Wood screws 

#10 x 2" flathead stainless steel  

24

Lag bolts 

1/4" x 1" stainless steel  

8

Lag bolts 

1/4" x 4-1/2" stainless steel  

4 w/ washers

cuttinG liSt

Overall dimensions: 29-3/4"H x 44" Dia.

Part

Name

Qty. Th x W x L

A

Ring Segment

12

1" x 4" x 11-15/16"

B

Top Slat

24

1" x 4-3/4" x 15-7/8"

C

Hub Segment

4

1" x 4-1/2" x 8-1/2"

D

Strut

4

1-5/8" x 1-5/8" x 18-1/2" 

E

Outer Brace

4

1" x 1-5/8" x 21-7/8"

F

Inner Brace

4

1" x 1-5/8" x 5"

G

Lower Ring Segment

4

1-5/8" x 5-1/4" x 12"

H

Upper Leg

4

1-5/8" x 4" x 11-1/2"

J

Lower Leg

4

1-5/8" x 4" x 22"

K

Steel Bracket

4

1/8" x 1-1/2" x 6"

L

Spline

24

1/4" x 5" x 1"

WOOD FiniSHinG pRODuctS

Recommended Finish

Stain/Finish: 

Thompson’s

®

 WaterSeal

®

 Advanced Tinted  

 

 

Wood Protector Sheer Honey Gold

Alternate Finish

Stain/Finish: 

Thompson’s

®

 WaterSeal

®

 Waterproofer Plus  

 

 

Tinted Wood Protector Sheer Honey Gold

Summary of Contents for PATIO TABLE

Page 1: ...the counterweight Advanced and intermediate woodworkers will enjoy the challenge of solving this table s complex construction from the segmented top down to the curved legs You ll create a pattern bo...

Page 2: ...rt Dimensions Qty A B C 1 x 5 1 2 5 8 1 10 E F 1 x 7 1 2 1 3 D G H J 2 x 5 1 2 1 8 1 10 K 1 8 x 1 1 2 x 6 steel plates 4 L 1 4 x 5 x 1 24 from scrap Wood screws 10 x 2 flathead stainless steel 24 Lag...

Page 3: ...o the trammel Set the bit to cut 3 16 deep Hook the trammel on the pivot block using the 22 1 8 hole Turn the router on and plunge the bit into the ring Swing the trammel slowly around see Fig 8 Drop...

Page 4: ...e Insert the lower leg secure with a screw and drill the dowel holes Repeat the process for each set of legs 41 Cut your dowels 1 8 shy of the total depth of the hole Sand a slight flat on one edge to...

Page 5: ...the directions found on the back of the can Be sure that both surface and air temperature are above 50 F during application and for 48 hours after application And if you re working outside do not app...

Page 6: ...ly with soap and water In case of respiratory difficulty provide fresh air and call physician If swallowed get medi cal attention immediately DELAYED EFFECTS FROM LONG TERM OVEREXPOSURE Contains solve...

Page 7: ...0 PATIO TABLE FIG 1 A A A B B 3 4 Deep x 5 8 Rabbet 1 4 Deep x 5 8 Rabbet 1 4 x 11 4 Lag Bolt 1 4 x 11 4 Lag Bolt 1 4 x 41 2 Lag Bolt 1 2 x 31 2 Dowel C L H J J L L D D D D E E E E F K G G 25 10 x 2 F...

Page 8: ...s at 19 and 22 to mark the outer ring Draw one more mark at 23 to establish the long points for your mitered outer ring sections Next section the whole circle into four equal quadrants using a straigh...

Page 9: ...ANCED project 2009 2010 PATIO TABLE FIG 4 Backer Blocks Pattern Board A A Spline Joint Spacer Block Cam Lock L FIG 6 Angled Edge 10 FIG 5 221 8 37 8 187 8 193 8 32 8 1 2 x 1 x 261 2 Router Mounting Ho...

Page 10: ...10 CONTINUED WOODWORKS ADVANCED project 2009 2010 PATIO TABLE FIG 8 1 4 Dowel Pivot Block Trammel Plywood Stop Holding Blocks Tongue Spacer FIG 9 6 Clear Plexiglass C C C C FIG 10...

Page 11: ...11 CONTINUED WOODWORKS ADVANCED project 2009 2010 PATIO TABLE 1 1 2 45 Lower Ring Segment 1 2 Grid Grain Grain Lower Leg 1 2 Grid Upper Leg 1 2 Grid G J H 1 2 Dowel Holes 5 32 Hole for Lag Bolt FIG 11...

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