Minuteman Mirage M220021K17 Operation Service Parts Care Download Page 12

9

Accidental starting of the engine can

result in severe personal injury or death. Disconnect
the 110 VAC power cord from the starter switch junction
box or disconnect the negative (-) battery cable on 12
VDC starter models. Also disconnect the spark plug
wire while servicing  the engine, controls, or associated
equipment.

HOURLY CHECK

Due to the large amount of dust that can be encountered in
floor care applications, the recoil dust filter should be
checked after each hour of operation. Remove and clean
the filter.

DAILY CHECKS

The operator should make a complete visual and audible
inspection of the engine daily. Check the following  before
starting the engine for the first time each day.
1. Check all fuel lines and fitting for possible leakage.
2. Check crankcase oil level with the engine off. If engine

has been run, allow a minimum of 10 minutes for the
oil to drain down before checking. Check oil level with
machine in operating position. Do not operate engine
with the oil level below the ADD mark or above the FULL
mark.

3. Inspect exhaust system for possible leakage and

cracks. Locate leaks in muffler and piping while the
engine is operating. Repair  leaks immediately.

4. Inspect air cleaner system for leaks. Make certain all

clamps and fittings are tight and free of potential leaks.

5. Check the engine cooling system to make sure the

cooling fins and ducting area are clean. Remove dust,
dirt or oil from the cooling surfaces.

DAILY (8 HOUR) MAINTENANCE

The  operator  should  check  the  following  before  the  first
start of the day and after every eight hours of operation:
1. Inspect  fuel lines and fittings for leaks. Repair leaks

immediately.

2. Look and listen for exhaust system leaks while the

engine is running. Look for cracks and severe rusting
in the muffler and tailpipe. Have all leaks repaired before
continuing to operate the equipment.

Hot exhaust parts can cause severe

burns. Allow the engine time to cool before
servicing the exhaust system.

3. Check the engine for dirt and debris and clean the

flywheel air inlet screen and cylinder cooling fins as
necessary. On floorcare equipment engines, remove
the cooling air precleaner element every 4 to 8 hours of
operation and wash it in warm water and mild detergent.
Rinse it thoroughly and let it dry before reusing it. Do
not oil the element.

A clogged flywheel air inlet precleaner

or screen or dirty cooling fins can cause overheating
and engine damage. Keep the cooling fins and air inlet
screen clean.

MAINTENANCE PROCEDURES

4. Check the engine oil level. The equipment must be

parked on a level surface and the engine stopped. To
get an accurate reading, wait a minute or so to allow
the oil to settle in the crankcase if the engine has been
running.

ENGINE MAINTENANCE

1. Cooling Fin Maintenance: Remove the blower housing

and other cooling shrouds. Clean the cooling fins as
necessary using compressed air or pressure washer.
Reinstall all housings and shrouds.

2. Head Bolt Maintenance: Refer to Engine Manufacturer’s

Service manual.

BELT MAINTENANCE

NOTE: To inspect the belt it is necessary to turn the machine
over. The machine should be turned to the operator’s right
side for all Briggs & Stratton models. If the belt is badly
cracked or worn, it should be replaced. To check for  the
proper tightness, squeeze the belt together. The belt should
depress between 1/4 and 1/2 inch. To change belt follow
these instructions:

Turn burnisher over on the right side.

Remove the pad holder by holdng the end of the
shaft on the top of the machine with a 3/4 inch
wrench and turn the pad  holder counter-clockwise.

Using the 3/4 inch wrench  to turn the end of the
spindle shaft on the top of the machine while
removing the old belt from the spindle pulley.

Check engine pulley for correct alignment with the
spindle pulley. Check hardware attaching pulleys
for correct tightness.

Install the new belt onto the engine pulley.

Reinstall the new belt  onto the spindle pulley using
the 3/4 inch wrench to turn the spindle clockwise.
Make sure the belt is correctly placed on the idler
pulley.

Check belt for correct operation.

Check all  hardware for correct tightness.

    WARNING

!

     

CAUTION

!

     

CAUTION

!

FUEL SYSTEM

The fuel system works from vacuum created by the engine
running. Turning the cylinder service valve on pressurizes
the system for flow to the carburetor once the engine starts
to crank.
1. Engine Dust Filter: 

FAILURE TO MAINTAIN A CLEAN

ENGINE FILTER MAY CAUSE THE EXHAUST
EMISSIONS TO ELEVATE TO DANGEROUS LEVELS.

ALSO, IT WILL CAUSE THE ENGINE TO OVERHEAT,
AND EVENTUALLY DAMAGE THE ENGINE. The
engine dust  filter should be cleaned each hour and
after each use by shaking out the dust and then rinsing
with soapy  water. Allow filter to air dry, do not wring
out  water, this could damage the filter, (squeeze out).

2. Fuel  System Adjustment:The carburetor and regulator

have been pre-set at the factory and do not require any
modification. Only authorized, trained personnel should
work on the fuel system of a propane buffer.

Summary of Contents for Mirage M220021K17

Page 1: ...Mirage Propane Burnisher OPERATION SERVICE PARTS CARE M220024KA M220028KA M220021N14 M220024N20 M220028N20 Revised 11 98 Model M220021K17 M220021K17C M220024K17 M220024K17C M220028K17 M220028K17C ...

Page 2: ......

Page 3: ...Unpacking Instructions User Tips 2 4 General Warning Information 5 6 Engine Set Up 7 Operation 8 10 General Maintenance Information 11 12 Trouble Shooting 13 23 Engine Specifications 24 Warranty Information Back Cover Warranty ...

Page 4: ...this manual Never leave machine unattended with engine running Never change or alter fuel system unless authorized by Minuteman International Inc Service Department Always keep nuts and bolts tightened and hose connection snug Always clean recoil dust filters after 1 hour of use and keep propane buffer clean Always store propane tank outside in an approved secured and tamper proof enclosure to pro...

Page 5: ...lectrical equipment batteries exhaust gases and moving parts present potential hazards that can result in severe personal injury Take care in following these recommended procedures All local state and federal codes should be consulted and complied with GENERAL Provide appropriate fire extinguishers and install in convenient locations Use an extinguisher ratedABC by NFPA Make sure that all fastener...

Page 6: ...ersonal safety installation and repair of LPG fuel supply systems must be performed only by qualified LPG system technicians Improperly installed and maintained LPG equipment could cause fuel supply system or other components to malfunction causing gas leaks Observe federal state and local laws governing LPG fuel and systems CAUTION High Voltage Never touch electrical wires or components while the...

Page 7: ...eep hands feet hair and clothing away from all moving parts to prevent injury Never operate the engine with covers shrouds or guards removed Hot Parts The crankcase cylinder head exhaust system and other components can get extremely hot from operation To prevent severe burns do not touch these areas while the engine is running or immediately after it is turned off Never operate the engine with hea...

Page 8: ... and oil foaming Do not overfill the crankcase WARNING CAUTION PRE START CHECKS Inspect the engine visually Check for loose or missing parts and any damage that may have occurred in shipment Starting the engine without oil will result in severe engine damage Add oil prior to starting the engine CRANKCASE OILRECOMMENDATIONS Use premium quality motor oil with the API American Petroleum Institute des...

Page 9: ...ts fuel Do not stop machine by using the throttle or ignition key you can trap fuel in the lines which can cause a backfire and cause damage to the engine NOTE In case of emergency always turn ignition key off NOTE Machines without clutch the pad starts to rotate immediately when engine starts Pad stops rotating when engine is off No clutch CHECKOIL Refer to engine manual for the type of oil and i...

Page 10: ...ity is appropriate for the ambient temperatures and change the oil if necessary See Table 1 If the temperature drops before you have the chance to change the oil warm up the engine by moving the equipment into a heated space before attempting to start the engine or change oil After engine has reached operating temperature while pad is still off the floor Before lowering burnishing head adjust thro...

Page 11: ...ally and audibly check exhaust system for leaks 2 Perform more often when running under severe operating conditions 3 Required for initial break in only 4 Required for initial 100 hours 200 hour interval thereafter For detailed maintenance refer to the Engine Service Manual Breathing exhaust gases can result in severe personal injury or death Do not use air cleaner exhaust elbow or connecting part...

Page 12: ... can cause overheating and engine damage Keep the cooling fins and air inlet screen clean MAINTENANCE PROCEDURES 4 Check the engine oil level The equipment must be parked on a level surface and the engine stopped To get an accurate reading wait a minute or so to allow the oil to settle in the crankcase if the engine has been running ENGINEMAINTENANCE 1 Cooling Fin Maintenance Remove the blower hou...

Page 13: ...keep fingers and hands clear when draining oil Used oil is harmful to the environment Pour used oil into a sealed container and deliver it to the nearest recycling center or automotive service station CHANGING THE OIL 1 Run engine for 5 minutes to warm oil then stop engine by closing the service valve on the tank Turn the key to the off position if battery start 2 Locate the oil drain pipe located...

Page 14: ...rge the battery Refer to the equipment or battery manufacturer s recommendations c Change engine oil to oil having the proper viscosity for the ambient temperature See Table 1 3 The engine cranks but fails a Check the fuel tank or LPG container and fill as necessary to start b Check and if necessary reconnect the fuel line to the vapor withdrawal fitting on the LPG container c Open any closed fuel...

Page 15: ...ng and instruction SMELL OF BURNED RUBBER CAUSE Belt out of adjustment SOLUTION Refer to Maintenance Procedures EXCESS VIBRATION CAUSE Engine overload loose bolts on engine or deck of unit no fuel or dirt in fuel dirty air filters faulty spark plug pad not centered SOLUTION Refer to engine manual for servicing and instruction MACHINE PULLS TO ONE SIDE CAUSE Bent wheel bracket wheel is wearing too ...

Page 16: ...13 ENGINE 16HP KAWASAKI ...

Page 17: ...ing Ext 1 00 65 220003 1 Key Woodruff 5 16 x 1 66 220002 1 Drive Shaft Item Part No Qty Description 67 762093 2 Bearing 68 220023MCH 1 Bearing Housing 69 220026 1 Pulley Assy M220024KA 69A 220178 1 Pulley Assy M220028KA 70 220120 1 Skirt M220024KA 70A 220062 1 Skirt M220028KA 71 220121 1 Skirt Retainer M220024KA 71A 220122 1 Skirt Retainer M220028KA 72 828893 12 Pop Rivet 73 715385 1 Decal Minutem...

Page 18: ...15 ENGINE 17HP AIR COOLED KAWASAKI ...

Page 19: ...16 PARTS LIST FOR ENGINE 17HP AIR COOLED KAWASAKI ...

Page 20: ...17 ENGINE 14 HP ONAN ...

Page 21: ...0182 1 Spacer 40 220181 1 Key 25 x 25 x 2 69 41 220185 1 Clutch 42 82 138 B 3 1 Special Washer 43 350242 1 Belleville Washer 7 16 Item Part No Qty Description 44 60 716 24 1 BLT HH 7 16 20 x 1 5 45 712112 1 BLT HH 1 2 13 x 2 75 46 220040 1 Rotary Tensioner 47 77 81 A 1 Spacer 48 220041 1 Belt Idler w Bushing 49 364 816 1 Nut Hex 1 2 13 50 220010 1 Belt Tensioner Assy 51 220097 1 V Belt BX44T 52 22...

Page 22: ...19 ENGINE 20 HP ONAN ...

Page 23: ... A 1 Spacer 47 220041 1 Belt Idler w Bushing 48 364 816 1 Nut Hex 1 2 13 49 220010 1 Belt Tensioner Assy Item Part No Qty Description 50 220194 1 V Belt BX50 M220024N20 50A 220199 1 V Belt BX50 M220028N20 51 220019 6 Gimbal Spacer Disc 52 760401 1 Center Cup 53 760402 1 Center Cup Retainer 54 220051 1 Metal Plate M220024N20 54A 220061 1 Metal Plate M220028N20 55 220020 12 BLT Special Elevator 56 2...

Page 24: ...21 KAWASAKI 16HP WIRING DIAGRAM ...

Page 25: ...22 KAWASAKI 17HP WIRING DIAGRAM ...

Page 26: ...wn Very little vacuum is needed to start this vacuum diaphragm travel 0 2 Mercury to start and 0 5 Mercury for full travel The instant engine stops rotating loss of vacuum in section D releases diaphragm 16 causing bumper K to push against secondary lever 24 overcoming action of whisker wire and insuring 100 lockoff This patented Beam design will lock off primary pressures up to five times in exce...

Page 27: ...quent purchaser that each subsequent purchaser that each new engine will be free from manufacturing defects in materials or workmanship under normal use during a period of two 2 years from the date of delivery provided it is operated and maintained in accordance with engine owner manual operating instructions Repair or replacement of any warranted part will be performed at no cost to the owner at ...

Page 28: ...ut exact original equipment replacement All warranteed items become the sole property of Minuteman International Inc or its original manufacturer whichever the case may be Minuteman International Inc disclaims any implied warranty including the warranty of merchantability and the warranty of fitness for a particular purpose Minuteman International Inc assumes no responsibility for any special inci...

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