MiniMax FORMULA SP1 Operation And Maintenance Download Page 1

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FORMULA SP1

PIALLA A SPESSORE

THICKNESSING PLANER

RABOTEUSE

DICKENHOBELMASCHINE

REGRUESADORA

USO E MANUTENZIONE

OPERATION AND MAINTENANCE

FONCTIONNEMENT ET ENTRETIEN

BETRIEBS- UND WARTUNGSANLEITUNG

USO Y MANTENIMIENTO

ENGLISH

0000502431B/4

Summary of Contents for FORMULA SP1

Page 1: ... A SPESSORE THICKNESSING PLANER RABOTEUSE DICKENHOBELMASCHINE REGRUESADORA USO E MANUTENZIONE OPERATION AND MAINTENANCE FONCTIONNEMENT ET ENTRETIEN BETRIEBS UND WARTUNGSANLEITUNG USO Y MANTENIMIENTO ENGLISH 0000502431B 4 ...

Page 2: ... certification according to Macchine 98 37 CE Directive of European Parliament Modificato vari capitoli B11176 4 16 11 00 Modificato con bolla B11417 del 14 7 99 B11163 3 17 12 99 Pagine totali compresa copertina e retro vedi indice paragrafi Modificato con bolla U T B11008 del 11 03 99 B11161 2 CF3 C I 03 00 LIBRETTO USO E MANUTENZIONE FORMULA SP1 CE INGLESE 19 02 99 Unificato libretto per macchi...

Page 3: ...Accertarsi che sulla macchina sia stato effettuato il collegamento a terra prima di utilizzarla 7 Non mettere mai le mani o dita tra il pezzo di legno da lavorare e la cinghia di avanzamento o vicino le lame frese o nastri abrasivi 8 Non indossare guanti gioielli o abiti slacciati come maglioni giacche ecc mentre si lavora o si vicini alla macchina in funzione 9 Assicurarsi che tutti gli utensili ...

Page 4: ...thing 2 4 2 4 Connection to the dust exhaust system 2 6 2 5 Safety devices 2 6 CONTROLS SECTION 3 3 1 Control board 3 2 3 2 Start and stop of machine 3 2 3 3 Access to the electric housing 3 2 3 4 Auto brake motor 3 4 ADJUSTING THE THICKNESSING UNIT SECTION 9 9 1 Automatic feed and change of speed 9 2 9 2 Powered lifting of thicknessing table 9 2 9 3 Adjustment of pressure rollers 9 4 9 4 Rollers ...

Page 5: ... CARD SECTION 18 AUTO BRAKE MOTOR SECTION 19 MAINTENANCE SECTION 20 20 1 Machine cleaning 20 2 20 2 Periodical lubrication 20 2 20 3 Removal Storing Demolition 20 2 20 4 Emergency situations 20 2 20 5 Trouble Shooting Guide 20 3 ...

Page 6: ...operations should only be carried out by authorized technicians Please refer to this instruction manual for the correct use of the machine Only trained and authorised staff should use and service the machine after having carefully read this instruction manual Safety norms and all general safety regulations should be strictly adhered to Keep the handbook for future reference NOTES only use original...

Page 7: ...woodbasedpieces anydifferentuseofthemachine can cause damages for which the user will be held responsible N B The machine cannot be used in an environment where explosives are stored The machine is designed for use in an industrial environment DIMENSIONS OF WORKPIECE TO BE PLANED Max thickness 250 mm Max length is not a fixed one The use of infeed and outfeed table extensions not supplied by SCM a...

Page 8: ...gned for use in an industrial environment The machine cannot be used in an environment where explosives are stored CONDITIONS FOR USE do not use the machine in a different way from the one described above do not use the machine without safety guards foreseen for each job neither remove guide parts do not use the machine to process different materials from the ones indicated or pieces of different ...

Page 9: ... for the use adjustment and operation of the machine In particular the operator s training should include a the principles for the right operation of the machine correct use of safety guards b the correct use of the pieces during the working c the position of the hands in relation to the blades before during and after cutting operations The operator must be informed about the dangers which can occ...

Page 10: ...ock diameter 120 mm Dimensions of the 4 knives 35x3x520 mm Cutterblock speed 4500 rpm Steplessly variablefeedspeed 5 8 12 18m min Auto brake motor 5 5 kW Net weight 650 kg Suction hood diameter 150 mm Dust exhaust system with air speed at 20 mt sec and 1000 cu mt h air consumption must have the following specifications Exhaust air pressure of exhaust air hood of thicknessing planer under table 745...

Page 11: ...owered raising of thicknessing table Infeed and outfeed protection straps Knifeadjustmentdevice 4 knives Direct start of main motor Set of spanners for servicing Manual zero star delta starting OPTIONAL Thicknessing table with 2 rollers and 1 top steel roller outfeed 1st Sectional feed roller of steel Spindle with TERSA throw away knives ...

Page 12: ...e different from country to country Thanks to such information the operator can better evaluate the dangers and risks Some factors which reduce the noise exposure are right tool selection correct speed selection machine and tool maintenance correct use of protections for ears Thicknessing planer SP1 Working Thicknessing Reference norm ISO 3746 ISO DIS 7960 95 C Idle without exhaust In operation No...

Page 13: ...ble leather and synthetic material overalls not supplied by Mini Max to protect him from wood splinters 2 Experience teaches that there are various objects on a person that can cause injuries take off rings watches bracelets button your sleeves tightly around your wrists take off ties that could be caught in several places tie hair back using caps elastics or hair pins 3 Always use glasses or prot...

Page 14: ...ct speed 11 Use roller or extension tables when processing long work pieces MAINTENANCE SAFETY 1 If you stop the machine to carry out adjustments or to disassemble a component turn the main switch to zero indicating this on a card and then padlock the main switch 2 Stopthemachinecompletelybeforeproceedingwithcleaningorbeforeremovingtheguardsformaintenance operations 3 Generalcleaningofthemachine p...

Page 15: ...GENERAL 1 14 SP1 BC_GB1 POSIZIONE OPERATORE OPERATOR POSITION POSITION OPERATEUR STELLUNG DES BEDIENUNNGSMANNES POSICION OPERADOR 1 8 OVERALL DIMENSIONS ...

Page 16: ...SP1 1 15 GENERAL BC_GB1 3000 3000 1000 1000 The measures indicated are to be considered as the free room of the working area ...

Page 17: ...GENERAL 1 16 SP1 BC_GB1 ...

Page 18: ...SP1 2 1 SECTION 2 INSTALLATION Page 2 1 Machine unloading 2 2 2 2 Machine positioning 2 2 2 3 Electric connection and earthing 2 4 2 4 Connection to the dust suction system 2 6 2 5 Safety devices 2 6 ...

Page 19: ...00 LUX suitable for the electric connection as well as the connection to the dust suction system and compressed air system if pneumatic adjustment optional has been requested Make sure that there is sufficient space around the machine for servicing Make sure that the floor is solid we recommend a concrete floor If it is necessary to level the machine insert the 4 screws M12 T E under feet P fig 2 ...

Page 20: ...SP1 2 3 0 2 1 P 2 2 2 2a S ...

Page 21: ...AM FUSE FUSIBLE AM SICHERUNGEN FUSIBLES AM fino a up to jusqu à bis 10 2 5 12 A AM da from de von 10 a to à bis 14 4 0 16 A AM da from de von 14 a to à bis 18 6 0 20 A AM da from de von 18 a to à bis 22 6 0 25 A AM da from de von 22 a to à bis 28 10 0 32 A AM da from de von 28 a to à bis 36 10 0 40 A AM da from de von 36 a to à bis 46 16 0 50 A AM da from de von 46 a to à bis 54 16 0 63 A AM da fr...

Page 22: ...oes not rotate in the right direction proceed as follows Shut off the power Interchange 2 phases on the terminal board Check the rotation direction again Note A set of fuses is supplied in the accessory bag plus all documentation wiring diagram and certificates ...

Page 23: ...tion hood C fig 2 4 that ends with a 150 mm fitting The dust suction system must ensure a flow equal to 1000 m3 h at a flow speed at least of 20 m s The right operation of the suction system reduces the risks due to dust inhalation and ensures the safe working Other factors which reduce the dust emission in the working environnement Correct servicing of tools machine and dust exhaust system Correc...

Page 24: ...SP1 3 1 3 SECTION 3 CONTROLS Page 3 1 Control board 3 2 3 2 Starting stopping of machine 3 2 3 3 Access to the electric housing 3 2 3 4 Auto brake motor 3 4 ...

Page 25: ...to to start position after 8 seconds turn it to delta position To stop the cutterblock motor Turn starter D to 0 It is forbidden to stop the motor by turning selector B to EMERGENCY BUTTONS In case of danger if you press the emergency button any function of the machine is locked Periodically press the emergency buttons to check whether they are efficient 3 3 ACCESS TO THE ELECTRIC HOUSING Access t...

Page 26: ...SP1 3 3 3 3 1 F L M A H G V V V V Z D B E ...

Page 27: ...l started up again In case of operations such as knife fitting etc where the cutterblock must freely rotate turn selector B to the position and the pilot lamp C lights up in this position the cutterblock can not be started The motor can be started up again only if selector B is turned to Note if you turn selector B to when the cutterblock is in operation the brake immeditely intervenes Note the ma...

Page 28: ...d lifting of thickness table 9 2 9 3 Adjustment of pressure rollers 9 4 9 4 Rollers on the table 9 4 9 5 Safety guards 9 4 9 6 Knife adjustment 9 6 9 6 a Substitution of knives 9 8 9 6b Substituion of throwaway tips 9 8 9 7 Belt tension adjusting 9 8 9 7 1 Substitution of belts 9 10 9 8 Adjusting the chain tension 9 10 ...

Page 29: ... in the direction indicated by the selector Reach the right position with micrometric table adjustment by pressing button L which enables slow motion adjustment only upwards Working measurement required must always be obtained by raising the table in order to take up slack between screws and lead nut Read out the working measure on scale A fig 9 1 and on decimal indicator I fig 9 1a The 2 screws o...

Page 30: ...SP1 9 3 9 9 9 9 9 9 1a M I T L N ...

Page 31: ...e then dry with compressed air NEVER OIL OR GREASE THE ANTI KICKBACK FINGERS Do not use the machine if the above points have not been observed Guard A fig 9 3 covers the tool and must always be positioned as shown in fig 9 3 when working SAFETY WARNINGS Periodically press emergency button placed outfeed to check its efficiency Checkthatmotorbrakestopscutterblockinamaximumtimeof10seconds ifthisisno...

Page 32: ...SP1 9 5 9 9 9 9 9 9 2 B 9 2a C D ...

Page 33: ...rews Tfig 9 5 inthiswaytheknifeispushedagainstthe2screws Vfig 9 4 bythesprings in proper seats on the cutterblock 8 Tighten all screws T fig 9 5 beginning from the central screw then alternately tighten the other ones 9 Carry out the same operation for all other knives 10 Turn selector F fig 9 3 to to block motor brake NOTE max knife projection from the cutterblock 1 mm IMPORTANT Keep the knives a...

Page 34: ... L T E Z Z A M I N I M A D E L L E L A M E 2 0 M M M I N K N I F E H E I G H T 2 0 M M H A U T E U R M I N I D E S L A M E S 2 0 M M M I N I M A L H O E H E D E R M E S S E R 2 0 M M A L T U R A M I N I M A D E L A S C U C H I L L A S 2 0 M M T 9 5 D ...

Page 35: ...ld of the knife and remove it by passing through hole F fig 9 6 10 Insert the new knife or the old one turned round centering it perfectly according to length 11 Re fit tap T fig 9 6 12 Lock motor brake 13 Lower guard 1 fig 9 6 9 7 BELT TENSION ADJUSTING During the first period of use of the machine check the set of the belts in the pully race and the unavoidable reduction of belt tensioning After...

Page 36: ...SP1 9 9 9 9 9 9 9 9 7 9 6 rus630 9 6a T D F 1 B F Z ...

Page 37: ... it in this position withdraw the worn belts then fit the new ones 4 Lower the motor and screw down screw Z fig 9 7 5 Stretch the belts as previuosly described 9 8 ADJUSTING THE CHAIN TENSION After the first 40 60 working hours check the tension of the chain C fig 9 7 Turn main switch to 0 and hang a sign indicating it Take off side cover F fig 9 6 If necessary loosen counternut D fig 9 8 stretch ...

Page 38: ...CMR CARD SP1 18 1 BC_GB18 SECTION 18 CMR CARD ...

Page 39: ...cardfromthe4plasticsupportsbybendingthelocking tooth werecommend touseasmallplastic pipeofproperdiameter e g abodypenseefig 18 1 4 Withdrawthe3connectorspresentonthecard 5 Connectthenewcardaccordingtothewiringdiagram fastenthecardtothedooroftheelectricbox shutittoput themachineundervoltage 6 Ifthecorrectsparecardisusednootheradjustmentisnecessary otherwisecarruyouttheinstructionsattached whereoper...

Page 40: ...CMR CARD SP1 18 3 BC_GB18 CARD 18 1 ...

Page 41: ...retheconditionstoobtainthevoltageof 24Vd cattheoutputbetween terminals1 and2of theterminal boardwith10terminals bysending high voltage110V tochannelAorB oftheterminal boardwith8terminals OtherwisereplacethecardandsendthedefectiveonetoSCMTechnicalService 3 leds are present on the cards redlightlit cardfuseinterrupted greenlightlit motoroverloadcutoutintervention yellowlightlit motoroverloadcutoutin...

Page 42: ...CMR CARD SP1 18 5 BC_GB18 CANALEB110high CANALEA110high 110 low M 1 2 4 3 5 1 2 4 3 5 6 7 8 EMERGENCY ...

Page 43: ...CMR CARD 18 6 SP1 BC_GB18 ...

Page 44: ...AUTO BRAKE MOTOR SP1 19 1 SEZ_GB19 SECTION 19 AUTO BRAKE MOTOR ...

Page 45: ... subject to wear Wear limit of friction disk is 3 mm Replacement is to be carried out only by technicians of SCM dealer Adjustment of braking unit Brakingefficacyreductioncanbenoticedbytheincreaseofthetimerequiredtofullystopthecutterblock spindle max time 10 seconds in case of tool of max size and at the maximal permitted speed To reset the best braking torque proceed as follows insert an 5 6 mm A...

Page 46: ...SP1 20 1 20 SECTION 20 MAINTENANCE Page 20 1 Machine cleaning 20 2 20 2 Periodical Lubrication 20 2 20 3 Removal Storing Demolition 20 2 20 4 Emergency situations 20 2 20 5 Trouble shooting guide 20 3 ...

Page 47: ... Disconnect machine from mains to remove it Follow instructions given previously for lifting the machine Ifthemachineistoremainunusedforsometime disconnectitfrommains thoroughlycleanitasdescribedabove andprotectworktablesandcutterblockfromrust Donotstorethemachineinadampenvironment Themachine has been manufactured using materials which are not toxic In case of demolition separate the metal parts f...

Page 48: ...pplied in the accessory bag Emergency button on Switch off the emergency button by turning it Top hood open Close the top hood to action safety micro switch Magnetothermic switched off Re set magnetothermic placed inside electric housing TROUBLE The machine stops during the working CAUSE WHAT TO DO No power on one phase or more phases Make sure that the 3 phases are hot Fuses of auxiliary circuit ...

Page 49: ...fed CAUSE WHAT TO DO Feed speed not right Select the right speed see par 9 1 The thicknessing table is set to a height Set the thicknessing table to the right height see more than the piece thickness THICNESSING TABBLE RAISING Rupture of the belt receiving the Apply to Technical Service of the Area dealer motion from main motor Rollers pressure not sufficient Adjust the rollers see par 9 3 TROUBLE...

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