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minicopter Diabolo S, Manual

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minicopter Diabolo S Manual Download Page 20

Add the two joints bolts M3x4 
076 on the swashplate using 
Loctite.

Mount the swashdriver arms 
D65 as shown in the pic using 
Loctite. The screw for moun-
ting on the hub is a hex lense 
M3x10 D101 with a washer 
3x6x0.2 455, the outer one is 
a M3x12 D102 that is screwed 
into the bush D241. Finally the 
joint 385 is fi xed with a cross 
screw M2.5x12 509 (no Loc-
tite!). Finally mount both units 
on the hub using Loctite.

Put the rotorhead on the 
mainshaft. Do not forget to 
loose the two black M3 screws 
in the hub before.

Summary of Contents for Diabolo S

Page 1: ...minicopter Manual Diabolo S Ord No 4950 minicopter Rheinstahlring 47 34246 Vellmar Germany 49 561 988 2800 info minicopter de www minicopter de...

Page 2: ...ached This manual was created to show the special differences of this model including some assembling and justation hints Have fun with the assembly and if you have any questions you can send us an e...

Page 3: ...ected 6 Do not go over your personal limit High speed flight needs a lot of training and experience that you must learn first With increasing speed you must calibrate your FBL system perhaps different...

Page 4: ...46 tail pulley D249 D43 tail gear housing D246 068 tailshaft bearing D247 D47 distance shim D250 044 washer shim 0 1mm D46 D45 tailrotor shaft D245 D18 roll servo holder D273 D28 vertical U Profile D2...

Page 5: ...Battery plate stopping block D279 The following parts are new and not in the normal Diabolo manual D191 support bearing block D263 holder for D262 D265 L Profile left D266 L Profile right D267 front...

Page 6: ...This is the mechanic in delivery condition Remove the battery plate for the rear flight battery Remove the roller Later the roll servo cables will be placed between the spacers under the roller...

Page 7: ...r Do not lose the screw Keep both parts together Open bag 7 and sort the parts on the table Start with mounting the fly barless system We recom mend to mount it directly on the U profile On the pictur...

Page 8: ...hex lense screw M3x16 D103 two 3mm washers 002 and a M3 lock nut 008 Attach two rods D54 with four ball joints D72 The overall length of both roll servo rods should be 103 mm about Insert the left rol...

Page 9: ...12 D84 and washers 002 using Loctite on the screw thread Do not overtighten the screws Then the thin bushes in the rubber blocks would be compressed Now mount the right roll servo in the same way Look...

Page 10: ...t is not always guaranteed that the thread is also in the center of the bush After attaching all screws it will be centered Mount the screws using Loctite on the thread Two plastic blocks must be moun...

Page 11: ...small triangle carbon part makes it a little bit difficult to insert the servo but a servo like Futaba BLS451 definetly fits If you have problems then loose for the servo mount the three lense screws...

Page 12: ...ite Do not overtight the threads in the blocks For the lower block use two hex screws M3x8 D82 Cut the rubber grommet D80 with a knife and insert the ser vo cable Then insert the servo connector into...

Page 13: ...dd Loctite on the screws threads Then add the roller block During tightening have an eye on it that the cables are not squeezed beteen the contact planes of the parts The re sult with a contacted impu...

Page 14: ...his area so a countersunk screw is necessa ry there Insert the tailservo in the shown way A MKS 980 servo just fits into the frame also of course the smaller Futaba BLS 251 256 On the servo the arm mu...

Page 15: ...Loctite Accordingly mount the front block with a hex screw M3x14 D85 using Loctite Now plug in the connectors into the FBL system Important After you have mounted all plugs in the sys tem fix them wit...

Page 16: ...he upper side looks very nice without unne cessary cables Attach a piece of double sided foam about 3mm or 1 8 on the reiceiver Place the receiver here a Futaba 6303SB as shown If your receiver is big...

Page 17: ...od using a hex lense screw M3x12 D102 and a conic spacer D233 For maximum safety here add righ Loctite on BOTH threads and remove unneces sary Loctite at once The swash plate guidance is made from a h...

Page 18: ...s mo ving free in the guidance after tightening the screw Add the swash guidance D32 using two hex screws M3x25 D90 and two spacers D244 using Loctite Have a final check that the swash guidance is par...

Page 19: ...t necessary and only added for individual tighte ning of the spindle The length of the linkages is about 62 mm Attach the linkages on the arms with two hex lense screws M3x12 D102 using Loctite Note t...

Page 20: ...g on the hub is a hex lense M3x10 D101 with a washer 3x6x0 2 455 the outer one is a M3x12 D102 that is screwed into the bush D241 Finally the joint 385 is fixed with a cross screw M2 5x12 509 no Loc t...

Page 21: ...cial M4 jesus bolt M4 D78 Tighten both black screws M3x12 D119 using Loctite After tightening you can press the links 385on the joint bolts 076 Mount the linkages on the swashplate using hex lense scr...

Page 22: ...and sort the screws on the table Depen dend from the motor type some motors need very short M4 screws there are two lengths included If possible use always the longer ones Mount the motor using four M...

Page 23: ...away from the lower motor carrier plane Tighten now the grub screws M4x5 D35 beginning with the one on the flat spot Now install the motor using four hex screws M3x8 and washers 3mm 002 using Locti te...

Page 24: ...d be in this condition Remove from the front end of the tailboom with a flat file a part of the anodizing as shown on the picture This is neces sary to eliminate electric noise from the belt Now press...

Page 25: ...that no cable will be hurt when you insert the boom into the front clamp Adjust the boom that it is some millimetres out of the front clamp Now insert provisorically the brackets into the tail housing...

Page 26: ...t on the tailrotor housing that the screws of the brackets fit fully in the slots of the boom Lokk in the housing that the brackets are vertical If not yet then open the screws a bit more Insert the t...

Page 27: ...nd the power lost of a too much tightened belt should be as low as possi ble So do not tighten the belt too much Pull with about 2 kgs 4lb After finding the best position tighten the screws in the boo...

Page 28: ...mount Attach the screws for the tail boom clamps with Loctite 243 Tighten the lower right screws first when you have tightened the long screw D93 in the boom clamps Now press the boom careful in the...

Page 29: ...e first tests and jus tations with naked mechanic If the holes are concentric then use for the mount a hex screw M3x12 and a lock nut M3 Look that all electric cables are free and no mechnical part is...

Page 30: ...nding bows be careful that you do not scratch the surface of the fuselage To minimize this risk press first the wire into the front hole Look before that holes in the fuselage and landing bow holder u...

Page 31: ...d in the rear skid holder of the mechanic are corresponding Press the skid as long in as the radius is reached If you look from inside the skid should end exactly at the inner edge of the skid holder...

Page 32: ...u For easier mount now remove the rubber ring from the belt tensioner Take care that the belt is in the correct orientation 90 to the right from parallel belt position Note that the tailgear must be r...

Page 33: ...ount the belt wheel the right washer shim of the wheel on the side without grub holes must be removed Then put it in over the belt Careful Do not damage the belt Add the washer shim side with the cone...

Page 34: ...ousing Do not loose it It was made induvidually To be on the safe side you can measure the shim with a digital caliper and if you later would loose it we can turn a new one for you that fits perfect t...

Page 35: ...llel and all the five connector pairs must correspond together Note that we have spent many time that it fits perfect so you need also time and patience to mount it removing it in panic situations is...

Page 36: ...ro forward speed the front fuselage could else be opened a little bit what is redu cing speed The slot between the two fu selages parts should be nearly zero now For easy removal of the tape turn the...

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