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MIMAKI CJV30 Series, Maintenance Manual

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MIMAKI CJV30 Series Maintenance Manual Download Page 263

© 2009 MIMAKI ENGINEERING CO.,LTD.

7.1.4

P.1

1

2

3

4

5

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R.1.0

 Maintenance Manual > Troubleshooting > Details on Errors and Malfunctions > Trouble with No Messages

Model CJV30/TPC Issued 2009.06.30 Revised

F/W ver. 1.00 Remark

1.0

Rev.

7.1.4 Trouble with No Messages

Outline

This explains the troubles where no Error nor Warning messages displays.

Trouble list

No.

Phenomenon

Contents or Causes

Solution

1

The machine generates strange 
noise while operating.

1. 

Y belt noise

7.2.1

2. 

X or Y motor hunting

2

The power cannot be turned on

1. 

Head, FFC, main PCB, or slider PCB trouble

7.2.3

2. 

The power supply PCB damage

3. 

Poor connection of the connector

3

Abnormal discharging

1. 

Head, FFC, main PCB, or slider PCB trouble

7.2.3

4

Y belt derailment or damage

1. 

Y-T pulley tilt

7.2.4

Summary of Contents for CJV30 Series

Page 1: ...MIMAKI ENGINERRING CO LTD URL http www mimaki co jp english top Service Documents D500387 CJV30 60 100 130 160 TPC 1000 MAINTENANCE MANUAL...

Page 2: ...d Modified 5 1 2 1 3 6 color W 7 color 8 color are added Modified 5 1 3 1 2 6 color W 7 color 8 color are added Modified 5 2 5 1 1 7 color 8 color are added Modified 6 2 9 1 2 7 color 8 color are adde...

Page 3: ...2 Description was added on Important 4 2 12 Added 1 1 Description was added on Important 5 1 1 Modified 1 2 On step6 Sublimation5 was changed to Sb51 Sb52 5 2 1 Added 1 0 New item Determining COM sho...

Page 4: ...1 10 Tips Box In service mode the buzzer sounds 1 2 3 Added 1 10 Step 3 Press FUNCTION and the maintenance washing liquid 1 2 9 Revised 1 10 Indication on LCD All the indications on the display revise...

Page 5: ...eration 1 and D BKT cover 3 3 3 Erased 1 10 Work operation 4 Greasing of Y drive belt 3 3 5 Added 1 10 Work operation 5 GR PR adjustment 1 10 Work operation 6 Install all the covers temporarily first...

Page 6: ...1 10 Step2 Acceleration designation Set value 0 50 G 2 00 G Revised 1 10 Step3 Moving amount designation Set value 500000 mm Mechanical limit size 5 1 30 Added 1 10 Function Use FUNCTION to move the...

Page 7: ...is example shows that Revised 1 10 Error No 8 The left screen shows that This example shows that Revised 1 10 Error No 21 has been completely has been completely used up Added 1 10 Error No 4x 4x Newl...

Page 8: ...Diagram Outside the Main Body 2 2 Operating Description 2 2 1 Operation Explanation 2 3 Circuit Board Specifications 2 3 1 Power Supply PCB Assy 2 3 2 Main PCB Assy 2 3 3 PRAM PCB Assy 2 3 4 Regenerat...

Page 9: ...CK NOZZLE TEMP 5 1 24 TEMP CHECK HEAT SINK TEMP 5 1 25 TEMP CHECK SLIDER TEMP 5 1 26 LINEAR ENCODER 5 1 27 INK CARTRIDGE PACK END SENSOR 5 1 28 INK CARTRIDGE CARTRIDGE VALVE 5 1 29 INK CARTRIDGE INK I...

Page 10: ...for fuse of the Main PCB 6 6 Sensors 6 6 1 Sensor Layout 7 Troubleshooting 7 1 Details on Errors and Malfunctions 7 1 1 Concerning Errors and Malfunctions 7 1 2 List of Error Messages 7 1 3 List of W...

Page 11: ...2009 MIMAKI ENGINEERING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Operating Principle Basic Operation 1 Operating Principle 1 1 Basic Operation 1 2 Maintenance Function 1 3 Ink System 1 4 Print Cut...

Page 12: ...t HDC HDC connection has not been completed ERROR09 HDC ERROR is displayed and the system goes down 7 2 Checks on the print head connection 1 Check the connection status of the print head 47V Inthemal...

Page 13: ...A setting 1 Execute the configuration of PDC and HDC In the malfunction ERROR09 FPGA ERROR is displayed and the system goes down When the fuse F13 of the main PCB assy is blown the system shuts down d...

Page 14: ...ENTER Pressing the key FUNCTION is also workable 2 Detection of the Y origin 1 Drive the Y axis motor to detect the Y origin When it cannot be detected ERROR51 Y ORIGIN is displayed and the system goe...

Page 15: ...s impossible or the number of pinch rollers is not recognized the display shows ERROR50 MEDIA DETECT Raise the lever to cancel the error 3 Clamp pressure switching 1 Refer to 1 1 5 Clamp Pressure Swit...

Page 16: ...the position of the pinch roller with the PR sensor In the malfunction ERROR181 PR POSITION is displayed and the system goes down 3 Change over the clamp pressure using the solenoid 4 By repeating the...

Page 17: ...in again and cap the print head 5 Turn off the print head solenoid and lock up the print head When starting to plot turn on the print head solenoid and unlock the print head then move the print head S...

Page 18: ...ys move the light spot of the light pointer into the mark detection start area and then press the ENTER key 3 Photo sensor moves to the light spot position 1 The mark sensor moves to the light spot po...

Page 19: ...tical line based on the positions of 1 and 3 5 Finally the head moves upward by HM of the horizontal line of TP3 and to the left for type 1 or to the right for type 2 by HM of the vertical line If the...

Page 20: ...ching for horizontal line of mark TP2 1 The head moves in the X axis lower direction for type 1 or X axis upper direction for type 2 until the mark sensor turns on and stops 2 The head moves in the X...

Page 21: ...d clamp solenoid and cartridge valve solenoid 4 Saving parameters 1 Save parameter values of system parameter running parameter etc 2 Update head ID and Print head memory 5 Setting up sleeve start up...

Page 22: ...009 MIMAKI ENGINEERING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Operating Principle Maintenance Function 1 Operating Principle 1 1 Basic Operation 1 2 Maintenance Function 1 3 Ink System 1 4 Print Cu...

Page 23: ...to the wiping location and the servo motor is turned off 2 Maintenance 1 The unit does not operate during maintenance 2 Waiting for the end of maintenance is displayed It is terminated by ENTER 3 End...

Page 24: ...urned off 2 Maintenance 1 The unit does not operate during maintenance 2 Waiting for the end of maintenance is displayed It is terminated by ENTER 3 End 1 After the wiper moves to its origin move the...

Page 25: ...TER input 3 Maintenance Nozzle wash 1 Turning the wiper off 2 Lock the pump tube and display the message Waiting for ENTER input 3 Input the waiting time Waiting for ENTER input Setting value 1 99 min...

Page 26: ...ing location and the servo motor is turned off 2 Maintenance Pump tube wash 1 Repeat the following operations until depressing ENTER key Locking the pump tube No action for 10 seconds Dry suction for...

Page 27: ...iping location and the servo motor is turned off 2 Maintenance 1 The unit does not operate during maintenance 2 Waiting for the end of maintenance is displayed It is terminated by ENTER 3 End 1 After...

Page 28: ...1 When a waste ink tank warning occurs the warning message is displayed For details see 1 2 9 Waste Ink Tank Warning 2 Filling 1 Opening the cartridge valve and starting the ink suction motor 2 The f...

Page 29: ...onitored with cartridge sensors 2 Open the cartridge valve and drive the ink suction pump motor to discharge washing liquid 3 When a waste ink tank warning occurs the warning message is displayed For...

Page 30: ...g message is displayed For details see 1 2 9 Waste Ink Tank Warning 2 Filling 1 Run the pump 2 Opening the cartridge valve until washing liquid fills the wiper cleaning valve 3 Close the cartridge val...

Page 31: ...e 2 Waste ink tank reaches near full 1 If you select Continue the present operation is continued The warning message is displayed again during the next suction operation 2 If REPLACE is selected the p...

Page 32: ...Maintenance Open Mode is selectable while filling up aqueous pigmented ink Menu FUNCTION Maintenance Aqua Sol EXCHG Processing Sequence DISCHARGE WASH Initial Filling performs when starting up Solvent...

Page 33: ...2009 MIMAKI ENGINEERING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Operating Principle Ink System 1 Operating Principle 1 1 Basic Operation 1 2 Maintenance Function 1 3 Ink System 1 4 Print Cut...

Page 34: ...Remark 1 2 Rev 1 3 1 Configuration Ink Supply Path Diagrammatic Illustration When TPC is used put Bl on C and put Lbl on Lc below When filling 4 color ink set When filling 6 color ink set When filling...

Page 35: ...ating of cartridge LED status Updates the LED status depending on the status of ink supply and errors For details see 1 3 4 Cartridge LED Control 4 Open close supply valves Open close the ink supply v...

Page 36: ...ling valve closes when the damper ink chamber is filled The sealing valve reduces the ink path pressure that reaches the head meniscus during the carriage motion 4 Replacing ink cartridge The warning...

Page 37: ...to LOCAL mode Priority Ink system error Execution status when an error occurs 2 Description of the error CL filling Printing Head cleaning Pump cleaning 1 Initial filling is not executed X X X X Init...

Page 38: ...c Initial filling is not allowed but printing and cleaning are allowed 2 Cartridge ink end Displayed when use of a certain amount of ink is detected after the near end detection Neither printing none...

Page 39: ...uses two ink cartridges for 1 supply system 1 nozzle row and can mount 8 cartridges in total 1 supply cartridge is assigned to 1 supply system The cartridge with less amount of remaining ink is used...

Page 40: ...1 Expired cartridge 2 The cartridge having the smaller amount of remaining ink is selected 3 If there is no distinction at 2 the cartridge closer to the expiration date is selected 4 If there is no di...

Page 41: ...not allowed Ink near end error Conditions for changing the supply cartridge 1 Ink IC NON ORIGINAL INK WRONG INK IC Kind of INK Color of INK WRONG CARTRIDGE Expiration 2MONTH Switched Not switched Swit...

Page 42: ...rror LED Red Not lit The cartridge is normal Blinking An error has occurred Blinking signifies that one of the following errors has occurred Cartridge near end Cartridge ink end One month has passed s...

Page 43: ...change No change No change 3 Cartridge 1 Cartridge ink end Cartridge 2 is the control cartridge CLOSE OPEN CLOSE 4 Cartridge 2 Cartridge near end No change No change 5 Cartridge 1 Removed for replace...

Page 44: ...e amount of consumed ink Ink discharging during printing and flushing The amount of ink consumed by ink discharging is calculated by counting the number of ink shots CJV30 counts ink shots for each ro...

Page 45: ...0 Other colors 3 10 No Timing for updating Execution conditions 1 At pre capping operation Ink has been used for printing or flushing At capping chiefly after completion of printing 2 At completion of...

Page 46: ...e near end or cartridge ink end occurs during cleaning with higher priority and prevent the ink of the normal cartridge from being consumed When one cartridge is a normal one at the start of cleaning...

Page 47: ...med by drawing washing liquid from the washing liquid cartridge to the cap using the siphon principle It is performed periodically when power is turned on off System configuration The system configura...

Page 48: ...ll up solution 6 Ink filling Insert the ink cartridges into all the slots and start ink filling When filling the 4 color ink set 1 Fill ink up to the coupler Within the same supply system open the car...

Page 49: ...sible to press only ENTER key Get users to acknowledge the possibility of deteriorating image quality since the extended ink cartridge is in use LED blinks in green if the extended cartridge is in use...

Page 50: ...o Do you change an ink set from ADJUST HEAD WASH Select NO to Do you change an ink set from ADJUST HEAD WASH Select NO to Do you change an ink set from ADJUST HEAD WASH Select YES to Do you change an...

Page 51: ...you change an ink set from ADJUST HEAD WASH Select NO to Do you change an ink set from ADJUST HEAD WASH MS washing liquid set washing Step3 Replacing UIS coupling Replacing 8 color with 4 color Replac...

Page 52: ...2009 MIMAKI ENGINEERING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Operating Principle Print Cut 1 Operating Principle 1 1 Basic Operation 1 2 Maintenance Function 1 3 Ink System 1 4 Print Cut...

Page 53: ...2009 MIMAKI ENGINEERING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Electrical Parts Block Diagram 2 Electrical Parts 2 1 Block Diagram 2 2 Operating Description 2 3 Circuit Board Specifications...

Page 54: ...1 1 2 3 4 5 6 7 8 R 1 1 Maintenance Manual Electrical Parts Block Diagram Connection Diagram Inside the Main Body Model CJV30 TPC Issued 2008 08 04 Revised 2008 09 17 F W ver 1 20 Remark 1 1 Rev 2 1 1...

Page 55: ...LTD 2 1 1 P 2 2 1 1 Connection Diagram Inside the Main Body 1 2 3 4 5 6 7 8 R 1 1 Maintenance Manual Electrical Parts Block Diagram Block Diagram Model CJV30 TPC Issued 2008 08 04 Revised 2008 09 17...

Page 56: ...2 P 1 1 2 3 4 5 6 7 8 R 1 0 Maintenance Manual Electrical Parts Block Diagram Connection Diagram Outside the Main Body Model CJV30 TPC Issued 2008 08 04 Revised F W ver 1 00 Remark 1 0 Rev 2 1 2 Conne...

Page 57: ...2009 MIMAKI ENGINEERING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Electrical Parts Operating Description 2 Electrical Parts 2 1 Block Diagram 2 2 Operating Description 2 3 Circuit Board Specifications...

Page 58: ...B assy has FPGA PDC which takes charge of image processing and controls the SDRAM picture memory PRAM PRAM is mounted on PRAM PCB assy and the PRAM PCB assy has a capacity of 128 MB Of the data output...

Page 59: ...9 MIMAKI ENGINEERING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Electrical Parts Circuit Board Specifications 2 Electrical Parts 2 1 Block Diagram 2 2 Operating Description 2 3 Circuit Board Specificat...

Page 60: ...t and output of the power source Fuse rating Connector specification CN1 AC input connector Model number JST B2P3 VH LF SN CN2 AC HEAT input connector Model number JST B03P VL Media heater power input...

Page 61: ...EATER 18 HEAT2 2B HEATER 8 HEAT2 THA THERMAL 19 HEAT2 THB THERMAL 9 HEAT1 1A HEATER 20 HEAT1 1B HEATER 10 HEAT1 2A HEATER 21 HEAT1 2B HEATER 11 HEAT1 THA THERMAL 22 HEAT1 THB THERMAL Pin Terminal name...

Page 62: ...ough CPU and then by writing it in the flash memory When received data is read from I F the CPU writes the data in PRAM through PDC Then the data after being subjected to required processes by PDC CTR...

Page 63: ...or Relay PCB Assy CN16 28 X axis Motor Relay PCB Assy CN17 10 Regenerative Resistivity PCB Assy CN18 2 HDC Fan CN19 2 AUX AUX CN20 3 AUX CN21 7 Thermistor Media heater temperature detection CN22 4 Ser...

Page 64: ...ns PRAM PCB Assy Model CJV30 TPC Issued 2008 08 04 Revised F W ver 1 00 Remark 1 0 Rev 2 3 3 PRAM PCB Assy Outline Board name 128MB PRAM PCB Assy Is located on the main PCB assy inside the electrical...

Page 65: ...erative Resistivity PCB Assy Outline Board name Regenerative Resistivity PCB Assy Is located on the main PCB assy inside the electrical box Controls counter electromotive voltage by supplying the elec...

Page 66: ...B Assy Outline Board name Cutter Driver PCB Assy Is located on the main PCB assy inside the electrical box Controls I O for the pen head mark sensor and PR sensor List of connectors Test point CN No P...

Page 67: ...ody control I Os are connected to this PCB List of connectors CN No Pin Connected to Remarks CN1 40 Main PCB Assy CN2 20 AUX CN3 24 Keyboard CN4 4 Sleep Switch CN5 2 AUX CN6 4 Washing Cartridge ID Con...

Page 68: ...ED PCB assy cover sensor maintenance cover sensor etc are connected to it List of connectors CN No Pin Connected to Remarks CN1 28 Main PCB Assy CN2 20 LED PCB Assy CN3 30 Main PCB Assy CN4 4 Ink Cart...

Page 69: ...the encoder PCB assy head height sensor etc are connected to this PCB List of connectors Test point CN No Pin Connected to Remarks CN1 30 Main PCB Assy IO control CN2 50 Main PCB Assy Head control CN3...

Page 70: ...t slider FFC from cutter driver PCB assy is connected to this PCB to relay signals to pen head Connecting sensor mark sensor auto cutter blade etc are connected to this PCB List of connectors Test poi...

Page 71: ...W ver 1 00 Remark 1 0 Rev 2 3 10 Head Memory PCB Assy Outline Board name Head Memory PCB Assy Stores Head ID information Is provided together with the head s and does not operate independently List of...

Page 72: ...20 Remark 1 1 Rev 2 3 11 LED PCB Assy Outline Board name LED PCB Assy Is located at the front of the ink cartridge unit inside the left cover The FFC from the X axis relay PCB assy is connected to th...

Page 73: ...CJV30 TPC Issued 2008 08 04 Revised F W ver 1 00 Remark 1 0 Rev 2 3 12 Keyboard PCB Assy Outline Board name Keyboard PCB Assy Has LCD with 2 lines of 20 characters and key switches It is connected to...

Page 74: ...ssy Outline Board name Take up PCB SK Assy This PCB is connected to the station PCB assy via external connector which can be attached or removed by users It is used inside the take up motor unit as a...

Page 75: ...2009 MIMAKI ENGINEERING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Workflow Ink Related Parts 3 Workflow 3 1 Ink Related Parts 3 2 Cut Head Carriage 3 3 Driving Parts 3 4 Electrical Parts...

Page 76: ...y when replacing the S head 6 2 1 3 Removal of the head Remove the damper before removing the disused head 6 2 2 4 Mounting of the head Mount the new head which has been cleaned 6 2 3 5 Check of the h...

Page 77: ...apping Carry out CAPPING by using the key ADJUST CAPPING POS 3 mm to the right from the uppermost position of the cap slider AirPullPOS The point exactly where the head comes into contact with the cap...

Page 78: ...rtridge Disconnect the cables of corresponding cartridges from the connector to remove the cartridges 5 Mounting of the cartridge Mount the cartridge 6 Mounting of the joint Mount the joint which has...

Page 79: ...is set at 0 5 mm 6 4 6 4 3 7 4 Adjustment of wiper height Make adjustment so that while head height is set low wiper units are kept parallel and wiper is in contact with the tip of the nozzle by 1 5...

Page 80: ...2009 MIMAKI ENGINEERING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Workflow Cut Head Carriage 3 Workflow 3 1 Ink Related Parts 3 2 Cut Head Carriage 3 3 Driving Parts 3 4 Electrical Parts...

Page 81: ...inter Mount the LED pointer to the pen assy In installation pay attention to harness treatment 5 Mounting of the pen assy Mount the pen assy Adjustment 6 Adjustment of the pen stroke Adjust the pen st...

Page 82: ...e the direction of the hook of the baffle SP If its direction is changed the pen pressure and landing are also changed 6 3 1 3 Mounting of the auto cutter assy Mount the auto cutter assy Adjustment 4...

Page 83: ...nting of the pen assy and auto cutter assy Mount the auto cutter assy 6 3 1 Adjustment 6 Adjustment of the pen stroke Adjust so that the pen stroke is 3 0 3 mm as measured from the pen point 7 Adjustm...

Page 84: ...2009 MIMAKI ENGINEERING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Workflow Driving Parts 3 Workflow 3 1 Ink Related Parts 3 2 Cut Head Carriage 3 3 Driving Parts 3 4 Electrical Parts...

Page 85: ...tridge cover and left cover 6 1 1 X axis Motor 2 Removal of the X axis motor Remove the X axis motor 6 4 1 3 Mounting of the X axis motor Mount the X axis motor Adjustment 4 Adjustment of the motor cu...

Page 86: ...ver right cover and D BKT cover 6 1 1 Y axis Motor 2 Removal of the Y axis motor Remove the Y axis motor 6 4 2 3 Mounting of the Y axis motor Mount the Y axis motor Adjustment 4 Adjustment of the moto...

Page 87: ...on Description Ref Covers 1 Removal of covers etc Remove the CY cover F KB cover and right cover 6 1 1 Y Drive Belt 2 Removal of the Y drive belt Remove the Y drive belt 6 4 4 3 Mounting of the Y driv...

Page 88: ...the linear encoder scale Remove the linear encoder scale 6 4 5 3 Removal of the protective film Peel off the protective film from the encoder 4 Mounting of the linear encoder scale Mount the linear en...

Page 89: ...t the GR roller assy Check 4 Check on the surface of the platen When the clearance between the head and the platen is not stabilized and printed image is affected by that adjust the flatness of the pl...

Page 90: ...2009 MIMAKI ENGINEERING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Workflow Electrical Parts 3 Workflow 3 1 Ink Related Parts 3 2 Cut Head Carriage 3 3 Driving Parts 3 4 Electrical Parts...

Page 91: ...upload Before the printed circuit board is replaced upload its parameter to the PC Covers 2 Removal of covers etc Remove the electrical box cover 6 1 1 Main PCB Assy 3 Removal of the main PCB assy Re...

Page 92: ...2009 MIMAKI ENGINEERING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Adjustment Items Operation Matrix 4 Adjustment Items 4 1 Operation Matrix 4 2 Adjustment Function 4 3 Mechanical Adjustment...

Page 93: ...f the cutter landing Distance accuracy Right angle adjustment 4 2 8 Adjusting the location of mark sensor photo sensor 4 3 1 Adjusting the sensitivity of mark sensor photo sensor 4 2 11 Adjusting the...

Page 94: ...2009 MIMAKI ENGINEERING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Adjustment Items Adjustment Function 4 Adjustment Items 4 1 Operation Matrix 4 2 Adjustment Function 4 3 Mechanical Adjustment...

Page 95: ...of the head 4 Carry out the slant adjustment through the following procedures As shown in the diagram on the left patterns of columns a and columns b are printed alternately at a pitch width of appro...

Page 96: ...just the slant In the diagram on the left the columns b are aligned while the columns a are misaligned In this case move b columns slightly so that the degrees of scattering of a and b columns are equ...

Page 97: ...Initial setting HiSPEED Switches scan speed ENTER Finalizes To Next 3 Select a resolution to be used as a standard Selection item DRAFT 540dpi FINE 720dpi Switches Resolution ENTER Finalizes To Next...

Page 98: ...sed for drawing the pattern Adjust the pattern until the two lines overlap using the scope Adjusting value 50 0 to 50 0 dot unit 0 1 dot 6 Enter the adjustment value DROP POS HsLgDRFT ADJUST Y Bi FINE...

Page 99: ...stment pattern SetadjustvaluesofLandRtodefault 0 0mm Execute media width detection to draw an adjustment pattern Tothescreenforadjustment Withoutdrawing 3 Check the adjustment pattern 4 Enter the adju...

Page 100: ...ment pattern ENTER Executes drawing To the screen for adjustment Without drawing END Completes drawing and inputs compensation value 3 Check the adjustment pattern 4 Enter the compensation value Compe...

Page 101: ...m to the right from the uppermost point it has reached on the cap base Horizontally shifts the cap ENTER Finalizes To Next 3 Make adjustment so that the head is located exactly at the point where the...

Page 102: ...h a compensation value ID in 24 digits is written is attached on a head at the factory shipment Storing this ID in the Parameter of this machine makes print quality constant Manual input of the ID inf...

Page 103: ...the washing liquid cartridges into all the slots clean the inside of the tube and then carry out head vibration 5 Remove all the washing liquid cartridges and then discharge the liquid inside During...

Page 104: ...the next operation Head wash completed in this sequence Discharge of the maintenance washing liquid To the next operation 10 Remove the maintenance washing liquid cartridges and discharge the liquid i...

Page 105: ...ch the supplied pen to the cut head carriage 2 Press TOOL with CUT MODE Local to set to PEN 3 Select 500mm SQUARE from the operation menu 4 Plot a square pattern Compensation value is cleared Pattern...

Page 106: ...e again and measure the lengths If there is not enough space for the plotting on the media Step 6 is displayed and the plotting is not performed Pattern drawing To the compensation screen 9 Input the...

Page 107: ...T MODE Local to set to PEN 3 Select PEN PRESSURE from the operation menu 4 Input the value when the pen tip comes in close contact with the media and finalize the entry 0g adjustment Modifies the comp...

Page 108: ...the pen pressure 8 Check the pen pressure 10 350g at appropriate pressure levels before completing all the adjustments in 2 g steps Selects a pen pressure level END Completes PEN PRESSURE 60g 25 PEN...

Page 109: ...attern using the pen landing value selected based on the square patterns four radial patterns using the pen landing values one to four larger than the selected value and five radial patterns using the...

Page 110: ...terns and draw the pattern Generally the square at the next step Draws a square and straight line Draws a broken line FUNCTION Draws radial lines consecutively REMOTE Draws squares consecutively FEED...

Page 111: ...ting 10 Input the value corresponding to the radial pattern which meets the following criterion Criterion The middle one of the radial patterns whose lines are uniform in thickness Modifies the compen...

Page 112: ...repeatedly CLEANING FEED Selects 3 Register the input value ENTER Registers LANDING CUT DOWN LANDING 25 Basically the value of pen landing and cut landing can be the same An adjusted value of pen lan...

Page 113: ...Finalizes To the next compensation screen 4 Register an optimum value automatically displayed CJV30 will automatically select an optimum value Therefore wait until the display shows a fixed value and...

Page 114: ...g of the pattern by pressing ENTER If the pen tip is not in alignment with the sensor the plotter plots the adjustment pattern again 6 Check the compensation value ENTER Checks Perform this adjustment...

Page 115: ...the cutter and if it is not in the parking position move it to that position If it has been parked in that position already proceed to the next screen ENTER Cutter moves to the parking position 3 Hold...

Page 116: ...out the STOP ADJUST and adjust the current value so that the hunting noises at the X and Y axis motors are as mini mized as possible Motor changeover Modification of D A value ENTER Executes END Retur...

Page 117: ...Y MOVING ADJUT 140 0 Carriage out To check the hunting sound return to LOCAL mode by pressing END and operate a JOG key Hunting noise remains on rare occasions after adjust ment Follow procedures belo...

Page 118: ...ister correction values and complete the adjustment X correction value Y correction value Print pattern One side 1 inch long Drawing pattern with pen One side 1 2 inch long Drawing pattern with pen On...

Page 119: ...be input Because the serial number is input before shipment field entry is impossible Reenter the parameter only if it has been initialized Procedure 1 Select SERIAL No from the operation menu 2 Enter...

Page 120: ...unction Confirms and sets the dealer number 8 characters of alphabet and numeral 0 9 A Z can be input Procedure 1 Select DEALER No from the operation menu 2 Enter Confirm the dealer number Change the...

Page 121: ...m Operation Remarks 1 SETUP PARAMETER 1 Initialize the user operation setting value 2 Sets user No to 1 3 Initialize the language to be used 4 Initialize the user dot position compensation value 5 Set...

Page 122: ...ory To see the part replacement history select HISTORY in Step 2 and make the appropriate part displayed Switches the display of the parts In this machine the timing for replacement of parts is determ...

Page 123: ...2009 MIMAKI ENGINEERING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Adjustment Items Mechanical Adjustment 4 Adjustment Items 4 1 Operation Matrix 4 2 Adjustment Function 4 3 Mechanical Adjustment...

Page 124: ...tween the pen line film and the bottom surface of the T sensor cover 3 Check whether the right and left T sensor covers are fixed under the conditions that each of them is in close contact with the cl...

Page 125: ...3 Push down the cutter blade and adjust the back and forth loca tion of the unit so that the tip of the cutter blade is located in the middle of the groove Then tighten the loosened screws 4 Move the...

Page 126: ...Revised F W ver 1 00 Remark 1 0 Rev 4 3 3 Adjustment of the Station Height Outline Procedure 1 Loosen the two screws used for station base adjustment 2 Loosen the hexagon socket head screws and make a...

Page 127: ...of the Wiper Height Outline Procedure 1 Loosen the wiper height adjusting screws x2 and temporarily adjust the screws until the thickness gauge is 8mm 2 Loosen the screws x2 on the head cover front an...

Page 128: ...of the encoder PCB assy and fix it with screws 3 Checkthefollowingtwoitemswhenmovingtheprintheadcarriage manually from the right end to the left end on the main body The upper part of the linear encod...

Page 129: ...y positioning them face to face Adjustment procedure 1 Carry out centering so that the axes of roller holder are aligned by positioning the feeding side and the take up side face to face 2 Incasetheir...

Page 130: ...nt Positioning of the Wiper Drive Link Model CJV30 TPC Issued 2008 08 04 Revised F W ver 1 00 Remark 1 0 Rev 4 3 7 Positioning of the Wiper Drive Link Outline Procedure 1 After setting the clearance b...

Page 131: ...2009 MIMAKI ENGINEERING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Test Items Test Function 5 Test Items 5 1 Test Function 5 2 Other Test...

Page 132: ...8 16 32 540x900 5 10 20 40 5 10 20 40 540x1080 3 6 12 24 6 12 24 48 720x540 3 6 12 24 3 6 12 24 720x720 2 4 8 16 4 8 16 32 720x1080 3 6 12 24 6 12 24 48 720x1440 4 8 16 32 8 16 32 64 1440x1440 8 16 3...

Page 133: ...lution Passes 4 color Passes 6 color 6 color W 7 color 8 color 360x360 1 2 4 8 2 4 8 16 540x720 2 4 8 16 4 8 16 32 540x900 5 10 20 40 5 10 20 40 540x1080 3 6 12 24 6 12 24 48 720x540 3 6 12 24 3 6 12...

Page 134: ...ass No selection Resolution Passes 4 color Passes 6 color 6 color W 7 color 8 color 540x720 2 4 8 16 4 8 16 32 540x900 5 10 20 40 5 10 20 40 540x1080 3 6 12 24 6 12 24 48 720x540 3 6 12 24 3 6 12 24 7...

Page 135: ...unction ALL PATTERN Model CJV30 TPC Issued 2008 08 04 Revised F W ver 1 00 Remark 1 0 Rev 5 1 4 ALL PATTERN Function The following check patterns are drawn in the block Check pattern Reference page Sl...

Page 136: ...on Selects speed Set value 1 500 mm s unit 1 mm s Selection of item 2 4 2 Acceleration designation Selects acceleration Set value 0 01 2 00 G unit 0 01 G 3 Moving amount designation Selects moving amo...

Page 137: ...esignation Selects speed Set value 1 1500 mm s unit 1 mm s Selection of item 2 4 2 Acceleration designation Selects acceleration Set value 0 05 2 00 G unit 0 05 G 3 Moving amount designation Selects m...

Page 138: ...anical limit size Press ENTER to start Y axis motor setting 4 Y speed designation Selects speed Set value 1 1500 mm s unit 1 mm s Selection of item 4 6 ENTER Transits to the following step END Transit...

Page 139: ...tep Item Description Remarks 1 Driving speed designation Selects driving speed of the motor Set value 100 4000 pps unit 100 pps Selection of item 1 3 2 WAIT designation Designates operation interval S...

Page 140: ...ion direction Set value FORWARD REVERSE 3 Driving speed designation Selects driving speed Set value 100 4000pps unit 100pps 4 Carriage Motor state selection FUNCTION Carriage motor state at test selec...

Page 141: ...TPC Issued 2008 08 04 Revised F W ver 1 00 Remark 1 0 Rev 5 1 10 MOTOR TEST TAKE UP MOTOR Function Operation test of take up motor is executed Operation Procedures Step Item Description Remarks 1 Test...

Page 142: ...dia heater are executed Operation Procedures Step Item Description Remarks 1 Temperature setting Sets temperature of Pre Print and After Heater to control the heater Set value Celsius OFF 20 50 C unit...

Page 143: ...1 12 HEATER TEST SSR Function ON OFF test of heater is executed Operation Procedures Step Item Description Remarks 1 ON OFF setting Designates ON OFF of Pre Print and After Heater Temperature is not...

Page 144: ...nd Down at the set interval Number count is displayed during the execution LED POINTER Description Operation test of LED pointer Set value ON OFF HDC FAN Description Operation test of HDC fan Set valu...

Page 145: ...lay of head height sensor ON OFF 6 PR SENSOR Detects the position of the pinch roller ON OFF 7 CUT HEAD JOINT Checks the connection between the cut head carriage and connection unit ON OFF 8 Main PCB...

Page 146: ...ion of all optional devices is checked OFF is displayed when not connected and ON is displayed when the respective device is connected in the correct location List of options LCD display Options REEL...

Page 147: ...del CJV30 TPC Issued 2008 08 04 Revised F W ver 1 00 Remark 1 0 Rev 5 1 16 KEYBOARD LED Function ON OFF test of the keyboard LEDs is executed The LEDs are controlled according to the ON OFF designatio...

Page 148: ...n KEYBOARD TEST Model CJV30 TPC Issued 2008 08 04 Revised F W ver 1 00 Remark 1 0 Rev 5 1 17 KEYBOARD TEST Function Panel SW is tested When a panel SW is pressed name of the SW is displayed on LCD Whe...

Page 149: ...Items Test Function LCD TEST Model CJV30 TPC Issued 2008 08 04 Revised F W ver 1 00 Remark 1 0 Rev 5 1 18 LCD TEST Function Characters are displayed on LCD When the LCD Test is started scrolling of c...

Page 150: ...device are confirmed or set Past date time to be input is allowed max 8 hours back from present time Inputting of other date time becomes an error Machine setting R Same as the time setting Set value...

Page 151: ...t the writing data MAIN F ROM Hash check of F ROM In the checking confirm that long ward size SUM value from address 0 of F ROM is 0001f000H 2 that is counted as 1 and repeat the process until END is...

Page 152: ...ed distance 1 500 m unit 1 m During the feeding remaining of feed distance is displayed with unit of 10 mm END Aborts feeding ENTER Restarts feeding Cut jig function After the Skew check starts feed d...

Page 153: ...tion TEMP CHECK HEAD TEMP Model CJV30 TPC Issued 2008 08 04 Revised F W ver 1 00 Remark 1 0 Rev 5 1 22 TEMP CHECK HEAD TEMP Function Environment temperature of head is displayed A D value is also disp...

Page 154: ...intenance Manual Test Items Test Function TEMP CHECK NOZZLE TEMP Model CJV30 TPC Issued 2008 08 04 Revised F W ver 1 00 Remark 1 0 Rev 5 1 23 TEMP CHECK NOZZLE TEMP Function Nozzle temperature error c...

Page 155: ...CHECK HEAT SINK TEMP Model CJV30 TPC Issued 2008 08 04 Revised F W ver 1 00 Remark 1 0 Rev 5 1 24 TEMP CHECK HEAT SINK TEMP Function Temperature of HDC board heat sink is displayed A D value is also...

Page 156: ...nce Manual Test Items Test Function TEMP CHECK SLIDER TEMP Model CJV30 TPC Issued 2008 08 04 Revised F W ver 1 00 Remark 1 0 Rev 5 1 25 TEMP CHECK SLIDER TEMP Function Temperature read from the thermi...

Page 157: ...linear encoder value and Y axis motor encoder value If an error arises during the operation discontinue the test Moving distance 100 mm Maximum actual operation limit unit 100 mm LCD display is as fo...

Page 158: ...D SENSOR Model CJV30 TPC Issued 2008 08 04 Revised F W ver 1 00 Remark 1 0 Rev 5 1 27 INK CARTRIDGE PACK END SENSOR Function The state of cartridge exist non exist sensor and end sensor is displayed A...

Page 159: ...ual Test Items Test Function INK CARTRIDGE CARTRIDGE VALVE Model CJV30 TPC Issued 2008 08 04 Revised F W ver 1 00 Remark 1 0 Rev 5 1 28 INK CARTRIDGE CARTRIDGE VALVE Function Open close of cartridge v...

Page 160: ...l Test Items Test Function INK CARTRIDGE INK IC CHECK Model CJV30 TPC Issued 2008 08 04 Revised F W ver 1 00 Remark 1 0 Rev 5 1 29 INK CARTRIDGE INK IC CHECK Function Ink cartridge IC is checked IC ch...

Page 161: ...Manual Test Items Test Function INK CARTRIDGE CARTRIDGE LED Model CJV30 TPC Issued 2008 08 04 Revised 2008 09 17 F W ver 1 20 Remark 1 1 Rev 5 1 30 INK CARTRIDGE CARTRIDGE LED Function On Off of cartr...

Page 162: ...s Test Function WASH CARTRIDGE PACK END SENSOR Model CJV30 TPC Issued 2008 08 04 Revised F W ver 1 00 Remark 1 0 Rev 5 1 31 WASH CARTRIDGE PACK END SENSOR Function The state of cartridge exist non exi...

Page 163: ...4 5 6 7 8 R 1 0 Maintenance Manual Test Items Test Function WASH CARTRIDGE CARTRIDGE VALVE Model CJV30 TPC Issued 2008 08 04 Revised F W ver 1 00 Remark 1 0 Rev 5 1 32 WASH CARTRIDGE CARTRIDGE VALVE F...

Page 164: ...al Test Items Test Function WASH CARTRIDGE IC CHECK Model CJV30 TPC Issued 2008 08 04 Revised F W ver 1 00 Remark 1 0 Rev 5 1 33 WASH CARTRIDGE IC CHECK Function Maintenance washing liquid cartridge I...

Page 165: ...Description Remarks 1 Test start The connection release operation of the cutter head or the print head is repeated according to the connection unit that moves right and left In this case ON OFF operat...

Page 166: ...o Item Description Remarks 1 Test start ENTER Starting the PINCH ROLLER test 2 Selecting the clamping pressure and the order of changeover Example of panel display L 0 L M L H Selects the order of cla...

Page 167: ...1 00 Remark 1 1 Rev 5 1 36 CUT PATTERN TEST Function Plots the test patterns for plotting evaluation The size of the plots is automatically adjusted to the size of the media that is set Tests repeatab...

Page 168: ...T PATTERN 2m Model CJV30 TPC Issued 2008 08 04 Revised F W ver 1 00 Remark 1 0 Rev 5 1 37 CUT PATTERN 2m Function Cut a test pattern 2m 10m and check for slippage skew etc which can occur when a long...

Page 169: ...PATTERN 10m Model CJV30 TPC Issued 2008 08 04 Revised F W ver 1 00 Remark 1 0 Rev 5 1 38 CUT PATTERN 10m Function Cut a test pattern 10 m and check for slippage skew etc which can occur when a long s...

Page 170: ...3 4 5 6 7 8 R 1 0 Maintenance Manual Test Items Test Function CUT PATTERN QUALITY Model CJV30 TPC Issued 2008 08 04 Revised F W ver 1 00 Remark 1 0 Rev 5 1 39 CUT PATTERN QUALITY Function Draws patter...

Page 171: ...ance Manual Test Items Test Function CUT PATTERN SQUARE Model CJV30 TPC Issued 2008 08 04 Revised F W ver 1 00 Remark 1 0 Rev 5 1 40 CUT PATTERN SQUARE Function Checks the cut quality The size and num...

Page 172: ...2009 MIMAKI ENGINEERING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Test Items Other Test 5 Test Items 5 1 Test Function 5 2 Other Test...

Page 173: ...to 18K ohms After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking when repla...

Page 174: ...the resistance by getting the positive terminal touch to TP6 to 13 Measured value of each test pin should be more than 10M ohms After turning off the sub and main power switches in order unplug the po...

Page 175: ...asure the resistance on both ends of F13 fuse to check the blown fuse Measured value of the fuse should be less than 5 ohms After turning off the sub and main power switches in order unplug the power...

Page 176: ...the resistance by getting the positive terminal touch to 5 7 pin of CN3 Measured value of each test pin should be more than 5K ohms After turning off the sub and main power switches in order unplug th...

Page 177: ...cause of high power voltage applied the high pressure part of the power supply PCB assy Take care to avoid contact with it M Y K C C K Y M M Lc Y M C K C Lm M Y Lc W C K Lm W Signal Test pin on the in...

Page 178: ...uction of HDC FFC COM line as the figure on the left Main PCB Ink Slider PCB Tester 1 6 HDC FFC The resistance undergoes a little bit change with the probe location or temperature Maintenance Manual T...

Page 179: ...Lc Y M C K C Lm M Y Lc W C K Lm W Signal IC pin on the ink slider PCB IC pin on the main PCB Normal conduction Nozzle line SID1 U8 10 U46 2 Less than 22ohms A SID1 U8 9 U46 3 Less than 22ohms SID2 U8...

Page 180: ...eft 2 See the figure on the left for the IC pin number The mark side is the start of the number Main PCB Ink Slider PCB Tester 1 6 HDC FFC The resistance undergoes a little bit change with the probe l...

Page 181: ...NEERING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Disassembly and Reassembly Covers 6 Disassembly and Reassembly 6 1 Covers 6 2 Ink related Parts 6 3 Cut Head Carriage 6 4 Drive System 6 5 Electrical...

Page 182: ...vers Cover Layout Model CJV30 TPC Issued 2008 08 04 Revised F W ver 1 00 Remark 1 0 Rev 6 1 1 Cover Layout Printer Front CY Cover F Maintenance Cover L Right Cover KB Cover C Station Cover 2 Station C...

Page 183: ...he screw CY cover R Cartridge Cover Wiring Cover PC Cartridge Cover Power Box Cover Left Cover Platen Cover R Good example Bad examPle The washer of the screw is outside of the cover The washer of the...

Page 184: ...G CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Disassembly and Reassembly Ink related Parts 6 Disassembly and Reassembly 6 1 Covers 6 2 Ink related Parts 6 3 Cut Head Carriage 6 4 Drive System 6 5 Electr...

Page 185: ...hing liquid exclusively used when replacing the S head M005026 3 Fit S damper assy again with syringe 4 Insert it into Damper Connector on Head 5 Slowly pour the washing liquid Pour 3 to 4 CD of the M...

Page 186: ...carriage onto the platen to make your work easy 3 Loosen the screws at two locations on the right and left to remove the P cover BKT 4 Remove damper lock SPs Near side Rotate right and left edges tow...

Page 187: ...from the IH47V 2 G head unit assy 10 Remove head unit holder B and then the FFC and the head memory cable from the connector AD Locking Lever Head Lock Screw AD Locking Spacer AD pusher IH47V 2 G Head...

Page 188: ...on the near side towards you and tilt adjusting jig and mount the unit assy on the slider 4 Hold the head FFC assy and the head memory cable and cable with a clamp Head Unit Holder B Head FFC Assy Ac...

Page 189: ...y and head memory cable assy to the ink slider PCB assy AD Locking Lever Head Lock Screw AD Locking Spacer Tighten the AD locking lever to a certain degree and go it down for locking At this time if t...

Page 190: ...res 1 Remove the station cover U 2 Remove the pump tube connected to the cap head 3 Remove the pump motor assy connector and then stepping motor assy together with the pump assy 4 Remove the stepping...

Page 191: ...00 Remark 1 0 Rev 6 2 5 Pump Assy Work procedures 1 Remove the station cover U 2 Remove the pump tube connected to the CP coupler 3 Remove the pump assy from the pump BKT 4 Reverse the disassembly pr...

Page 192: ...head unit over the platen 3 Remove the following covers Station Cover U Wiring Cover 4 Remove the W ink guard 5 Remove two tubes from the CP coupler 6 Remove the screws and then remove the cap assy wh...

Page 193: ...the printer 2 Manually move the head unit over the platen 3 Remove the following covers Station Cover U Wiring Cover 4 While pushing down the cap head assy slide it to the left and remove it from cap...

Page 194: ...A and then the link 4 Removes screws to take off the cartridge solenoid BKT A together with the solenoid 5 Remove the valve N 3 M6 assy and loosen the joint screws to remove the tube 6 Reverse the dis...

Page 195: ...ree ways of setting up the ink supply channel are possible in this machine Four colors are set at factory shipment but it is possible to change to other colors by coupler opening and closing Following...

Page 196: ...crews Leave a space of around 0 5 mm between the coupler and screw Use protection glasses and gloves during works Depending on the working condition ink may reach your eyes or your skin may be roughed...

Page 197: ...G CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Disassembly and Reassembly Cut Head Carriage 6 Disassembly and Reassembly 6 1 Covers 6 2 Ink related Parts 6 3 Cut Head Carriage 6 4 Drive System 6 5 Electr...

Page 198: ...F 2 Move the cutting carriage on the platen 3 Remove the S guide and then the auto cutter assy 4 Remove screws from the rear and the front of the printer to take off the pen assy 5 Remove the connecto...

Page 199: ...llowing covers CY Cover F Head Cover 2 Move the cutting carriage on the platen 3 Remove the S guide and then the auto cutter assy 4 Reverse the disassembly procedure for reassembly Be sure to turn off...

Page 200: ...LED Pointer 2 Remove the connector CN3 of the mark sensor assy from the cutter slider PCB assy 3 Remove the mark sensor assy together with the T sensor BKT from the rear of the printer 4 Remove the T...

Page 201: ...RING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Disassembly and Reassembly Drive System 6 Disassembly and Reassembly 6 1 Covers 6 2 Ink related Parts 6 3 Cut Head Carriage 6 4 Drive System 6 5 Electric...

Page 202: ...procedures 1 Remove the following covers Maintenance Cover L Cartridge cover Left cover 2 Remove the X pulley cover 3 Remove the screws that fix the XM BKT 4 Disconnect the X axis motor connector 5 Re...

Page 203: ...y Servo Motor Assy X XM BKT After mounting the motor if the hunting sound is heard when the motor drives make adjustments making reference to the following Adjusting the X axis motor current The belt...

Page 204: ...1 0 Rev 6 4 2 Y axis Motor Work procedures 1 Remove the following covers C Y Cover F KB Cover Right Cover 2 Remove the KB BKT screws disconnect the connector and then remove the keyboard assy 3 Manua...

Page 205: ...sembly procedure for reassembly Loosen YM Top Plate YM Stud 33 Y axis motor total assy 33 Good Example Bad Example Slanting Horizontal in the middle Bad Example Good Example Shifted lower Horizontal b...

Page 206: ...Work procedures 1 Remove the following covers C Y Cover F KB Cover CY T Cover Right Cover Maintenance Cover L Cartridge Cover Left Cover 2 Remove the KB BKT screws disconnect the connector and then r...

Page 207: ...e top of the Y drive pulley 7 Remove the traction head assy screws and separate them from the belt holder 8 Slide out the connection point of the Y drive belt and remove either the left or right belt...

Page 208: ...Loosen O ring Y Drive Pulley Assy Take care not to lose the O ring Good Example Bad Example Slanting Horizontal in the middle Bad Example Good Example Shifted lower Horizontal but upper Mount the Y ax...

Page 209: ...following covers C Y Cover F CY T Cover Maintenance Cover L Cartridge Cover Left Cover 2 Remove the traction head assy screws and separate them from the belt holder 3 Loosen the screws from the Y SP...

Page 210: ...ar side of the slider 9 Align the belt holder 1 and the teeth on the left and right belt ends and attach the belt holder S while engaging the teeth Then tighten the screw 10 Connect the left and right...

Page 211: ...and detach the linear encoder scale 4 Remove the screw from the left end of the linear encoder scale and detach the linear encoder scale together with the springs 5 Remove the scale hook and scale ho...

Page 212: ...with the scale base L through a spring and mount the linear encoder scale on the scale base R while peeling off the protection film 9 Reverse the disassembly procedure for the subsequent reassemblies...

Page 213: ...Rev 6 4 6 Wiper Unit Work procedures 1 Remove the following covers Station Cover U C Station Cover 2 2 Remove the screws and remove the wiper assy from the base 3 Release the clamp under the station a...

Page 214: ...only the motor remove the wiper drive link and the screws to detach the motor 6 Reverse the disassembly procedure for reassembly Wiper Drive Link R 1 0 Maintenance Manual Disassembly and Reassembly Dr...

Page 215: ...d then remove the platen cover R and platen C30 3 Loosen all PF coupling set screws 4 Remove all GR roller 30 set screws from the lower part of the spike shaft After turning off the sub and main power...

Page 216: ...er Assy BR Holder 30 Press against Front of the printer Press against Tighten the screws in order from left For installation tighten the screws in order starting with the leftmost one while pushing th...

Page 217: ...motor BKT S Si from the Roll base 2 BR 4 Loosen the fixing screws that connect the motor shaft and M gear shaft S Si and then remove the M gear BKT S Si 5 Remove the brushless motor SK 6 Reverse the...

Page 218: ...04 Revised F W ver 1 00 Remark 1 0 Rev 6 4 9 C Connecting Hook Work procedures 1 Move the cut head carriage on the platen 2 Remove the spring and E ring to take off the C connecting hook Be sure to tu...

Page 219: ...rk procedures 1 Remove the following covers CY Cover F Station Cover U C Station Cover 2 KB Cover 2 Remove P head lock solenoid assy from the CP station base 3 Remove the spring and E ring to take off...

Page 220: ...the cam holder from the rear of the printer and clamp assy 4 Reverse the disassembly procedure for reassembly Be sure to turn off the main circuit breaker to prevent unexpected movements of the print...

Page 221: ...NG CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Disassembly and Reassembly Electrical Parts 6 Disassembly and Reassembly 6 1 Covers 6 2 Ink related Parts 6 3 Cut Head Carriage 6 4 Drive System 6 5 Electr...

Page 222: ...r reassembly After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking when repla...

Page 223: ...es 1 Turn off the main power supply and remove the power plug from the main body 2 Remove the electrical box cover 3 Disconnect all connectors on PCB If it is impossible to upload the parameters note...

Page 224: ...following PCB from the removed main PCB assy PRAM PCB Assy Cutter Driver PCB Assy 7 Reverse the disassembly procedure for reassembly Regenerative Resistance PCB Assy Main PCB Assy Screw PRAM PCB Assy...

Page 225: ...ssembly After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking when replace th...

Page 226: ...he cables 4 Reverse the disassembly procedure for reassembly After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer...

Page 227: ...er turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking when replace the Electrica...

Page 228: ...mbly procedure for reassembly After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge ch...

Page 229: ...nnect the connector 4 Reverse the disassembly procedure for reassembly After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the...

Page 230: ...fter turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking when replace the Electri...

Page 231: ...ve the X axis motor relay PCB assy 4 Reverse the disassembly procedure for reassembly Screw X axis Motor Relay PCB Assy R 1 0 Maintenance Manual Disassembly and Reassembly Electrical Parts X axis Moto...

Page 232: ...t all cables from PCB After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking w...

Page 233: ...6 7 8 3 Remove the ink slider PCB assy 4 Reverse the disassembly procedure for reassembly Ink Slider PCB Assy R 1 0 Maintenance Manual Disassembly and Reassembly Electrical Parts Ink Slider PCB Assy...

Page 234: ...nctions mistakenly during the operation Moreover the PCB may be damaged in case electric charge still remains inside After turning off the sub and main power switches in order unplug the power code Ch...

Page 235: ...hook and then remove cutter slider PCB assy 4 Reverse the disassembly procedure for reassembly Cutter Slider PCB Assy Screw Releasing of the hook R 1 0 Maintenance Manual Disassembly and Reassembly E...

Page 236: ...turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking when replace the Electrical P...

Page 237: ...3 Remove the keyboard PCB assy 4 Reverse the disassembly procedure for reassembly KB Panel Keyboard PCB Assy Key Top R 1 0 Maintenance Manual Disassembly and Reassembly Electrical Parts Keyboard PCB A...

Page 238: ...s you and remove them Rear side Rotate right and left edges to the rear and remove them After turning off the sub and main power switches in order unplug the power code Check if no electric charge is...

Page 239: ...assy together with L sensor BKT and then release the connector 5 Remove the encoder PCB assy 6 Reverse the disassembly procedure for reassembly L Sensor BKT Releasing connector Encoder PCB Assy L Sen...

Page 240: ...en cover R platen C30 and platen F 3 Remove the FAN duct V1 by lifting it obliquely After turning off the sub and main power switches in order unplug the power code Check if no electric charge is rema...

Page 241: ...het or stubby screwdriver dis connect the connector and remove the adsorption fan assy 5 Reverse the disassembly procedure for reassembly Adsorption Fan Assy R 1 0 Maintenance Manual Disassembly and R...

Page 242: ...dure for reassembly After turning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking whe...

Page 243: ...main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking when replace the Electrical Parts It is very dangerou...

Page 244: ...off the ID contact PCB assy together with ID PCB holder 6 Remove the ID contact PCB assy 7 Reverse the disassembly procedure for reassembly Cartridge Guide ID Contact PCB Assy Loosen ID Contact PCB A...

Page 245: ...urning off the sub and main power switches in order unplug the power code Check if no electric charge is remaining in the PCB Refer to the 4 5 2 Electric charge checking when replace the Electrical Pa...

Page 246: ...he detector assy I C Y from the cartridge guide 4 Reverse the disassembly procedure for reassembly Near End Sensor Exist non exist Sensor R 1 0 Maintenance Manual Disassembly and Reassembly Electrical...

Page 247: ...the Electrical Parts 3 Remove the fuse from socket using longnose plier Precaustion Make sure to follow the flow at 7 2 3 Electrical Troubleshooting first and then replace the fuse After turning off t...

Page 248: ...fuse to the socket using longnose plier Check if the fuse is set in proper position of the socket while visual checking and touching with fin gures R 1 0 Maintenance Manual Disassembly and Reassembly...

Page 249: ...EERING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Disassembly and Reassembly Sensors 6 Disassembly and Reassembly 6 1 Covers 6 2 Ink related Parts 6 3 Cut Head Carriage 6 4 Drive System 6 5 Electrical...

Page 250: ...V30 TPC Issued 2008 08 04 Revised 2008 09 17 F W ver 1 20 Remark 1 1 Rev 6 6 1 Sensor Layout Detector Assy I C Y x8 LED Pointer Cartridge Near End Sensor x8 Paper Sensor Y origin Sensor Wiper Origin S...

Page 251: ...ING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Troubleshooting Details on Errors and Malfunctions 7 Troubleshooting 7 1 Details on Errors and Malfunctions 7 2 Detailed Methods of Coping with the Malfun...

Page 252: ...ified by executing appropriate functions or using test functions Problems concerning the connection to the host computer Hardware Broken wire or faulty contact of cables Software Transmission by impro...

Page 253: ...e whether the trouble lies on the host computer side or on the printer side Has any of the interface conditions printer model setting command communication conditions etc been changed Does the trouble...

Page 254: ...f it has damaged 1 Replace the head FFC and the HDC FFC cable 2 Replace the head 3 Replace the ink slider PCB assy See 6 5 9 4 Replace the main PCB assy See 3 4 1 ERROR 07 VOLTAGE An error was detecte...

Page 255: ...occurred between the host PC and the printer ERROR 25 USB DATA USB2 0 interface occurred between the host PC and the printer 30 ERROR 30 OPERATION ERROR Improper operations were performed on the oper...

Page 256: ...ing of the mark Since the media may be floated by the use of the media holder carry out the mark detection with out using it 37C ERROR 37 C MARK ORIGIN As a result of the mark detection the origin was...

Page 257: ...stomer use 1 Make sure that PRAM PCB assy is connected properly 2 Replace the PRAM PCB assy See 6 5 3 3 Replace the main PCB assy See 3 4 1 74 E74 TRANS DATA Received data is not Version Up file This...

Page 258: ...the pinch roller in the proper place 200 ERROR 200 HEAD MEMORY An error occurred in head unit memory Turn off the main power and turn it on a little later If the error occurs again carry out the follo...

Page 259: ...ter is disconnected This error is never displayed when no head warm heater is installed Turn off the main power and turn it on a little later If the error occurs again carry out the followings 1 Repla...

Page 260: ...PRT AFT THERM C C The thermistor of a media heater is defec tive This example shows that the thermistor of preheater is defective 1 Check that the media heater functions properly with TEST HEATER TEST...

Page 261: ...eived contains the origin updating command The cutting of two or more sheets is not allowed To have the machine cut two or more sheets change the set ting on the host computer beforehand 27 DIVISION 5...

Page 262: ...on The specified expiration date of an ink cartridge has passed Make sure if the month of machine is correct on MACHINE SETUP2 TIME SET if the Warning is displayed within expiry month described on car...

Page 263: ...the troubles where no Error nor Warning messages displays Trouble list No Phenomenon Contents or Causes Solution 1 The machine generates strange noise while operating 1 Y belt noise 7 2 1 2 X or Y mo...

Page 264: ...LTD 1 2 3 4 5 6 7 8 Maintenance Manual Troubleshooting Detailed Methods of Coping with the Malfunctions 7 Troubleshooting 7 1 Details on Errors and Malfunctions 7 2 Detailed Methods of Coping with the...

Page 265: ...ctive for Y belt damage Point to be checked 1 Check the Y T Pulley Assy Y Tension Pulley condition Perform FUNCTION TEST MOTOR TEST Y SERVO MOTOR and check there is no deformation on the swaging flang...

Page 266: ...At work make sure not to attach fingerprints or oil or grease to the linear encoder scale and take a great care not to break or scratch it If dirt is attached clean it with mild detergent In case of u...

Page 267: ...d Example Bad Example Greased too much Spread or wipe off the extra grease Belt edge upper face Belt edge lower face Spread a thin layer of the grease on the whole spread able area of the white belt e...

Page 268: ...aten as the following procedures Tools Niftron tape Model No 973UL S 0 13mm x 10mm x 10m company NITTO DENKO Scissors Ethanol alcohol or diluted mild detergent to remove dirt and oil Paper towel to re...

Page 269: ...the 5 mm right from the media retainer placed on the left end 5 To tape the Niftron tape on the right edge of the platen move the right media retainer to the right end 6 Tape the Niftron tape and then...

Page 270: ...ide Also there is a possibility of electric shock because of high power voltage applied the high pressure part of the power supply PCB assy Take care to avoid contact with it Cause of head PCB damage...

Page 271: ...der part to remove the media Please advice to the customers that discharge by touching the metal part of the machine other than slider before touching the slider or head and remove the media gently wi...

Page 272: ...5 2 1 NG OK NG OK A Check damage of Print head See5 2 2 Check damage of Main PCB ASSY See5 2 3 Check damage of Ink Slider PCB See5 2 4 Replace Head and Head FFC Return to A Replace Main PCB or F13 fus...

Page 273: ...g order 1 ICU Cover 30 2 Maintenance Cover L30 3 Left Cover 30 4 C Y T Cover 2 Move the head in full width from the right left to the left right manually Check the Y belt condition on the Y T pulley W...

Page 274: ...elt tension and attach the removed covers Gap Attach the shim to touch both the rear and the front side of the Y bar Attach the adhesive face of the shim to the upper side of the Y T pulley BKT ASSY D...

Page 275: ...d wait a while to reboot the machine 2 Operate TEST TEST HEATER TEST to check if media heater is working normally 3 When BREAK displayed follow the directions below to find out trouble point Working p...

Page 276: ...back side of PCB as shown in the picture on the left Make sure to have resistance value is 5 or less Replace the PCB if resistance value is more than 5 6 Check F5 in a same way as F4 to check the resi...

Page 277: ...PCB and CN5 of the main PCB Following diagram shows measurement place and value Working procedure Checking of Main PCB 1 If all procedures did not work to solve the problem of tempera ture rising it...

Page 278: ...AKI ENGINEERING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Troubleshooting Checksheet 7 Troubleshooting 7 1 Details on Errors and Malfunctions 7 2 Detailed Methods of Coping with the Malfunctions 7 3 C...

Page 279: ...vable parts JV33 130BS 160BS Firmware Version 3 00 or later Main PCB revision label E105454 1 Pb F or E105998 A Pb F A to G JV33 260 TS3 2600 Firmware Version 4 00 or later JV33 260BS Firmware Version...

Page 280: ...rinting Error code Message Occurred Timing Frequency ERROR 07 HEAD VOLTAGE ERROR 50 MEDIA DETECT MEDIA SET POSITION ERROR 200 HEAD MEMORY ERROR 202 DEVICE CONSTRUCTION ERROR 205 47V HEAD VOLTAGE ERROR...

Page 281: ...2009 MIMAKI ENGINEERING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Operation Flow Basic Operation 8 Operation Flow 8 1 Basic Operation 8 2 Print Mode 8 3 Cut Mode 8 4 Common Setting 8 5 Service Mode...

Page 282: ...ode is open F W UPDATING TRANSMIT START F W UPDATING RECEIVE F W UPDATING DOWNLOADING F W UPDATING MECA LOAD v Firmware update function Ready for ROM data reception ROM data being received ROM data be...

Page 283: ...KK Remove InkCartridges 12345678 DISCHARGE 00 00 Set all fill cart 12345678 FILLING UP 00 00 Remove Cartridges 12345678 DISCHARGE 00 00 SS3 4Color MMCCYYKK END Quit Changes the selection ENTER To the...

Page 284: ...Media Detection Lever down LOCAL 01 PINCH ROLLER PINCH ROLLER No 6to1 PRINT MMMMMMM CUT H_____H MEDIA SELECT ROLL LEAF DETECTING MEDIA NOW PLEASE WAIT MEDIA Y 1000 X Input of MediaLength MEDIA LENGTH...

Page 285: ...2009 MIMAKI ENGINEERING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Operation Flow Print Mode 8 Operation Flow 8 1 Basic Operation 8 2 Print Mode 8 3 Cut Mode 8 4 Common Setting 8 5 Service Mode...

Page 286: ...ATA CLEAR ENT DATA CLEAR DATA CLEAR USER TYPE CHANGE TYPE 1 2 ent USER TYPE TOOL 1 to 4 TEMPERATURE CONTROL PLEASE WAIT PRE PRT AFT 35C 35C 35C REMOTE Displayed alternately REMOTE 1 01 0 00m Target te...

Page 287: ...K MMCCYYKK REMAIN 99999999 ENTER PRE PRT AFT 35 C 35 C 35 C 35 C 35 C 35 C OFF OFF OFF HEATER CUTTER REMOTE 1 540x1080 NEAR END MCYK Displayed alternately when NEAR END is detected FEED COMPENSATION S...

Page 288: ...bsequently the input screens to pattern 8 are displayed 1 HEATER SET TEMP ent PRE PRT AFT 35 C 40 C 50 C 1 HEATER ent 1 HEATER SET TIME ent STANDBY OFF TIME 10min NONE 20 to 50 C Unit C or F NONE 0 to...

Page 289: ...Y DRYING TIME HOST PANEL 1 PRIORITY AUTO CUT HOST PANEL 1 PRIORITY PRE FEED HOST PANEL 1 PRIORITY COLOR PATTERN HOST PANEL 1 PRIORITY FEED SPD LEVEL HOST PANEL 1 AUTO CLEANING SETUP OFF 1 AUTO CLEANIN...

Page 290: ...OLOR PATTERN HOST PANEL 1 PRIORITY FEED SPD LEVEL HOST PANEL 1 PRIORITY REFRESH HOST PANEL 1 PRIORITY VACUUM HOST PANEL 1 SETUP RESET RESET ent 1 SETUP RESET ent Initial operation only for the type cu...

Page 291: ...ME 1min To LOCAL mode after a lapse of preset time ST MAINTENANCE PUMP TUBE WASH ent ST MAINTENANCE COMPLETED ent To LOCAL mode after completion of initial operation FUNCTION ST MAINTENANCE COSTODY WA...

Page 292: ...SETUP PUMP TUBE WASH ent ROUTINE SETUP WASH INTERVAL 4h FUNCTION WashLiquid UN FILL ROUTINE SETUP CLEANING ent ROUTINE SETUP CLEAN INTERVAL 4h FUNCTION ROUTINE SETUP CLEAN TYPE NORMAL FUNCTION 1 to 6...

Page 293: ...CARTRIDGE _W_W____ LV 3 FILLING UP 00 30 LV 3 CLEANING 02 00 WHITE MAINTE SELECT LEVEL1 SHAKE WHITE INK CARTRIDGES ent MAINTENANCE WHITE MAINTE ent LV 1 NOZZLE WASH 03 00 FUNCTION WHITE MAINTE SELECT...

Page 294: ...CTION OFF 10 to 240min CONTINUE ON FUNCTION FUNCTION DRYNESS FEED SETUP OFF MACHINE SETUP DRYNESS FEED ent ON STAMP SETUP STAMP OFF MACHINE SETUP STAMP SETUP ent ON FUNCTION WasteInkWarning SETUP ON M...

Page 295: ...2009 MIMAKI ENGINEERING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Operation Flow Cut Mode 8 Operation Flow 8 1 Basic Operation 8 2 Print Mode 8 3 Cut Mode 8 4 Common Setting 8 5 Service Mode...

Page 296: ...NTROL PLEASE WAIT PRE PRT AFT 35 C 35 C 35 C REMOTE Displayed alternately REMOTE C 01 CUT1 30 60 0 30 Target temperature reached ENTER Not displayed when target temperature has been reached SS21INK MM...

Page 297: ...MOTE 1 01 0 00m REMOTE C 01 ENTER REMOTE REMOTE C 01 CUT1 30 60 0 30 Changes speed LOCAL C 01 CUT1 30 60 0 30 LOCAL C 01 CUT1 30 60 0 30 R 1 0 Maintenance Manual Operation Flow Cut Mode LOCAL REMOTE M...

Page 298: ...0 0 40 0 to 40 0 CUT1 MARK DETECT FORM TYPE1 TYPE2 CUT1 MARK DETECT COPIES Y 1 CUT1 MARK DETECT COPIES X 1 0 to 9999 0 to 9999 ON To the next screen CUT1 CUT MODE SETUP STD CUT1 CUT MODE ent FAST FINE...

Page 299: ...selected ON To the next screen FUNCTION CUT1 VACUUM SETUP STRONG CUT1 VACUUM ent OFF WEAK LittleWEAK STANDARD COPY ent CUT1 CUT2 Start of copying FUNCTION HALF HALF CUT SETUP OFF HALF HALF CUT ent ON...

Page 300: ...CUT LOGO 100 MAINTENANCE SAMPLE CUT ent SAMPLE CUT CUT START ent 1 to 999 CUT When CUT is selected next screen will be skipped FUNCTION MEDIA CUT INTERVAL 500mm MEDIA CUT FRONT CUT OFF 30mm MAINTENANC...

Page 301: ...2009 MIMAKI ENGINEERING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Operation Flow Common Setting 8 Operation Flow 8 1 Basic Operation 8 2 Print Mode 8 3 Cut Mode 8 4 Common Setting 8 5 Service Mode...

Page 302: ...SET ent ON FUNCTION TIME SET 2007 10 05 21 36 00 TIME SET DoYou change it ent 2008 10 04 21 36 2007 10 05 21 36 00 FUNCTION TEMP LENGTH C mm COMMON SETUP UNIT SETUP ent F inch FUNCTION MACHINE NAME CJ...

Page 303: ...579 135 H1A Mdot 123 456 789 Ldot 13 579 135 Displayed the same way for nozzles A to H FUNCTION REPLACE COUNTER LENGTH 0m FUNCTION REPLACE COUNTER AREA 0m2 FUNCTION FUNCTION CJV30 160 V1 00 MRL III V...

Page 304: ...2009 MIMAKI ENGINEERING CO LTD 1 2 3 4 5 6 7 8 Maintenance Manual Operation Flow Service Mode 8 Operation Flow 8 1 Basic Operation 8 2 Print Mode 8 3 Cut Mode 8 4 Common Setting 8 5 Service Mode...

Page 305: ...IS SET ent HEAD ADJUST HeadcondCONFIRM ent HeadcondCONFIRM INKvolumCONFIRM ent INKvolumCONFIRM PRINT START ent M 0 M 0 C 0 C 0 Y 0 Y 0 K 0 K 0 2 to 4 HeadcondCONFIRM X POS CONFIRM ent HeadcondCONFIRM...

Page 306: ...ARGE 00 00 Set WashingCartridges 12345678 ABSORPTION 00 00 Remove Cartridges 12345678 DISCHARGE 00 00 Clean a wiper COMPLETED ent END CONTINUE V Re WASH Set TRANS Liquid 12345678 ABSORPTION 00 00 Remo...

Page 307: ...ent failure Lever DOWN Lever UP To the next step when it is already at maintenance position When self adjustment fails ADJUST MOTOR CURRENT ent MOTOR CURRENT STOP ADJUST ent X 140 Y 140 0 0 MOTOR CURR...

Page 308: ...REPLACE PARTS PARTS PUMP PUMP 00 00 No 1 Various parameters DEFAULT SET SHIPPING SETUP ent ToSHIPPING condition Set up OK ent REPLACE PARTS PARTS CAP CAP 00 00 No 1 REPLACE PARTS PARTS DUMPER DUMPER...

Page 309: ...RN PRINT START ent TEST MOTOR TEST ent MOTOR TEST X SERVO MOTOR ent X SERVO RUNNING COUNT 0 X SERVO MOTOR S 500 A 0 50 X 1000 MOTOR TEST Y SERVO MOTOR ent Y SERVO RUNNING COUNT 0 Y SERVO MOTOR S 500 A...

Page 310: ...T Y ORIGIN OFF SENSOR TEST WIPER OFF SENSOR TEST FRONT COVER ON SENSOR TEST HEAD HEIGHT OFF SENSOR TEST PR SENSOR OFF This screen can be displayed by pressing FUNCTION on any screen SENSOR TEST CUT HE...

Page 311: ...eData h Road Data h MEMORY CHECK CHECK 32M SDRAM 32M SDRAM CHECK COUNT 1 32M SDRAM ERROR address h Error occurs WriteData h Road Data h TEST SKEW CHECK ent SKEW CHECK FEED 3m SKEW CHECK FEED 3m TEST T...

Page 312: ...CHECK START ent IC CHECK CNT 1 NG 0 IC CHECK CNT 1 NG 0 Counting stops IC CHECK NO CARTRIDGE When the cartridge is absent PEN PRESSURE IN 0x200 TEST PEN PRESSURE ent MARK LED SensLED 111 7mA MARK LED...

Page 313: ...N QUALITY DRAW START ent CUT PATTERN PATTERN TEST CUT PATTERN TEST Number of Times 1 CUT PATTERN TEST DRAW START ent TEST CUT PATTERN ent OPTION OUTPUT OUT1 OFF OUT2 OFF TEST OPTION OUTPUT ent The num...

Page 314: ...R INITIALIZE ent INITIAL 3 Initializing the non disclosed parameters SYSTEM PARAMETER INITIALIZE ent INITIAL 2 Initializing the system parameters MAINTENANCEparameter 000 DIR 0 1 000 DIR 0 PARAMETER M...

Page 315: ......

Page 316: ...Printed in Japan D500387 13 05112010 2010 MIMAKI ENGINEERING CO LTD IT FW 2 5...

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