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MIMAKI CJV150-107 Service Documents Download Page 47

© 2014 MIMAKI ENGINEERING CO.,LTD.

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 Service Documents > Technical Information > Regular Maintenance

Technical Information

4.1

Basic Information

4.2

Regular Maintenance

4.3

About Print Quality

4.4

Essential Information 

for Service

Summary of Contents for CJV150-107

Page 1: ...MIMAKI ENGINEERING CO LTD URL http www mimaki co jp SERVICE DOCUMENTS D500992 10 Std model aq model...

Page 2: ...os in the list and attach the list to the Installation Report INSTALLATION GUIDE ver 1 00 Revised 2014 09 05 This guide describes the information necessary for installation of this machine and the ins...

Page 3: ...2014 MIMAKI ENGINEERING CO LTD Change Tracking P 1 Service Documents Change Tracking Change Tracking Date 2014 09 15 Manual Ver 1 00 Remark Status Index Rev Changes Released New issued...

Page 4: ...Specifications for Cutting Section 3 1 4 Specifications for Ink 3 2 PC Specification 3 3 Output Speed 3 4 Ink Consumption 4 Technical Information 4 1 Basic Information 4 1 1 Service Mode and Speciali...

Page 5: ...2014 MIMAKI ENGINEERING CO LTD 1 2 3 4 Service Documents About Service Documents Constitution and Rules 1 About Service Documents 1 1 Constitution and Rules 1 2 Symbol...

Page 6: ...Constitution of SERVICE DOCUMENTS Details Display the component tree of SERVICE DOCUMENTS The following documents are included in SERVICE DOCUMENTS when the machine is released in the market INSTALLA...

Page 7: ...ion The basic format of the explanation is as follows Use the same font of the same size for the characters on the page excluding the header footer and index Use only black for the characters on the p...

Page 8: ...xample 1 00 2 00 Revised The correction of the document takes place Example Correction or addition of explanatory text and or names of parts or modification to and or addition of drawings Erased Descr...

Page 9: ...umber at the first decimal place Example 1 0 1 1 For a major change change in specifications raise the number at the ones place Example 1 0 2 0 Indicate the title of contents Description Indicate no p...

Page 10: ...ountered during the installation to MIMAKI simply There is no need of replacing this cover even when the revision of sections is updated or a new version is issued B 2 ACCESSORIES LIST Explanation of...

Page 11: ...E MANUAL Explanation of Cover Indicate the logo of MIMAKI at the upper right corner The monochrome is only accepted for the cover Indicate the name of this machine Indicate the model name details Indi...

Page 12: ...or a new version is issued B 6 MECHANICAL DRAWING Explanation of Cover Indicate the logo of MIMAKI at the upper right corner The monochrome is only accepted for the cover Indicate the name of this ma...

Page 13: ...y Insert the revision page added or revised Confirm the revision number of the revision page inserted It is also accepted to leave the previous page as a reference since it is administered by the revi...

Page 14: ...2014 MIMAKI ENGINEERING CO LTD 1 2 3 4 Service Documents About Service Documents Symbol 1 About Service Documents 1 1 Constitution and Rules 1 2 Symbol...

Page 15: ...low them to perform work Caution Failure to observe the instructions given with this symbol can result in injuries to personnel or damage to property Important Important notes on maintenance work are...

Page 16: ...2014 MIMAKI ENGINEERING CO LTD 1 2 3 4 Service Documents Service Outline Safety Precaution 2 Service Outline 2 1 Safety Precaution 2 2 Required Tool 2 3 Unit Conversion List...

Page 17: ...ions of the warning labels If the warning labels are soiled and unreadable or peeling off during the preliminary checks replace with new warning labels after confirming with the customer Label Positio...

Page 18: ...me Label Description M903405 Cutter Caution Label Be careful of the cutter blade Order Number Label Name Label Description M906144 Heat Caution Label Be careful of the heat Order Number Label Name Lab...

Page 19: ...Power code caution Label For the removal of all power disconnects both codes Order Number Label Name Label Description M905935 PR caution Label Caution for the pinch roller operation R 1 0 Service Doc...

Page 20: ...FFCs or connectors may cause a short circuit or poor electrical contact thus resulting in faulty ink ejection or damage to the head or PCBs Carefully connect the FFC cable between the main PCB and the...

Page 21: ...required to perform maintenance work with the power on Keep all parts of your body away from moving parts 7 Use jog keys to move the media in the X direction or the head in the Y direction The media o...

Page 22: ...2014 MIMAKI ENGINEERING CO LTD 1 2 3 4 Service Documents Service Outline Required Tool Service Outline 2 1 Safety Precaution 2 2 Required Tool 2 3 Unit Conversion List...

Page 23: ...lts 5 0mm for M6 cap bolts 6 0mm for M8 cap bolts Spanner Tool Width across flats 5mm Width across flats 5 5mm M3 Width across flats 7mm M4 Width across flats 10mm Snap Ring Plier Tool Loupe Tool x50...

Page 24: ...2014 MIMAKI ENGINEERING CO LTD 1 2 3 4 Service Documents Service Outline Unit Conversion List Service Outline 2 1 Safety Precaution 2 2 Required Tool 2 3 Unit Conversion List...

Page 25: ...onal system of units The following is a conversion table among the International System of Units the Gravitational System of Units and the Inch pound System of Units International System of Units Grav...

Page 26: ...MIMAKI ENGINEERING CO LTD 1 2 3 4 Service Documents Basic Specification Main Unit Specification 3 Basic Specification 3 1 Main Unit Specification 3 2 PC Specification 3 3 Output Speed 3 4 Ink Consump...

Page 27: ...printing The ink end uses cartridge end plate detection Ink capacity 4 color set installed M and Bl in 6 color set installed Two 440 cc cartridges for each color that is 880 cc for each color Except a...

Page 28: ...operation 65 dB or less Discontinuous operation 75 dB or less Compliance with standards 1 VCCI class A 2 FCC class A 3 UL 60950 1 4 CE Marking EMC Directive Low Voltage Directive and Machinery Detect...

Page 29: ...392 mm 2775 x 700 930 4 x 1392 mm 4 AMF device is included Packing 2250 x 750 x 1050 mm 2662 x 750 x 1050 mm 2662 x 750 x 1050 mm 2980 x 750 x 1050 mm Item Specification Remarks CJV150 75 CJV150 107 C...

Page 30: ...gled switched by installing 2 cartridges cartridge can be replaced during printing The ink end uses cartridge end plate detection Ink capacity 4 color set installed M and Bl in 6 color set installed T...

Page 31: ...anguage Japanese English Noise Standby 51 dB or less FAST A at 1 m from the front rear right and left side of the machine During operation 65 dB or less Discontinuous operation 75 dB or less Complianc...

Page 32: ...cking 235 kg Dimensions W x D x H 2525 x 700 930 4 x 1392 mm Packing 2662 x 750 x 1050 mm 2775 x 700 930 4 x 1392 mm Packing 2662 x 750 x 1050 mm 4 AMF device is included Item Specification Remarks CJ...

Page 33: ...t not exceed 150 g With a commercially available ball point pen Use a pen whose diameter is 8 to 9 mm and which is free from bumps or taper in the area to be clamped The image quality is not guarantee...

Page 34: ...edia must be loaded properly using the media feed function The roll media must be free from loose rolling The right and left end faces must be flat Cutting speed 30 cm s or less when the supplied cutt...

Page 35: ...0cc cartridge 440cc cartridge 5 Available period The period is printed on the ink cartridge 6 Storage temperature Storage 10 to 35 C Daily mean temperature Keep the package sealed Keep the package in...

Page 36: ...2014 MIMAKI ENGINEERING CO LTD 1 2 3 4 Service Documents Basic Specification PC Specification Basic Specification 3 1 Main Unit Specification 3 2 PC Specification 3 3 Output Speed 3 4 Ink Consumption...

Page 37: ...2014 MIMAKI ENGINEERING CO LTD 1 2 3 4 Service Documents Basic Specification Output Speed Basic Specification 3 1 Main Unit Specification 3 2 PC Specification 3 3 Output Speed 3 4 Ink Consumption...

Page 38: ...2014 MIMAKI ENGINEERING CO LTD 1 2 3 4 Service Documents Basic Specification Ink Consumption Basic Specification 3 1 Main Unit Specification 3 2 PC Specification 3 3 Output Speed 3 4 Ink Consumption...

Page 39: ...GINEERING CO LTD 1 2 3 4 Service Documents Technical Information Basic Information 4 Technical Information 4 1 Basic Information 4 2 Regular Maintenance 4 3 About Print Quality 4 4 Essential Informati...

Page 40: ...version information is displayed Press Uploads the parameters and log data from the machine to the host PC via USB2 0 I F Downloads the parameters and log data from the host PC to the machine via USE...

Page 41: ...rsion up file Data being received Data receiving has been completed Press the ENTER key In case that system parameter SUPPORT is o the program shifts writing automatically The program is written into...

Page 42: ...on the main unit operation panel pressed Uploading Up Download completed 3 Power OFF Parameter upload completed Step Operation Description Indication on LCD 1 Power ON Machine starts in Parameter Up D...

Page 43: ...ove parameter without instructions from developer 4 FEED PARAMETER A group of parameters for feed control Disap prove 5 HEAD PARAMETER A group of parameters to save the dot position correction and the...

Page 44: ...2 130 INITIAL 0 Initialization 1 All parameters 1 2 head machine 2 1 head machine 10 Restore from FROM to EEPROM Not used 11 Parameter initialized at update 11 2 head machine 12 1 head machine 20 Rese...

Page 45: ...sition of cutting head clamp fine adjustment 0 1mm 100 to 100 40 TPlimtX 5000 X axis limit length at registration mark detection 12 000 mm max mm 1000 to 12000 53 HOME X 0 Front end non printing area...

Page 46: ...B 3 Power ON Turn the power ON 4 F W update Update F M to the same version of F W when uploading the parameter Refer to 4 1 2 F W Update 5 Initial the SYSTEM PARAMETER Input system parameter INITIAL 1...

Page 47: ...GINEERING CO LTD 1 2 3 4 Service Documents Technical Information Regular Maintenance Technical Information 4 1 Basic Information 4 2 Regular Maintenance 4 3 About Print Quality 4 4 Essential Informati...

Page 48: ...Test drawing Head adjustment Inclination Ink drop position Regularly replaced parts 1 Tube Pump Assy 4 2 3 2 Select Path Pump Assy 3 Cap Head Assy 4 Wiper Slider 5 Wiper Cleaner Assy 6 CP pad Assy 7 P...

Page 49: ...Liquid or Clean Stick Station Check the areas around the caps and wipers for ink sticking or dust accumulation If necessary tell the user the cleaning method which uses Solvent Washing Liquid or Clea...

Page 50: ...he cap head deformed Can the stain such as ink sticking be removed completely Are there any parts worn significantly Regularly replaced parts No 1 Tube Pump Assy No 2 Select Path Pump Assy No 3 Cap He...

Page 51: ...4 2 3 P 2 4 2 3 Regularly Replaced Parts 1 2 3 4 No 7 Pressure Damper Assy Service Documents Technical Information Regular Maintenance Regularly Replaced Parts Model CJV150 300 Issued 2014 09 15 Revis...

Page 52: ...abnormal sound during machine operation Parts to be greased Clamp lever Grease MG A1 GU Clamp cams Grease LONGTERM W2 GU Apply the grease to all the cams Cap slider Grease MG A1 GU MG A1 GU LONGTERM...

Page 53: ...re is no problem 3 Linear encoder test Perform linear encoder test and make sure that there is no problem 4 Checking the REPLACE COUNTER Check the REPLACE COUNTER and note down the following records a...

Page 54: ...GINEERING CO LTD 1 2 3 4 Service Documents Technical Information About Print Quality Technical Information 4 1 Basic Information 4 2 Regular Maintenance 4 3 About Print Quality 4 4 Essential Informati...

Page 55: ...NG CO LTD 1 2 3 4 Service Documents Technical Information Essential Information for Service Technical Information 4 1 Basic Information 4 2 Regular Maintenance 4 3 About Print Quality 4 4 Essential In...

Page 56: ...D500992 10 15092014 2014 MIMAKI ENGINEERING CO LTD KF FW 1 30...

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