4
OPERATION
WARNING
To reduce the risk of injury, always
wear proper eye protection marked
to comply with ANSI Z87.1.
When working in dusty situations, wear appro-
priate respiratory protection or use an OSHA
compliant dust extraction solution.
Fuel Gauge
To determine the amount of charge left in the battery,
turn the tool
ON
. The Fuel Gauge will light up for 2-3
seconds. When less than 10% of charge is left, 1 light
on the fuel gauge will flash 4 times.
To signal the end of charge, 1 light on the fuel gauge
will flash 8 times and the tool will not run. Charge
the battery pack.
If the battery becomes too hot, the fuel gauge lights
will flash in an alternating pattern and the tool will not
run. Allow the battery to cool down.
Selecting Speed
To set the maximum speed, rotate the speed dial.
Set the speed dial to "1" for the lowest speed (10,000
OPM). Set the speed dial to "12" for the highest speed
(20,000 OPM).
Starting/Stopping
1. To start the tool, grasp the handle and slide the
switch forward to the ON (I) position.
2. Allow the tool to come to full speed before begin
-
ning work.
3. Control pressure and surface contact between
accessory and workpiece.
4. To stop the tool, slide the switch back to the OFF
(0) position. Make sure the tool comes to a com
-
plete stop before laying the tool down.
APPLICATIONS
WARNING
To reduce the risk of electric shock,
check work area for hidden pipes
and wires before drilling or driving screws.
Typical Applications
A large variety of accessories are available for ap-
plications such as sawing/cutting, scraping, and
sanding.
Sawing/Cutting
Install a sawing/cutting blade at an angle easy to use.
Properly clamp the workpiece. Set the speed dial to
a high speed. Start the tool and allow it to reach full
speed. Use moderate pressure to avoid burning or
scorching the workpiece.
Scraping
Install a scraping blade at an angle easy to use.
Start the tool and allow it to reach full speed. Use
light pressure and a low angle to avoid gouging and
damaging the workpiece.
Sanding
Install a sanding backing pad at an angle easy to
use. Attach a sanding disc, or cut sandpaper to fit the
backing pad. Generally, use 24 or 36 grit for heavy
stock removal; 50, 60, or 80 grit for medium stock
removal and 120 or 240 grit for finishing. Always
begin with a coarse grit, using successively finer grits
to obtain the desired finish.
Properly clamp the workpiece. Start the tool and allow
it to reach full speed. Use light pressure and long,
sweeping, side to side strokes, advancing forward
to produce the desired finish.
ASSEMBLY
WARNING
Recharge only with the charger
specified for the battery. For spe
-
cific charging instructions, read the operator’s
manual supplied with your charger and battery.
Removing/Inserting the Battery
To
remove
the battery, push in the release buttons
and pull the battery pack away from the tool.
WARNING
Always remove battery pack before
changing or removing accessories.
To
insert
the battery, slide the pack into the body
of the tool. Make sure it latches securely into place.
WARNING
Only use accessories specifically
recommended for this tool. Others
may be hazardous.
Changing Accessories
1. Remove the battery pack.
2. Lift the quick release lever and
1
2
push it firmly forward over the
detent.
(1)
3. Turn tool over.
4. Unscrew the accessory bolt.
(2)
5. Remove any accessories.
6. Clean bolt, flange,and acces
-
sories of all dirt and debris.
7. Place the accessory and bolt onto the tool.Hand
tighten securely.
NOTE:
If the accessory does
not fit snuggly on the flange, an adapter may be
necessary.
8. Press the quick release lever back into place.
Adapter
Blade adapter 48-03-2526 (available as an
accessory) required for these arbor types.
Typical
Accessory
Assembly
