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7

Figure 6 - Hydraulic Connections

B

A

B

A

B

A

B

A

Refer to Section 4.2 for port 
type and thread size.

5.6  Air Requirements

  CAUTION Before connecting the air supply hose, 

ensure that the air on-off  control is in the OFF position. 
Failure to follow these directions may result in unintended 
pump startup when air supply hose is connected.

To ensure optimum performance, the air source must be 
capable of providing a constant supply of air at the required 
pressure and fl ow rate for your pump model. Refer to Table 4.1 
for additional information.

 

NOTICE

Supply air pressure should not exceed 110 psi [7.5 

bar] static for MAP30 Series models. Supply air pressure 
should not exceed 120 psi [8.2 bar] static for MAP07 and 
MAP15 Series models.

Figure 7 - Pump Air Inlet

Air coupler
(user-supplied)

Air Inlet
1/4" NPT

Use only dry and fi ltered compressed air. Use of a water separator 
is strongly recommended. Pump internal components are self-
lubricating. Lubricated air is permitted but NOT required.

The pump air inlet connection is a 1/4" NPT fi tting. See Figure 7.

A suitable male air coupler (user supplied) must be installed 
between the pump air inlet connection and the air supply line 
or hose. Use PTFE sealing tape (or other suitable pipe sealant) 
on the threads and torque to 7.4-11.0 ft-lb [10-15 Nm].

To ensure suffi

  cient  air  fl ow, the inside diameter of the air 

supply hose or line must be not less than 0.39 inch [10 mm].

Figure 4 - Oil Fill Plug

5.4  Oil Level

The oil level sight gauge is located on the left-hand side of the 
pump,

The reservoir should be 1/2 to 3/4 full with all cylinders or other 
hydraulic actuators fully retracted. See Figure 5.

Never allow the oil level to rise above the top (high) line or fall 
below the bottom (low) line.

 

NOTICE

Always check oil level with the air on-off  control in the 

OFF position and the hydraulic system fully depressurized.  Be 
certain that all hydraulic actuators are fully retracted. Failure to 
observe this instruction may result in the reservoir becoming 
overfi lled.

Figure 5 - Oil Level Sight Gauge

Oil Level

Add oil if the oil level drops below 1/2 full. A small amount of 
additional oil may need to be added to the reservoir after the 
pump has been operated for the fi rst time.

5.5  Hydraulic Hose Connections

The advance and retract ports are located on the front of the 
hydraulic manifold. See Figure 6. Note that the top ports are 
labeled “B” and the bottom ports are labeled “A”.

Port type and thread size will vary, depending on pump model. 
Refer to Section 4.2 of this manual for additional information. 

All hoses, fi ttings and other hydraulic components in the circuit 
must be rated at or above the pump maximum working pressure. 
Refer to sections 4.1 and 6.2 of this manual for additional 
maximum pressure information.

Summary of Contents for Cylinder DuroTech MAP07

Page 1: ...of death or serious personal injury Safety Alert Symbols are used in conjunction with certain Signal Words that call attention to safety messages or property damage messages and designate a degree or...

Page 2: ...he skin see a doctor immediately CAUTION Failure to observe and comply with the following precautions could result in minor or moderate personal injury Property damage could also occur Be careful to a...

Page 3: ...yd Manifold 4 Hyd Hose Ports 5 Hyd Reservoir 6 Drain Plug 7 Sight Gauge 8 Vent Screw 9 Hyd Pressure Sensor Port 10 Carrying Handle 11 Hyd Oil Fill Plug 12 Air On Off Control 13 Metal Shroud 14 Mountin...

Page 4: ...sable Oil Capacity Hydraulic Oil Approximate Weight not including hydraulic oil or control valves Operating Temperature Range Sound Level Gallons in3 Liters Type lb kg C F dBA MAP07 MAP15 MAP30 1 8 41...

Page 5: ...100 psi Air pressure Oil ow l min X X Hydraulic Pressure bar 14 8 13 1 11 5 9 8 8 2 6 6 4 9 3 3 1 6 0 0 14 28 41 55 69 83 97 110 124 4 1 bar 5 5 bar 6 9 bar Air pressure 11 5 9 8 8 2 6 6 4 9 3 3 1 6 0...

Page 6: ...vert A and B outlet ports to P and T ports for use with remote mounted valves Figure 3 Control Valve Mounting Station and Cover Plate D03 Manifold Shown 5 3 Hydraulic Reservoir The pump is shipped wit...

Page 7: ...0 15 Nm To ensure sufficient air ow the inside diameter of the air supply hose or line must be not less than 0 39 inch 10 mm Figure 4 Oil Fill Plug 5 4 Oil Level The oil level sight gauge is located o...

Page 8: ...c actuators could occur when control valves are shifted even when the air on off control is in the OFF position To prevent possible injury stay clear of hydraulic actuators until all pressure is compl...

Page 9: ...en pressure reaches the user adjustable pressure setting Typical operation with spool type closed center or oat center control valves non sealed type When the air on off control is in the ON position...

Page 10: ...ump on a workbench or other substantial work surface NOTICE Pump dry weight is approximately 71 lb 32 2 Kg This gure does NOT include the weight of the hydraulic oil or the control valves Actual weigh...

Page 11: ...circuits Disconnect hoses Remove pump shroud Refer to maintenance preparation procedures in Section 8 1 of this manual Also refer to pressure relief procedures in Section 6 3 2 Place the pump on a wo...

Page 12: ...r parts sheet for part number 14 Remove caps and plugs installed in step 8 15 Carefully lift the manifold and cover plate assembly and position it directly over the hydraulic reservoir opening Note th...

Page 13: ...p shroud 3 Grasp the lter bowl and depress the release button Pull straight down and remove the lter bowl from the air regulator See Figure 17 4 Drain any accumulated water from the lter bowl Remove a...

Page 14: ...ston remove the coil spring 8 6 2 Inspection 1 Using a clean lint free rag remove old grease lubricant from the air switch bore the piston and the coil spring 2 Inspect piston for obvious wear nicks s...

Page 15: ...uction strainer elements dirty Replace pump suction strainer elements Refer to Section 8 3 of this manual Oil leakage at hydraulic hoses ttings or connected devices Replace leaking components as requi...

Page 16: ...lter element Refer to Section 8 4 of this manual Internal leakage in pump element Pump element damaged or worn Contact Milwaukee Cylinder customer service representative Air leakage Loose air system c...

Page 17: ...Notes...

Page 18: ...Notes...

Page 19: ...Notes...

Page 20: ...https www milwaukeecylinder com...

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