4
FUNCTIONAL DESCRIPTION
2
13
10
11
12
9
7
6
8
5
4
3
14
15
16
11
1
1. Locking thumb screw
2. Backup release valve
3. Crimping indicator
4. Hanger
5. LEDs
6. ONE KEY indicator
7. Handle
8. Trigger
9. 49-16-BGD3 jaws
10. Die retaining pins
11. Fixed BG or O
Die bay
12. D3 crimping bay/
die bay
13. Retaining pin
14. 49-16-0OD3 jaws
15. 49-16-00D3 jaws
16. 49-16-KEAR jaws
ASSEMBLY
WARNING
Recharge only with the charger
specified for the battery. For spe
-
cific charging instructions, read the operator’s
manual supplied with your charger and battery.
Inserting/Removing the Battery
To
remove
the battery, push in the release buttons
and pull the battery pack away from the tool.
To
insert
the battery, slide the pack into the body
of the tool. Make sure it latches securely into place.
WARNING
Always remove battery pack before
changing or removing accesso-
ries. Only use accessories specifically recom
-
mended for this tool. Others may be hazardous.
Inserting/Removing the Crimping Jaws
1. Remove the battery pack.
2. Remove the locking thumb screw (when used)
from the back of the retaining pin.
3. Push in, then rotate the retaining pin counterclock
-
wise 90°
. The pin will pop out.
4. Insert the crimping jaws. Line up the center hole
with the retaining pin.
5. Push in the retaining pin, then rotate clockwise
90°
.
6. Insert and hand tighten the locking thumb screw.
NOTE: Use the locking thumb screw to prevent the
retaining pin from being unintentionally loosened.
A loose retaining pin may damage the tool.
7. Rotate the jaws to the desired angle.
Jaws used with
2678-20
Utility Crimper
Description
Grounding
Overhead
Copper W
ire
Copper W
ire
Aluminum W
ire
ACSR W
ire
Ground
Grid
Connectors
E T
aps
H-T
aps
Tension
Splice
Lugs
5/8
Service
Entrance
.840
Service
Entrance
H-T
aps
Tension
Splice
Jumper
Splice
Stirrups
Lugs
1 Piece
Splice
2 Piece
Splice
49-16-BGD3
D3BG Jaw
#6-#3
(1)
-
#12-#2
(1)
#6-2/0
(1)
1/0 - 2/0
(1)
#10-1/0
(1)
1/0 - 4/0
(1)
#6-4/0
(1)
#6-4/0
(1)
#4-266.8
(1)
#6-4/0
(1)
#4 - 4/0
(1)
#4 - 1/0
(1)
#2 - 4/0
(1)
49-16-0OD3
D3O Jaw
#6-#3
(1)
-
#12-#2
(1)
#6-2/0
(1)
1/0 - 2/0
(1)
#10-1/0
(1)
1/0 - 4/0
(1)
#6-4/0
(1)
#6-4/0
(1)
#4-266.8
(1)
#6-4/0
(1)
#4 - 4/0
(1)
#4 - 1/0
(1)
#2 - 4/0
(1)
49-16-00D3
D3 Jaw
#6-#3
(1)
-
#12-#2
(1)
#6-2/0
(1)
1/0 - 2/0
(1)
#10-1/0
(1)
1/0 - 4/0
(1)
#6-4/0
(1)
#6-4/0
(1)
#4-266.8
(1)
#6-4/0
(1)
#4 - 4/0
(1)
#4 - 1/0
(1)
#2 - 4/0
(1)
49-16-KEAR
Kearney Jaw
#6-#3
(2)
-
#12-#2
(2)
#6-2/0
(2)
1/0 - 2/0
(2)
#10-1/0
(2)
1/0 - 4/0
(2)
#6-4/0
(2)
#6-4/0
(2)
#4-266.8
(2)
#6-4/0
(2)
#4 - 4/0
(2)
#4 - 1/0
(2)
#2 - 4/0
(2)
(1) Capacity using industry "W" style dies
(2) Capacity using dies for Kearney™
Type "O" tools
