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Milnor MCR09E5 Installation And Service Download Page 8

R

Pellerin

Milnor

Corporation

Pellerin

Milnor

Corporation

P.

O.

Box

400,

Kenner

,LA

70063-0400

Litho

in

U.S.A.

BMP050019/2006052B

(Sheet

1

of

2)

Saf

ety

Placar

d

Use

and

Placement

MCR09E5,

MCR18E4

Notes: 1

.Approximate

locations

of

placards

are

shown.

Mounting

holes

are

provided

on

machine.

If

aluminum

placard

use

#8

self-t

apping

screws.

.Replace

placard

immediately

,if

removed

or

unreadable.

2

30

40

60

20

50

10

PLAN

VIEW

FRONT

VIEW

REAR

VIEW

C

H

Summary of Contents for MCR09E5

Page 1: ... 2006486A Publishing System TPAS Access date 12 5 2006 Document ECN s Exact Installation and Service MCR09E5 MCR18E4 MWR09E5 MWR18E4 MWR18X4 Washer Extractor PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Page 2: ...ifying information shown on the cover including the publishing system access date and whether the document ECN s are the latest available or exact References to Yellow Troubleshooting Pages This manual may contain references to yellow pages Although the pages containing troubleshooting procedures are no longer printed on yellow paper troubleshooting instructions if any will be contained in the eas...

Page 3: ...UUF01 20051027 26 MCR09E5 MWR09E5 BFRCAF01 20060725 27 MCR18E4 and MWR18E4 BFRCBF01 20060131 28 Service Connections BIRQVI01 20060420 31 Section 1 Service and Maintenance 32 Preventive Maintenance BIRQUM01 20050302 35 Section 2 Drive Assemblies 36 Drive Chart BMP050008 2006416B 37 Motor Mount BMP050004 2006416B 39 Section 3 Bearing Assemblies 40 Bearing Assembly Installation BMP060001 2006446B 43 ...

Page 4: ... Dimensional Drawing MCR09E5 MWR09E5 BDMCR09EAE 2006416D 82 Dimensional Drawing MCR18E4 MWR18E4 MWR18X4 BDMCR18EAE 2006416D 83 Dimensional Drawing Pedestal Base for 1 MCR09E5 MWR09E5 BDMCRBB1AE 2006154D 84 Dimensional Drawing Pedestal Drawing for 2 MCR09E5 MWR09E5 BDMCRBB2AE 2006033D 85 Dimensional Drawing Pedestal for 4 MCR09E5 MWR09E5 BDMCRBB4AE 2006033D 86 Dimensional Drawing Pedestal for 1 MCR...

Page 5: ...points brake and clutch linings and similar parts are not covered by this warranty nor are parts damaged by exposure to weather or to chemicals We reserve the right to make changes in the design and or construction of our equipment including purchased components without obligation to change any equipment previously supplied ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON THE EX...

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Page 7: ...6 In correspondence regarding motors or electrical controls please include all nameplate data including wiring diagram number and the make or manufacturer of the motor or controls All parts will be shipped C O D transportation charges collect only Please read this manual It is strongly recommended that you read the installation and operating manual before attempting to install or operate your mach...

Page 8: ... 2006052B Sheet 1 of 2 Safety Placard Use and Placement MCR09E5 MCR18E4 Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard immediately if removed or unreadable 2 30 40 60 20 50 10 PLAN VIEW FRONT VIEW REAR VIEW C H ...

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Page 10: ...6416B Sheet 1 of 2 Safety Placard Use and Placement MWR09E5 MWR18E4 MWR18X4 Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard immediately if removed or unreadable 2 30 40 60 20 50 10 PLAN VIEW FRONT VIEW REAR VIEW C H ...

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Page 12: ... P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP050007 2006416B Sheet 1 of 2 Guards and Covers MCR09E5 MCR18E4 MWR09E5 MWR18E4 MWR18X4 REAR TOP FRONT RIGHT 5 4 3 3 LEFT RIGHT SIDES 7 6 1 LEFT RIGHT SIDES 2 7 1 6 2 C H MWR18X4 EP EXPRESS CONTROLS NOT SHOWN ...

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Page 14: ...trong and rigid enough and has not subsided to leave the floor slab suspended without support on grade installations can often be made directly to an existing floor slab if it has enough strength and rigidity to safely withstand our published forces without transmitting undue vibration If the subsoil has subsided or if the floor slab itself has insufficient strength and rigidity a deeper foundatio...

Page 15: ...ating speeds of the machine s compared to the natural frequencies of the floor and or any other supporting structure s A qualified soil and or structural engineer must be engaged for this purpose Figure 1 How Rotating Forces Act on the Foundation Typical Machine Legend A Direction of force B Load C Rotation Frequency RPM 60 Figure 1 above is intended to depict both on grade and above grade install...

Page 16: ... complete instructions before continuing Do not jack the machine here Do not lift the machine here Use three point or four point lifting as determined by the lifting eyes furnished Rig the load using lifting cables of sufficient size and length to ensure cables are not over stressed Do not lift the machine from one corner or one side edge ...

Page 17: ...removed These materials are painted red Safety stands or brackets also painted red may be provided with this machine Do not discard safety stands or brackets This motor or pump should rotate in the direction of the arrow Do not start this machine until the part with this tag is installed on the machine Do not remove this component from the machine ...

Page 18: ...the appropriate part here before operating the machine During drain and extract the cylinder must rotate counterclockwise when viewed from here rear of machine Make cold water connection here Make hot water connection here H 0 2 H 0 2 ...

Page 19: ...ke shell front of washer extractors during fork lifting Striking shell front will cause door to leak Water hammer will rupture the water inlet valves on this machine Eliminate water hammer on waterlines to this machine Follow all applicable codes when installing water hammer arresters on water lines H 0 2 H 0 2 ...

Page 20: ...sive water temperture will damage valves Do not exceed 160 degrees Fahrenheit 71 degrees Celsius Excessive air pressure will damage valves Do not exceed 80 psi 5 5 bar 160 F 71 C Fo C o 10 75 psi 0 7 5 1 bar ...

Page 21: ...bout some of the possible hazards posed by chemical systems and lists certain requirements needed to minimize those hazards The procedures for interfacing with allied chemical systems and information pertinent to chemical use in general are provided elsewhere in the product manuals see Note 1 Figure 1 Pumped Chemical Inlets on CBW Batch Washer Note 1 Misuse of laundering chemicals such as injectin...

Page 22: ...e damage is likely to be catastrophic No machine is immune to such damage CAUTION 1 Equipment and Textile Damage Hazards Chemicals leaked into the machine particularly when it is idle can destroy machine components and textiles left in the machine Pellerin Milnor Corporation accepts absolutely no responsibility for damage to its equipment or to textiles therein from abnormal contact with chemicals...

Page 23: ...iphon into the machine T Chemical tank 2 2 Ensure the Chemical Lines Cannot Dribble The pumped chemical system may provide a means of positively closing the chemical line at the pump location but not at the injection site Hence any concentrated chemical that remains in the injection line between the pump and the machine is free to flow into the machine Some examples of this are shown in Figure 3 ...

Page 24: ...llowing are some of the possible methods the manufacturer or supplier may wish to use as appropriate 3 1 Siphoning Positively close the line If the pump does not provide positive closure when the system is off employ a shutoff valve in the line to serve this purpose 3 2 Siphoning Break the siphon Provide an air gap or vacuum breaker in the chemical delivery line This must be located above the full...

Page 25: ...ystem is off T Chemical tank 4 Guarding Against Leaks All personnel who may work with the chemical system e g chemical system manufacturer chemical system supplier chemical supplier operator maintenance personnel should be vigilant in observing for leaks in the system When connecting or reconnecting chemical lines whether at installation after taking samples or when replacing components at a minim...

Page 26: ...or electric boxes controls belt guard conduits inlet piping etc 5 Ensure that the shell door is closed and secured 2 Site Requirements 2 1 Space Requirements 1 All openings and corridors through which equipment must pass during installation must be large enough to accommodate the width and the height of the machine as shown on the dimensional drawings It is occasionally possible to reduce the over...

Page 27: ...ings for additional information If using a foundation and after observing all precautions lift the machine off the skid and onto temporary blocking Install anchor bolts taking care to align the bolts with the base plates to avoid bolt thread damage Determine that the minimum clearance between each base plate and floor surface is as specified see dimensional drawings Shim the machine at temporary b...

Page 28: ...e all temporary blocking and shims Be careful to avoid disturbing or damaging grout 3 Lower machine onto grout and tighten all foundation fasteners until they contact the top of the base plate 2 Tighten all fasteners evenly using only one quarter turn on each fastener before moving to the next one While tightening frequently skip from front to back and right to left to insure uniform tension After...

Page 29: ...ge When applied to an inverse time circuit breaker the specified fuse sizes are consistent with the USA National Electric Code NEC section 430 52 exception No 2 Part C which states The rating of an inverse time circuit breaker shall be permitted to be increased but shall in no case exceed 400 percent for full load currents of 100 amperes or less 2 Wire Size Use wiring no smaller than that listed f...

Page 30: ...ximate 3 Use only Bussmann Fusetron FRN up to 250V FRS 250V to 600V or similar lag type fuses Use the fuse or breaker size specified here An over sized fuse or breaker poses a fire hazard see caution below An under sized fuse or breaker will trip needlessly 4 Wire size is per the USA National Electric Code Use wire size shown for runs up to 50 feet 15 meters Use next larger size for runs 50 to 100...

Page 31: ... 3 Use only Bussmann Fusetron FRN up to 250V FRS 250V to 600V or similar lag type fuses Use the fuse or breaker size specified here An over sized fuse or breaker poses a fire hazard see caution below An under sized fuse or breaker will trip needlessly 4 Wire size is per the USA National Electric Code Use wire size shown for runs up to 50 feet 15 meters Use next larger size for runs 50 to 100 feet ...

Page 32: ...fficiently or malfunction and may damage machine components 2 Thoroughly flush all water lines before making connections 3 We recommend installing 40 mesh strainers or filters in front of the cold hot and third water valves 4 When connecting water and steam inlets always install unions and shut off valves at the point of connection to permit removal of the machine components for servicing when nec...

Page 33: ...the specified voltage for your machine can damage electrical components especially motors Any such conditions should be corrected prior to commissioning your machine 1 Electrical connections must be made by a competent electrician 2 Machine must be grounded by connecting to a grounded metal permanent wiring system or an equipment grounding conductor must be run with the circuit conductors and conn...

Page 34: ...ing 6 Remove Shipping Restraints Remove all shipping restraints usually marked in red Restraints may be located behind access panels Restraints may include the vibration switch Figure 3 restraint motor mount blocking Figure 4 7 Check Cylinder Surface Check the perforated cylinder for smoothness Milnor will not accept responsibility for the cylinder finish after the machine is placed in service End...

Page 35: ...Section 1 Service and Maintenance ...

Page 36: ...r in the Preventive Maintenance Schedule below 3 Preventive Maintenance Schedule Table 1 Preventive Maintenance Checklist Component Action Frequency Specifications Figure Belts and pulleys Check for wear replace as required Monthly See Drive Train Pulleys and Belts Drive Train Motors if equipped with grease fittings See Note 2 See Baldor Motor Maintenance in this manual See Note 3 Every three Mont...

Page 37: ...ELLERIN MILNOR CORPORATION 4 Maintenance Points Figure 1 Drive Train Pulleys and Belts MCR18E7 shown Figure 2 Inverter maintenance points MCR18E7 shown Figure 3 Motor grease points two locations if so equipped End of BIRQUM01 ...

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Page 39: ...Section 2 Drive Assemblies ...

Page 40: ...ate the parts list to the illustration Parts List Drive Chart BMP050008 2006416B Sheet 1 of 1 ASSEMBLIES A D33 03760 DRIVE CHART MCR09E5 MCR09E5 MWR0935 B D33 03660 DRIVE CHART MCR18E4 MCR18E4 MWR18E4 MWR18X4 COMPONENTS A 1 98CMCR0917 VPAUL TB BUSHING SPZ 355X2 B 1 98CMCR1817 VPAUL TB BUSHING SPZ 500X2 A 2 98CMCR0909 SINGLE DRIVE BELT SPZ1362LW B 2 98CMCR1809 SINGLE DRIVE BELT SPZ1937LW all 3 98CM...

Page 41: ...R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP050004 2006416B Sheet 1 of 2 Motor Mount MCR09E5 MCR18E4 MWR09E5 MWR18E4 MWR18X4 1 5 4 3 2 ...

Page 42: ... 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Motor Mount BMP050004 2006416B Sheet 2 of 2 ASSEMBLIES A ADB575X347 2314 MOTOR MT ASSY MCR09E5 MWR09E5 B ADB700X468 MOTOR MT ASSY MCR18E4 MWR18E4 MWR18X4 COMPONENTS all 1 03 40026 MOTOR MOUNT SUB PLATE A 2 02 04256C MOTOR MOUNT MCR09 B 2 03 40226B MOTOR MOUNT all 3 02 04259 SPRNG MOT MOUNT 3022S4 SPC2690 all 4 9...

Page 43: ...Section 3 Bearing Assemblies ...

Page 44: ...0400 Litho in U S A BMP060001 2006446B Sheet 1 of 2 Bearing Assembly Installation MCR09E5 MCR18E4 MWR09E5 MWR18E4 SHELL BACK WATER SEAL HOLDER VIEW B B VIEW A A A A CYLINDER SPIDER PLATE 3 4 5 6 8 7 1 2 WATER SEAL HOLDER B SHELL BACK BEARING SHAFT SEALED BALL BEARINGS B LEAK OFF 9 10 11 ...

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Page 47: ...Section 4 Shell and Door Assemblies ...

Page 48: ...E LOCATED AT TOP DEAD CENTER OF THE DOOR ADJUST IF NECESSARY APPLY A FEW DROPS OF ADHESIVE ITEM 10 OVER A 1 AREA 4 PLACES AT 90 DEGREES AROUND THE RUBBER SEAL IN THE AREA WHERE THE DOOR IS TO BE SEATED APPLY A 1 BEAD OF SILICONE ITEM 11 IN 4 PLACES AT 90 DEGREES AROUND THE RUBBER SEAL IN THE AREA WHERE THE GLASS IS TO BE SEATED WHILE INSTALLING THE GLASS INTO THE RUBBER SEAL ENSURE THAT NO SILICON...

Page 49: ...CR09E5 MCR18E4 MWR09E5 MWR18E4 MWR18X4 BMP040094 2006482B Sheet 2 of 3 R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A 4 5 5 6 DOOR LOCK SEE BMP060002 7 4 PLACES 8 ...

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Page 51: ...OWN UNLOCKED ENSURE THAT THE MICROSWITCH IS NOT ACTIVATED NOTE THE DOOR LOCK SLIDER IS SHOWN IN THE DOWN POSITION WITH THE DOOR LOCK BAR UP LOCKED ENSURE THAT THE MICROSWITCH IS ACTIVATED THIS CLEARANCE MUST BE BE MEASURED WHILE THE DOOR LOCK SLIDER IS IN THE DOWN POSITION UNLOCKED NOTE THE DOOR LOCK SLIDER IS SHOWN IN THE DOWN POSITION 1 16 MINIMUM CLEARANCE SEE DETAIL A SEE DETAIL B SEE DETAIL A...

Page 52: ...ssigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Door Lock Mechanism BMP060002 2006416B Sheet 2 of 2 ASSEMBLIES 1 A33 03227 ASSY DOOR LOCK MCR09 18 MCR09E5 MCR18E5 1 A33 03226 ASSY DOOR LOCK 3022H7 MWR09E5 MWR18E5 MWR18X4 Door Lock Mec...

Page 53: ...cking Handle MCR09E5 MCR18E5 MWR09E5 MWR18E5 MWR18X4 WIND TORSION SPRING 1 4 TURN THEN INSERT FREE END OF SPRING INTO THIS HOLE INSERT MACHINE SCREW FROM THIS ORIENTATION CLAMP DOWN TORSION SPRING EYE WITH THE FLAT WASHER NOT SHOWN Y Y SEE DETAIL C SEE DETAIL A SEE DETAIL B VIEW A LOCKING HANDLE ASSEMBLY DETAIL A DETAIL B DETAIL C SECTION Y Y 1 ...

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Page 55: ...Section 5 Control and Sensing ...

Page 56: ...1 2 3 1 BMP040093 2006033B Sheet 1 of 2 Coin Acceptor Vault MCR09E5 MCR18E4 3 2 R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A ...

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Page 58: ... assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Level Switch BMP050006 2006416B Sheet 1 of 1 ASSEMBLIES A MCR09E5 B MCR18E4 C MWR09E5 D MWR18E4 MWR18X4 COMPONENTS A 1 09N086A PRESS SW INVENSYS 738 761 B 1 09N086A PRESS SW INVENSYS 738 761 C 1 09N089 PRESSURE SWITCH D 1 09N086A PRESS SW INVENSYS 738 761 C D 2 09N086A PRESS SW INVENSYS...

Page 59: ...hine is set into position but before the machine is op erated Adjustment of this switch from the factory setting is not recommended however it should be checked for proper functioning and adjusted if its proper setting is lost As shown at right in FIGURE 1 the unit consists of a sensitive micro switch with an extended actuating arm sup porting an eccentric weight The weight may be adjusted by movi...

Page 60: ...ry substantial foundation very little machine movement will occur for a given degree of out of balance Under such conditions it may be better to adjust the switch to be very sensitive With less substantial foundations e g ones where the sub soil is mushy or springy or otherwise not as desirable considerably greater machine movement will occur for a given degree of out of balance in which case a le...

Page 61: ...ents The item letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Vibration Safety Switch BMP050009 2006416B Sheet 1 of 1 COMPONENTS all 1 98CMCR0910 VIBRATION SWITCH Vibration Safety Switch MCR09E5 MCR18E4 MWR09E5 MWR1...

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Page 63: ...Section 6 Chemical Supply ...

Page 64: ...0004 2006482B Sheet 1 of 3 Soap Chute MCR09E5 MCR18E4 4 5 1 MCR09 INSTALLATION SHOWN POWDERED DETERGENT LIQUID SOFTENER POWDERED DETERGENT OR POWDERED BLEACH FRONT COSMETIC SOAP CHUTE INSTALLATION APPLY SILICONE BETWEEN SOAP CHUTE BODY AND COVER BODY COVER CLIP 4 PLACES 7 1 6 3 6 3 TOP COSMETIC COVER GASKET 2 6 ...

Page 65: ...in Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP060004 2006482B Sheet 2 of 3 MCR09E5 MCR18E4 7 CLIP 4 PLACES BODY COVER 6 1 4 5 APPLY SILICONE BETWEEN SOAP CHUTE BODY AND COVER MCR18 INSTALLATION SHOWN Soap Chute ...

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Page 67: ...n P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP060005 2006482B Sheet 1 of 3 Soap Chute MWR09E5 MWR18E4 3 3 TOP COSMETIC COVER GASKET 2 7 7 3 1 4 5 1 1 APPLY SILICONE BETWEEN SOAP CHUTE BODY AND COVER 8 BODY COVER 9 CLIP 4 PLACES SOAP CHUTE INSTALLATION ...

Page 68: ...in Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP060005 2006482B Sheet 2 of 3 MWR09E5 MWR18E4 WATER CHEMICAL PERISTALTIC CHEMICAL INLETS TO SOAP CHUTE HOT WATER TO FLUSH SOAP CHUTE 6 FRONT COSMETIC 1 5 4 Soap Chute ...

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Page 70: ...on P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP060056 2006482B Sheet 1 of 3 Soap Chute MWR18X4 3 TOP COSMETIC COVER GASKET 2 7 SOAP CHUTE INSTALLATION 3 4 5 1 1 APPLY SILICONE BETWEEN SOAP CHUTE BODY AND COVER 8 BODY COVER 9 CLIP 4 PLACES CHEMICAL 7 ...

Page 71: ...n Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP060056 2006482B Sheet 2 of 3 WATER CHEMICAL 6 6 PERISTALTIC CHEMICAL INLETS TO SOAP CHUTE MWR18X4 HOT WATER TO FLUSH SOAP CHUTE MWR18X4 FRONT COSMETIC 1 5 4 Soap Chute ...

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Page 73: ...Section 7 Water and Drain ...

Page 74: ...ration Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP050003 2006416B Sheet 1 of 2 Water Inlet Installation MCR09E5 MCR18E4 VACUUM BREAKER 3 4 HOT WATER TO FLUSH SOAP CHUTE HOT COLD FILL WATER ...

Page 75: ...d In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Water Inlets MCR BMP050003 2006416B Sheet 2 of 2 COMPONENTS all 1 96P060A71 3 4 DUOINLET 1 2 HOSEOUT 240V all 2 96P061A71 2004493A 3 4 INLET 10M HOSEOUT 220 240V all 3 98CMCR0939 PERISTALTIC WATER INLET COIN All 4 03 40025A FILL HOSE ...

Page 76: ...on Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP060006 2006416B Sheet 1 of 3 Water Inlet Installation MWR09E5 MWR18E4 MWR18X4 VACUUM BREAKER 3 4 HOT WATER TO FLUSH SOAP CHUTE HOT COLD FILL WATER ...

Page 77: ...orporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP060006 2006416B Sheet 2 of 3 Water Inlet Installation MWR09E5 MWR18E4 MWR18X4 1 HOT COLD FILL WATER 2 HOT WATER TO FLUSH SOAP CHUTE ...

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Page 79: ...nts The item letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List 3 4 Duo Valve with Oulet BMP050001 2005032V Sheet 1 of 1 ASSEMBLIES COMPONENTS all 1 96P060A71 2004296A 3 4 DUOINLET 1 2 HOSEOUT 240V 3 4 Duo Inlet with 1...

Page 80: ...mponents The item letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List 3 4 Inlet with 3 Hose Outlets BMP050002 2006172B Sheet 1 of 1 ASSEMBLIES COMPONENTS all 1 98CMCR0938 3 4 INLET 10M OUT 220 240V 3 4 Inlet with 3 Hose...

Page 81: ...R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP050005 2006077B Sheet 1 of 2 Drain Installation MCR09E5 MCR18E4 MWR09E5 MWR18E4 2 3 1 4 6 5 ...

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Page 83: ...Section 8 Dimensional Drawings ...

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