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Milnor COELV00A, Installation And Service

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PELLERIN MILNOR CORPORATION

Post Office Box 400, Kenner, Louisiana 70063–0400, U.S.A.

Installation, Parts, and
Service
COELV00A

Manual Number: MCVIEA01
Edition (ECN): 2021433A

Summary of Contents for COELV00A

Page 1: ...PELLERIN MILNOR CORPORATION Post Office Box 400 Kenner Louisiana 70063 0400 U S A Installation Parts and Service COELV00A Manual Number MCVIEA01 Edition ECN 2021433A ...

Page 2: ......

Page 3: ...quirements for Fasteners 9 1 4 1 Torque Values 10 1 4 1 1 Fasteners Made of Carbon Steel 10 1 4 1 1 1 Without a Threadlocker 10 1 4 1 1 2 With a Threadlocker 12 1 4 1 2 Stainless Steel Fasteners 14 1 4 2 Preparation 14 1 4 3 How to Apply a Threadlocker 15 1 4 3 1 Blind Holes 15 1 4 3 2 Through Holes 16 2 Safety Related Components and Assemblies 17 Safety Placard Use and Placement COELV00A 18 Safet...

Page 4: ...Apply LocTite 262 13 Table 10 Torque Values if You Apply LocTite 272 High Temperature 13 Table 11 Torque Values if You Apply LocTite 277 13 Table 12 Torque Values for Stainless Steel Fasteners 5 16 inch and Smaller 14 Table 13 Torque Values for Stainless Steel Fasteners Larger Than 5 16 inch 14 Table 14 Parts List Safety Placard Use and Placement COELV00A 18 Table 15 Parts List Safety Placard Use ...

Page 5: ...1 Genereal Service Information Pellerin Milnor Corporation 3 ...

Page 6: ...4 Pellerin Milnor Corporation BMP720097 19036 BRUUUM01 1 0000229985 A 2 D 6 12 5 19 11 43 AM Released Genereal Service Information ...

Page 7: ...ponent is an electrical component give the schematic number if known If the component is a motor or an electrical control give the nameplate data from the used component To write to the Milnor factory Pellerin Milnor Corporation Post Office Box 400 Kenner LA 70063 0400 UNITED STATES Telephone 504 712 7775 Fax 504 469 9777 Email parts milnor com BNUUUU02 2021104A BNUUUU02 0000158094 F 2 3 3 21 9 47...

Page 8: ...anels can entangle and crush your limbs These components move automatically Do not remove guards covers or panels Do not reach into the machine housing or frame Keep yourself and others off of machine Know the location of all emergency stop switches pull cords and or kick plates and use them in an emergency to stop machine motion 1 3 2 Safety Alert Messages External Mechanical Hazards BNSUUS02 C03...

Page 9: ...eased 1 3 3 1 Damage and Malfunction Hazards BNSUUS03 C02 0000240132 A 2 B 2 1 2 20 2 04 PM Released 1 3 3 1 1 Hazards Resulting from Inoperative Safety Devices BNSUUS03 C03 0000240131 A 2 B 2 A 4 1 2 20 2 04 PM Released WARNING Multiple Hazards Operating the machine with an inoperative safety device can kill or injure personnel damage or destroy the machine dam age property and or void the warran...

Page 10: ...r injure person nel damage or destroy the machine damage property and or void the warranty Do not tamper with or disable any safety device or operate the machine with a mal functioning safety device Request authorized service Do not operate a damaged or malfunctioning machine Request authorized service Do not attempt unauthorized servicing repairs or modification Do not use the machine in any mann...

Page 11: ...side the USA abide by the OSHA standard in the absence of any other overriding standard WARNING Crush and Entrap Hazards A traveling machine such as a shuttle can crush or entrap you if the bed or bucket descends while you are under it The bed or bucket can descend with power off or on Secure both red safety pins in accordance with the instructions fur nished then lock out and tag out power at the...

Page 12: ... for Standard Fasteners with Maximum 5 16 inch Diameters and No Lubricant Dimension The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Pound Inches N m Pound Inches N m Pound Inches N m Pound Inches N m 1 4 x 20 66 7 101 11 143 16 126 14 1 4 x 28 76 9 116 13 163 18 5 16 x 18 136 15 209 24 295 33 258 29 5 16 x 24 150 17 232 26 325 37 Table 3 Torque Values for Standard Fasteners Larger Than 5 16...

Page 13: ...Grade 8 Grade BC Pound Inches N m Pound Inches N m Pound Inches N m Pound Inches N m 1 4 x 20 49 6 76 9 107 12 95 11 1 4 x 28 56 6 88 10 122 14 5 16 x 18 102 12 156 18 222 25 193 22 5 16 x 24 113 13 174 20 245 28 Table 5 Torque Values for Plated Fasteners Larger Than 5 16 inch Diameters and No Lubricant Dimension The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Pound Feet N m Pound Feet N m ...

Page 14: ...Specific applications sometime re quire that a LocTite product is applied to a bolt size outside the ranges shown here For example Milnor specifies LocTite 242 for use on certain 1 bolt applications and has confirmed this usage with the LocTite manufacturer You may see variances such as this in the documentation for specific machine assemblies Table 7 Torque Values if You Apply LocTite 222 Dimensi...

Page 15: ...2 1887 1 x 14 393 533 1012 1372 1428 1936 1 1 8 x 7 496 672 1111 1506 1802 2443 1577 2138 1 1 8 x 12 556 754 1247 1691 2022 2741 1 1 4 x 7 700 949 1568 2126 2544 3449 2226 3018 1 1 4 x 12 774 1049 1737 2355 2816 3818 1 3 8 x 6 917 1243 2056 2788 3335 4522 2919 3958 1 3 8 x 12 1044 1415 2341 3174 3797 5148 1 1 2 x 6 1217 1650 2729 3700 4426 6001 3873 5251 1 1 2 x 12 1369 1856 3071 4164 4980 6752 Ta...

Page 16: ...2 x 20 47 64 45 61 27 37 9 16 x 12 59 81 57 77 34 46 9 16 x 18 66 89 63 85 38 51 5 8 x 11 97 131 93 125 56 75 5 8 x 18 108 150 104 141 62 84 3 4 x 10 132 179 128 173 77 104 3 4 x 16 130 176 124 168 75 101 7 8 x 9 203 275 194 263 116 158 7 8 x 14 202 273 193 262 116 157 1 x 8 300 406 287 389 172 233 1 x 14 271 367 259 351 156 211 1 1 8 x 7 432 586 413 560 248 336 1 1 8 x 12 408 553 390 529 234 317 ...

Page 17: ...adlocker manufacturer s instructions and warnings Obey these instructions Apply the threadlocker only to the areas where the fastener threads and the mating threads engage Figure 2 Apply Threadlocker in a Blind Hole Application Coverage Legend A No threadlocker here B Apply here C Fill all space with threadlocker 1 4 3 1 Blind Holes BNUUUN02 T03 0000222507 A 2 B 3 A 3 1 2 20 2 14 PM Released 1 App...

Page 18: ...Smaller page 14 Figure 3 Apply Threadlocker in a Through Hole Application Legend A No threadlocker here B Apply the threadlocker to this area X Nut depth 1 4 3 3 Disassembly BNUUUN02 C07 0000222444 A 2 B 3 A 3 11 26 19 2 59 PM Released For high strength threadlocker apply heat for five minutes Disassemble with hand tools while the parts are hot For low strength and moderate strength threadlocker d...

Page 19: ...2 Safety Related Components and Assemblies Pellerin Milnor Corporation 17 ...

Page 20: ...e and the letter shown in the Item column The components for your machine will show this letter or the word all in the Used In column The numbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Components all 1 01 10375B NPLT ELEC HAZARD SMALL TCATA all 2 01 10564A NPLT COSHA HAZARDS TCATA all 3 01 10699A NPLT SERV HZRD PLYES...

Page 21: ... the assembly for your machine and the letter shown in the Item column The components for your machine will show this letter or the word all in the Used In column The numbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Components all 1 01 10375 NPLTE WARNING 2X2 all 2 01 10564X WARNINGS SHUTTLE ISO Safety Placard Use and ...

Page 22: ...nts for your machine will show this letter or the word all in the Used In column The numbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Components all 1 04 21496 SAFETY PIN COSHA Safety Pin 1 Sheet All Elevating Shuttles and Pivoting Elevators BPSCUK01 2021344A BPSCUK01 1 0000275022 A 2 C 2 8 18 21 2 45 PM Released Safet...

Page 23: ...3 Mechanical Components Pellerin Milnor Corporation 21 ...

Page 24: ...Legend D1 Detail Rod Eye and Clevis D2 Detail Muffler D3 Detail Rod End and Clevis D4 Detail Check Valve Stand Air Cylinder 2 Sheet COELV00A BPVIEF01 2021422A BPVIEF01 1 0000398753 A 2 10 14 21 8 01 AM Released Mechanical Components ...

Page 25: ...T all 4 04 24689 ELEV COINC VERT RAIL CHANNEL all 5 04 24690 BOTTOM BEAM ELEV COINC all 6 04 24694 TOP BEAM ELEV COINC all 7 04 21293 VERTRAIL AIRCYL MTG BRKT all 8 27C320 AIRCYL 3 25 BOREX20 STK X1 ROD 2 THD all 9 17A045F ROD EYE 3 4 16 CYC COMP RE 07 all 10 54AA00PFRE FEM ROD END ALIN VF 12G 3 4 all 11 15K230 HEXCAPSCR 3 4 16X1 3 4 GR8 ZIN all 12 15G239S HEXJAMNUT 3 4 16UNF2 SS18 8 all 13 15U321...

Page 26: ...nclature Comments Reference Assemblies A ALC420271 ELEV COINC LIFTING FRAME ASSY Components all 1 04 24692 SLIDER CHANNEL ELEV COINC all 2 04 24693 ELEV COINC BED LIFTING BEAM all 3 04 24691 ELEV COINC BED MTG LF all 4 04 24691A ELEV COINC BED MTG RT all 5 04 24695 BED BALANCING BRKT ELEV COINC all 6 X4 22341 BED LIFTING SHAFT DBLCHAIN all 7 X4 22342 LIFTING SHAFT CHAIN CONN all 8 X4 24526 DRILLBU...

Page 27: ... Item Part Number Description Nomenclature Comments all 10 04 24696 BED LIFTING BRKT ELEV COINC all 11 15A058SZ CARRBOLT 1 2 13X1 25 ZINCGR2 all 12 15K162 HXCAPSCR 1 2 13UNC2AX1 5 GR5 P all 13 15G222B HEXFLGNUT 1 2 13 ZINC SERRATED all 14 15A011 CARBOLT 3 8 16UNC2X1 ZINC GR2 all 15 27B25002SZ SPCRROLL 39ID 125L 048T STLZNC all 16 15K095 HXCPSCR 3 8 16UNC2AX1 GR5 ZINC all 17 15U200 FLATWASHER USS S...

Page 28: ... Item Part Number Description Nomenclature Comments Reference Assemblies A ALC420272 LIFT FRAME BALANCING ASSY Components all 1 04 24697 TOP SPROCKET CHAIN GUARD all 2 04 24702 TOP SPROCKET MTG BRKT all 3 04 24701 LOWER CHAIN GUARD LF all 4 04 24701A LOWER CHAIN GUARD RT all 5 04 24699 BOTTOM SPROCKET BRKT LF all 6 04 24699A BOTTOM SPROCKET BRKT RT all 7 X4 24700 COINC BED BALANCING SHAFT Lift Fra...

Page 29: ... Used In Item Part Number Description Nomenclature Comments all 8 54N050B17 SPROCKET 17T MARTIN D50ATB17H all 9 56Q1HTB3 1 TAPERLOCKBUSH1610 DODGE 117159 all 10 54N050B15B SPRKT IDLER 51E15 102054 all 11 X4 24698 IDLER SPROCKET 1 25 LG SPACER all 12 54AF10001 FLG BRG 1 BROWN VF2S 116M 2BOLT FLG all 13 54JH11000A SHAFTCOLLAR 1 CLPTYPE CFG 16A all 14 54G050F CONN LINK DAIDO CL2050C COTTERED STYLE CO...

Page 30: ...clature Comments Reference Assemblies A ALC420094 AIR CYL LUBRICATOR ASSY Components all 1 30N600C 1 2 AIRLINE LUBE FA4 L4P W MTG BRKT all 2 30N601C 1 2 AIRLINE FILTER FA4 F4PM W MTG BRKT all 3 20H035 MARVEL MYSTY OIL 1GAL PAIL all 4 96N0013HU SHUTLVLV 1 4 4WAY CENTER OFF all 5 27A005A MUFFLER 1 4 ALLIED B 28 BANTAM all 6 5SB0K0EBEO NPTHEXBUSH 1 2X1 4 BRASS 125 all 7 30N102 PRESSGAUGE 1 4BOTCON 0 ...

Page 31: ...This page intentionally blank ...

Page 32: ... department with your gear reducer s serial number and gear ratio An ex ample is shown here Horizontal Bed 42Wx62L 44Wx65L 2 Sheet COELV00A111 112 COSHM1LP COLFJ111A COSHM111A COLFM111A BPVIEN01 2021422A BPVIEN01 1 0000397707 A 2 A 3 10 12 21 8 28 AM Released Mechanical Components ...

Page 33: ... TORQARM LOWER HORZBED all 6 04 22233 TORQUE ARM GROMET MTG BRKT all 7 ALC420063 TORQUE ARM BUSHING ASSEMBLY all 8 Y4 20832E DRVROLLER 4 50D X 53 OAL all 9 Y4 20832G IDLER ROLLER 4 50D X 44 5 OAL A 10A ALC50164 BELT LACING FOR M BED B 10BA 54C420GV BELT 42 X 200 GREY WDGEGRIP W VGUIDE SPLAWN B 10BB 54G201D CLIPPER LACE UX 1 36S B 10BC 54G302C CONNECTING PIN NYS065C EA 1FT all 11 04 23421A BED SIDE...

Page 34: ...32 Pellerin Milnor Corporation 4 Dimensional Drawings ...

Page 35: ......

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