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Milnor 76028 G3 CBW Installation And Service Download Page 149

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Summary of Contents for 76028 G3 CBW

Page 1: ...E 2009034A Publishing System TPAS Access date 1 14 2009 Document ECN s Latest Available Installation and Service 76028 76039 G3 CBW Continuous Batch Washers PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Page 2: ...el In such cases use the documentation provided Although unlikely incorrect manuals may have been shipped with your machine If you believe you received the wrong manuals or if you need specific information about any aspect of your machine not addressed in the provided documentation contact the Milnor Customer Service group References to Yellow Troubleshooting Pages This manual may contain referenc...

Page 3: ...nt Typical All CBW Auxiliary Tanks BMP040046 2004313V 25 Safety Placard Use and Placement ISO Typical All CBW Auxiliary Tanks BMP040047 2004313V 27 Cover Installation BMP000075 2001444V 28 Minimizing Risks in Entering the Tunnel BIPCUS01 20070507 34 Proximity Safeguarding for Automatic Shuttle Conveyors BISUUI01 20080206 38 Connecting Ancillary Equipment and Services BIPCUI02 20081120 41 Glossary ...

Page 4: ...02404V 147 Dump Valve Bonnet Double Acting BMP000073 2002404V 149 Dump Valve Bonnet Normally Closed BMP970067 2001444V 151 Reuse Tank BMP000071 2001444V 153 Flow Splitter BMP070005 2007064B 159 Press Water Return Tank BMP070006 2007062B 163 Section 4 Pneumatics 164 Pneumatic Shuttle Valve BMP080032 2008462B 165 Chapter 3 Installation 166 Tunnel Feet Shipping Brackets BMP000078 2002025V 167 Section...

Page 5: ...l Drawing 7639G3 Tunnel MP1603 BD39G3INDC 2005132D 196 Dimensional Drawing 7639G3 Tunnel MP1604 BD39G3INDD 2005105D 197 Dimensional Drawing 76039G3 Tunnel 42032M7V BD39G3INDE 2008192D 198 Dimensional Drawing 7639G3 Interface M7V4840 BD39G3INDF 2005105D 199 Dimensional Drawing 76039 G3 Tunnel Configurations BD39G3CFCE 2007313D 201 Dimensional Drawing Foundation Plan 39G3 Tunnels BD39G3FBCE 2007313D...

Page 6: ......

Page 7: ...ll machines covered by the old version but is improved thus the old version can be discarded If the manual number before the changes the new manual covers only new machines Example Discard MATMODELAE 8739CV when MATMODELAE 8739DV is received minor improvements Also discard MATMODELAE 8739DV when MATMODELAE 8746AV is received major improvements But keep MATMODELAE 8746FV when MATMODELBE 8815AV is r...

Page 8: ...2 ...

Page 9: ...is warranty For parts which require routine replacement due to normal wear such as gaskets contact points brake and clutch linings belts hoses and similar parts the warranty time period is 90 days We reserve the right to make changes in the design and or construction of our equipment including purchasedcomponents withoutobligationtochangeanyequipmentpreviouslysupplied ANY SALE OR FURNISHING OF ANY...

Page 10: ...ou can also get components from the Milnor factory Tell the supplier the machine model and serial number and this data for each necessary component The component number from this manual The component name if known The necessary quantity The necessary transportation requirements If the component is an electrical component give the schematic number if known If the component is a motor or an electric...

Page 11: ...Chapter 1 Safety and Maintenance 5 ...

Page 12: ...ed to those employees given the task of using it only specifically designated workers carry out repairs modifications maintenance or servicing information instruction and training is provided workers and or their representatives are consulted Work equipment must comply with the requirements listed below The owner user must verify that installation and maintenance of equipment is performed in such ...

Page 13: ...ded on the machine safety placards in the Safety Guide and throughout the other machine manuals Placards must be kept clean so that the information is not obscured They must be replaced immediately if lost or damaged The Safety Guide and other machine manuals must be available at all times to the appropriate personnel See the machine service manual for safety placard part numbers Contact the Milno...

Page 14: ...inder and laundering process WARNING 4 Confined Space Hazards Confinement in the cylinder can kill or injure you Hazards include but are not limited to panic burns poisoning suffocation heat prostration biological contamination electrocution and crushing Do not attempt unauthorized servicing repairs or modification WARNING 5 Explosion and Fire Hazards Flammable substances can explode or ignite in ...

Page 15: ...nual WARNING 11 Multiple Hazards Careless operator actions can kill or injure personnel damage or destroy the machine damage property and or void the warranty Do not tamper with or disable any safety device or operate the machine with a malfunctioning safety device Request authorized service Do not operate a damaged or malfunctioning machine Request authorized service Do not attempt unauthorized s...

Page 16: ...e current OSHA lockout tagout standard when lockout tagout is called for in the service instructions Outside the USA abide by the OSHA standard in the absence of any other overriding standard WARNING 15 Confined Space Hazards Confinement in the cylinder can kill or injure you Hazards include but are not limited to panic burns poisoning suffocation heat prostration biological contamination electroc...

Page 17: ...cement 76028 76039 G3 CBW 92048 G4 CBW Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard immediately if removed or unreadable 2 FRONT VIEW REAR VIEW LOAD END DISCHARGE END LEFT VIEW RIGHT VIEW 1ST SECTION 1ST SECTION LAST SECTION LAST SECTION 10 10 10 20 20 30 11 ...

Page 18: ... C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP040038 2004313V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 10 01 10511A NPLT CBW END HAZARD TCATA all 20 01 10377A NPLT ELEC HAZARD LG TCATA all 30 0...

Page 19: ...8 76039 G3 CBW 92048 G4 CBW ISO Placards shown on this page 10 Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard immediately if removed or unreadable 2 FRONT VIEW REAR VIEW LOAD END DISCHARGE END LEFT VIEW RIGHT VIEW 1ST SECTION 1ST SECTION LAST SECTION LAST SECTION 10 20 20 13 ...

Page 20: ...omponents The item letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP040039 2004313V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 10 01 10511X NPLT CBW WARNINGS all 20 01 10377 NPLTE WARNING...

Page 21: ...4313V Sheet 1 of 2 Safety Placard Use and Placement Mentor Controller for CBW Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard immediately if removed or unreadable 2 LEFT VIEW FRONT VIEW RIGHT VIEW REAR VIEW 10 10 15 ...

Page 22: ... the needed components The item letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP040040 2004313V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 10 01 10377A NPLT ELEC HAZARD LG TCATA 16 ...

Page 23: ... Safety Placard Use and Placement ISO Mentor Controller for CBW Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard immediately if removed or unreadable 2 LEFT VIEW ISO Placards shown on this page FRONT VIEW RIGHT VIEW REAR VIEW 10 10 17 ...

Page 24: ... find the needed components The item letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP040041 2004313V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 10 01 10377 NPLTE WARNING 4X4 18 ...

Page 25: ... BMP040042 2004313V Sheet 1 of 2 Safety Placard Use and Placement Inverter Box for CBW Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard immediately if removed or unreadable 2 RIGHT VIEW FRONT VIEW 10 19 ...

Page 26: ... the needed components The item letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP040042 2004313V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 10 01 10377A NPLT ELEC HAZARD LG TCATA 20 ...

Page 27: ...V Sheet 1 of 2 Safety Placard Use and Placement ISO Inverter Box for CBW Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard immediately if removed or unreadable 2 ISO Placards shown on this page RIGHT VIEW FRONT VIEW 10 21 ...

Page 28: ... find the needed components The item letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP040043 2004313V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 10 01 10377 NPLTE WARNING 4X4 22 ...

Page 29: ... Safety Placard Use and Placement TYPICAL ALL CBW AUXILIARY TANKS RIGHT VIEW FRONT VIEW Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard immediately if removed or unreadable 2 Note Pumps and piping will vary dependent on function 10 23 ...

Page 30: ...he needed components The item letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP040046 2004313V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 20 01 10375C NPLT E HAZARD SM VERTCL TCATA 24 ...

Page 31: ...e and Placement ISO Typical All CBW Auxiliary Tanks RIGHT VIEW FRONT VIEW ISO Placards shown on this page Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard immediately if removed or unreadable 2 Note Pumps and piping will vary dependent on function 10 25 ...

Page 32: ... find the needed components The item letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP040047 2004313V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 20 01 10375 NPLTE WARNING 2X2 26 ...

Page 33: ...Cover Installation BMP000075 2001444V Sheet 1 of 1 ASSEMBLIES A G66GC003 7628G3 INSTCOVER ALUM 4M SGL B G66GC004 7628G3 INSTCOVER ALUM 5M SGL C G65GC006 7639G3 INSTCOVER ALUM 3M SGL D G65GC007 7639G3 INSTCOVER ALUM 4M SGL COMPONENTS AB 1 A65GC002 ASSY COVER ALUM 30 0X54 56 CD 1 A65GC001 ASSY COVER ALUM 39 5X54 56 all 2 A65GC004 ASSY COVER ALUM 11 38X54 56 all 3 A65GC003 ASSY COVER ALUM 19 75X44 12...

Page 34: ... connection is not blocked with lint as this can cause the Mentor controller to think the water level is correct when it is not Periodically purge each float tube connection with air as explained in How to Purge Float tube Type Level Switches in the service manual Weir boxes must be checked periodically for lint build up If the water flow through the weir box is reduced wash quality will diminish ...

Page 35: ... stop the tunnel if the machine rotates too long in the transfer direction Jams usually do not occur if the tunnel rotates continuously in the non transfer direction 2 Clearing Tunnel Jams Safely and Efficiently 2 1 Guidelines for Management 1 A tunnel jam no matter how minor incapacitates the tunnel and requires entering the machine to service it 2 A competent supervisor must be present outside o...

Page 36: ...center weight distribution in the cylinder will not cause it to drift or turn by itself in either direction See Figure 2 DANGER 9 Other Unknown Hazards There may be additional hazards perhaps but not necessarily peculiar to a particular installation that are unknown as of this writing It is solely the responsibility of the owner user to recognize and cope with any such hazards 2 2 What to Do Befor...

Page 37: ... module overflow is connected directly to a sewer without a P trap special ventilation measures must be employed so that sewer gases cannot enter the tunnel These ventilation measures can vary depending upon local conditions and are solely the responsibility of the owner user 4 Position the cylinder for easiest transit as shown in Figure 1 Figure 1 Positioning the Cylinders End Views of Tunnel Was...

Page 38: ...e to climb out 2 The jam is much nearer the discharge end 3 The jam is so tightly packed that it becomes necessary to clear it from both sides 2 4 Clearing the Jam 1 Because the goods will likely be less tightly jammed toward the loading end it is usually better to pull the jammed goods piece by piece toward the loading end However it may be necessary to station workers on both sides of the jam to...

Page 39: ...le electrical service to the device as previously explained 3 Electric Welding Inside the Tunnel 1 Because safety regulations vary at different localities it is solely the responsibility of the owner user to establish safe working procedures by using good common sense and by adhering to all safety standards and regulations 2 There must be absolutely no water or goods in the cylinder to be welded T...

Page 40: ...d for Industrial Robots and Robot Systems Safety Requirements ANSI ASME B15 1 2000 Safety Standard for Mechanical Power Transmission Apparatus OSHA Publication 3067 Concepts and Techniques of Machine Safeguarding European Standard prEN ISO DIS 10472 1 Safety Requirements for Industrial Laundry Machinery 3 Hazards To Personnel in Proximity to Shuttle Conveyors Milnor automated laundering systems us...

Page 41: ...cation When Milnor provides equipment layout drawings for an automated laundering system it indicates on the drawing the perimeter of the shuttle movement area that must be guarded The following hazard statement is displayed on connection point tags as well as equipment layout drawings prepared by Milnor WARNING 2 Strike Crush Sever and Entrapment Hazards Serious bodily injury or death can result ...

Page 42: ...n floor Provide multiple gates for long fence runs I Fence restricts access to unload end of press but does not obstruct access to press controls Figure 2 Example Fence Layout for Automated Laundering System Where Two Tunnels Serve a Bank of Dryers Plan View of Laundering System Legend A Continuous Batch Washers tunnels B Traversing and elevating shuttle conveyor for wet goods C Centrifugal extrac...

Page 43: ... s are closed Milnor shuttles presses and centrifugal extractors provide such functionality when properly interfaced with gate interlock switches 5 5 System Emergency Stop Switches The laundry must establish rules and procedures that prohibit personnel from remaining within the fenced area with machine s enabled except in accordance with published maintenance procedures System emergency stop switc...

Page 44: ...filter and is pumped either to the reuse tank or to a module Piping interconnections and information is listed on the installation and dimensional drawings 2 3 Steam Connect main steam at the steam strainer to the tunnel washer steam header Install a manual steam shut off valve so the steam valves may be repaired Discharge condensate into tunnel drain trough Do not return condensate to the boiler ...

Page 45: ...subject to damage from external heat sources or abrasion or any other source of mechanical damage Inspect all chemical delivery piping daily for leaks loose connections frayed or abraded areas soft or weak places CAUTION 1 Machine Damage Hazards Pumped chemical systems if not properly installed can cause corrosion damage See the reference manual for precautions and additional information before ma...

Page 46: ...hould be via means of a metal rod driven securely at least 3 feet into the earth and connected to the MENTOR by a copper wire no less than No 10 AWG 05 square Millimeter cross section area The run of copper should not be longer than 10 feet 3 meters When it is impossible to provide such a ground connection the next best is a firm connection to a metal water pipe which is known to be continuous and...

Page 47: ...instructions before continuing Do not jack the machine here Do not lift the machine here Use three point or four point lifting as determined by the lifting eyes furnished Rig the load using lifting cables of sufficient size and length to ensure cables are not over stressed Do not lift the machine from one corner or one side edge 41 ...

Page 48: ...behind this panel are removed These materials are painted red Safety stands or brackets also painted red may be provided with this machine Do not discard safety stands or brackets Do not step or stand on this machine part This motor or pump should rotate in the direction of the arrow Do not loosen allen screws Screws hold springs under tension which can fly out with great force 42 ...

Page 49: ...e Do not remove this component from the machine Install the appropriate part here before operating the machine Do not operate this pump unless the pump inlet is immersed in water The pump will burn up if operated without water 7 _ccQbi _V DQW 9 ecdbQdY_ c 3_ dY e_ec 2QdSX GQcXUb 43 ...

Page 50: ...l oil to this level Lift tunnel units as shown using the lifting eyes and spreader bar The spreader bar is available for purchase or rental from Milnor or the dealer Cosmetic panels will fit only in one location ononespecificmachine Alwaysreturnpanels to the machine and location marked on this tag C9E3ED715 F 44 ...

Page 51: ...Flush incoming water lines before making connections Mist oil specifications have changed Consult manual before filling reservoir 7 _ccQbi _V DQW 9 ecdbQdY_ c 3_ dY e_ec 2QdSX GQcXUb 45 ...

Page 52: ...ut some of the possible hazards posed by chemical systems and lists certain requirements needed to minimize those hazards The procedures for interfacing with allied chemical systems and information pertinent to chemical use in general are provided elsewhere in the product manuals see Note 1 Figure 1 Pumped Chemical Inlets on CBW Batch Washer Note 1 Misuse of laundering chemicals such as injecting ...

Page 53: ... damage is likely to be catastrophic No machine is immune to such damage CAUTION 1 Equipment and Textile Damage Hazards Chemicals leaked into the machine particularly when it is idle can destroy machine components and textiles left in the machine Pellerin Milnor Corporation accepts absolutely no responsibility for damage to its equipment or to textiles therein from abnormal contact with chemicals ...

Page 54: ...phon into the machine T Chemical tank 2 2 Ensure the Chemical Lines Cannot Dribble The pumped chemical system may provide a means of positively closing the chemical line at the pump location but not at the injection site Hence any concentrated chemical that remains in the injection line between the pump and the machine is free to flow into the machine Some examples of this are shown in Figure 3 48...

Page 55: ...lowing are some of the possible methods the manufacturer or supplier may wish to use as appropriate 3 1 Siphoning Positively close the line If the pump does not provide positive closure when the system is off employ a shutoff valve in the line to serve this purpose 3 2 Siphoning Break the siphon Provide an air gap or vacuum breaker in the chemical delivery line This must be located above the full ...

Page 56: ...tem is off T Chemical tank 4 Guarding Against Leaks All personnel who may work with the chemical system e g chemical system manufacturer chemical system supplier chemical supplier operator maintenance personnel should be vigilant in observing for leaks in the system When connecting or reconnecting chemical lines whether at installation after taking samples or when replacing components at a minimum...

Page 57: ... and Seal Damage Mixing different base greases can cause bearing and seal damage Consult lubricant manufacturer before using non specified lubricants 1 Do not use a pneumatic grease gun Pump grease slowly while cylinder is reversing Take 10 to 12 seconds to complete each stroke A grease gun can build up extremely high pressure which will force the seals out of position and cause them to leak 2 App...

Page 58: ... level gauge add oil as necessary Daily Figure 2 Milnor chain lubricant PN 20H000A or equivalent Test oil mist system Verify chain oiler nozzles two per chain are functioning and aimed at chain roller and plate junctions Verify chain is lubricated Replace or clean nozzles as required Weekly Figure 2 and Mist Oiler Maintenance BIPCUM04 Wipe components and piping with a clean cloth Inspect for air a...

Page 59: ... Purge tanks work wear machines Figure 5 and Rinse Zone Flow Splitters and Wash Zone Flow Lifters MSSMD419BE Weirs shell sumps and unit to unit piping Check for soil and lint buildup Clean as required Figure 5 Valve sets and flow meters Check for leaks Observe air valve actuation and check flow meter calibration Weekly Water piping and hoses Check for deterioration and leaks Float tube to sump hos...

Page 60: ...rter Vacuum out inverter cabinet and inverter vents Weekly Figure 8 Braking Resistors Blow lint off resistors Weekly Figure 8 Cooling fans Verify fan operation Weekly Figure 8 replace with 14 X 20 X 1 size filter Air filter Check air filter Replace as needed Chemical Supply Hoses and Flush Valves Hoses and flush valves Check for leaks and observe valve operation Monthly Figure 9 Air Inlet Air inle...

Page 61: ...Figure 1 Drive Components Drive couplings Drive motors 1 2 Gear reducer fill and oil level test point Drive coupling chain 3 4 5 Legend 1 Coupling flanges 2 Motor grease fittings if so equipped 3 Oil fill tube 4 Oil level test point 5 Drive coupling chain 55 ...

Page 62: ...ler Support and Guide Roller Maintenance Points Chain mist oil reservoir Support and guide roller grease fittings 1 3 4 Chain oiler nozzle 5 6 7 Legend 1 Oil fill 2 Oil reservoir 3 Pressure gauge 4 Air Water separator 5 Chain oiler nozzle 6 Support roller grease fittings 7 Guide roller grease fitting 56 ...

Page 63: ...scoop seal Legend 1 1 Load scoop seal 2 Unit to unit seal 3 Support rollers 4 Sprockets 5 Drive chain tensioners 6 L Seal components springs and seal Unit to unit seal drive chain tensioners support rollers and sprockets L Seal components 2 3 5 4 6 Unit to unit seal details 2 57 ...

Page 64: ... PELLERIN MILNOR CORPORATION Figure 4 Electrical Control and Sensing Devices Load scoop photo eyes Load scoop photo eyes Legend 1 2 1 Emitter 2 Receiver 3 Proximity switches 4 Level switches 5 Level switch float tube Proximity switches Level switch 3 58 ...

Page 65: ...ets and flow meters 1 4 3 2 5 6 Weirs shell sumps and unit to unit piping 7 8 Float tube to sump hose 9 Legend 1 Wedge wire 2 Overflow 3 Drain 4 Lint basket 5 Holding tank 6 Leveling tank 7 Manual water valve set 8 Air actuated water valves 9 Sumps unit to unit piping and weirs 10 Float tube to sump hose 59 ...

Page 66: ...ntinuous Batch Washers PELLERIN MILNOR CORPORATION Figure 6 Steam Components Steam valve and piping Steam trap 1 2 3 Steam inlet Y strainer Legend 4 1 Steam valve 2 Steam piping 3 Steam trap 4 Steam inlet strainer screen inside 60 ...

Page 67: ...n 1 2 Air vent Legend 3 1 Replaceable air filter 12 X 12 X 1 2 Air filter fan 3 Console vent Figure 8 Inverter Cabinet Inverter Cooling fans and braking resistors Air filter 1 2 3 4 Legend 1 Inverter vents 2 Cabinet cooling fan 3 Braking resistor 4 Replaceable air filter 14 X 20 X 1 61 ...

Page 68: ...Preventive Maintenance for Continuous Batch Washers PELLERIN MILNOR CORPORATION Figure 9 Chemical Supply Hoses and Flush Valves Figure 10 Main Air Inlet Screen End of BIPCUM01 62 ...

Page 69: ...1 1 Inspect and Clean Keep the exterior of the motor free of dirt oil grease water etc Contaminates blocking ventilation will cause overheating and early motor failure 1 2 Lubricate Frequency quantity type and application method are all important These are explained in the remainder of this document 1 3 Test and Repair If a motor experiences frequent overload trips or inverter faults verify that a...

Page 70: ...0 RPM 1200 RPM 900 RPM Up to 215 132 5500 hours 12000 hours 18000 hours 22000 hours 254 to 286 160 180 3600 hours 9500 hours 15000 hours 18000 hours 324 to 365 200 225 2200 hours 7400 hours 12000 hours 15000 hours 6313 or 6314 bearings 2200 hours 3500 hours 7400 hours 10500 hours 404 to 5000 280 315 roller bearings 1100 hours 1750 hours 3700 hours 5250 hours Table 2 Determining the Service Severit...

Page 71: ...s Table 4 Grease Type Based on Severity of Service Rating from Table 2 Grease Type Standard Severe Shell Dolium R Chevron SRI or equivalent Extreme Darmex 707 or equivalent CAUTION 2 Damage and Malfunction Risks Poor greasing procedures such as introducing contamination or forcing grease into motor windings can damage the motor Allowing grease to drip onto components such as brake or clutch surfac...

Page 72: ...STM A307 and stainless steel B ASTM A354 Grade BC C SAE Grade 5 ASTM A449 D SAE Grade 8 and ASTM A354 BD 1 Torque Values The tables below list the standard size grade threadlocking compound and torque requirements for fasteners commonly used on Milnor equipment Note 1 Data derived from Pellerin Milnor Corporation Bolt Torque Specification bolt_torque_milnor xls 2002096 1 1 Carbon Steel Fasteners 1...

Page 73: ... 7 8 x 9 167 226 429 582 606 821 531 719 7 8 x 14 184 249 473 641 668 906 1 x 8 250 339 644 873 909 1232 796 1079 1 x 12 274 371 704 954 994 1348 1 x 14 281 381 723 980 1020 1383 1 1 8 x 7 354 480 794 1077 1287 1745 1126 1527 1 1 8 x 12 397 538 891 1208 1444 1958 1 1 4 x 7 500 678 1120 1519 1817 2464 1590 2155 1 1 4 x 12 553 750 1241 1682 2012 2728 1 3 8 x 6 655 888 1469 1992 2382 3230 2085 2827 1...

Page 74: ...2 376 246 329 3 14 x 16 144 192 223 297 315 420 7 8 x 9 125 166 322 430 455 606 398 531 7 8 x 14 138 184 355 474 501 668 1 x 8 188 250 483 644 682 909 597 796 1 x 12 205 274 528 716 746 995 1 x 14 210 280 542 735 765 1037 1 1 8 x 7 266 354 595 807 966 1288 845 1126 1 1 8 x 12 298 404 668 890 1083 1444 1 1 4 x 7 375 500 840 1120 1363 1817 1192 1590 1 1 4 x 12 415 553 930 1261 1509 2013 1 3 8 x 6 49...

Page 75: ...22 30 5 16 x 24 13 18 19 26 27 37 27 37 3 8 x 16 20 27 31 42 44 60 38 52 3 8 x 24 23 31 35 47 50 68 7 16 x 14 32 43 49 66 70 95 61 83 7 16 x 20 36 49 55 75 78 106 1 2 x 13 49 66 75 102 107 145 93 126 1 2 x 20 55 75 85 115 120 163 9 16 x 12 70 95 109 148 154 209 134 182 9 16 x 18 78 106 121 164 171 232 5 8 x 11 97 132 150 203 212 287 186 252 5 8 x 18 110 149 170 230 240 325 Table 8 Torque Values fo...

Page 76: ...ions of LocTite 277 Bolt Grade Grade 2 Grade 5 Grade 8 Grade BC Bolt Size Pound feet N m Pound feet N m Pound feet N m Pound feet N m 1 x 8 325 441 837 1135 1181 1601 1034 1402 1 x 12 356 483 916 1242 1293 1753 1 x 14 365 495 939 1273 1326 1798 1 1 8 x 7 461 625 1032 1399 1674 2270 1464 1985 1 1 8 x 12 516 700 1158 1570 1877 2545 1 1 4 x 7 650 881 1456 1974 2362 3202 2067 2802 1 1 4 x 12 719 975 1...

Page 77: ...3 709 314 425 1 1 4 x 12 504 683 480 651 288 390 1 1 2 x 6 930 1261 888 1204 533 722 1 1 2 x 12 732 992 703 953 422 572 2 Preparation WARNING 1 Fire Hazard Some solvents and primer products are flammable Use in a well ventilated area Do not use flammable products near ignition sources 1 Clean all threads with a wire brush a tap or a die 2 Degrease the fasteners and the mating threads with a cleani...

Page 78: ...compound to the bolt 3 Tighten bolt to value shown in the appropriate table Table 5 through Table 11 3 2 Through Holes 1 Insert bolt through assembly 2 Apply several drops of threadlocking compound to the bolt thread area that will engage the nut 3 Tighten bolt to value shown in the appropriate table Table 5 through Table 11 Figure 3 Through Hole Application Legend A No threadlocking compound here...

Page 79: ...Fastener Torque Requirements PELLERIN MILNOR CORPORATION Figure 4 Disassembly Use Localized Heat Legend A Soldering gun heating small fastener B Torch heating large fastener End of BIUUUM04 73 ...

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Page 81: ...Chapter 2 Parts and Assemblies 75 ...

Page 82: ...76 ...

Page 83: ...Chapter 2 Section 1 Drive Assemblies 77 ...

Page 84: ...0 Kenner LA 70063 0400 Litho in U S A BMP000026 2008184B Sheet 1 of 2 Drive Chart 76028 76039 G3 Tunnels 1 2 4 7 7 6 3 5 First and Last modules use one 10Hp motor with a 20Hp reducer per module Middle modules use two 5Hp motors each with 10Hp reducers See parts list 78 ...

Page 85: ...heet 2 of 2 ASSEMBLIES A D62 00560 7628 39Y2K DRIVECHART 10HP FIRST LAST MODULES B D62 00660 7628 39Y2K DRIVECHART 5HP MIDDLE MODULES COMPONENTS all 1 X6 40104 MACH 7622CBW SPROCKET 120A96 all 2 54N120E17H SPRKT 120E17H QD HARDENEDTEETH all 3 56Q2KE 2 1 2 BUSH VPUL QD TYPE E all 4 15E241 SQMACHKEY 5 8X2 3 4 A 5 54S029 RED 20HP 24 59 1 3325CF CBW21 B 5 54S027 RED 10HP 24 59 1 3325CF CBW18 all 6 54G...

Page 86: ...ensioner 76028 76039 G3 Tunnels A A SECTION A A TYPICAL 1 2 3 5 5 7 8 8 4 4 9 9 8 8 6 6 13 14 15 10 11 SHIM AS REQUIRED 15 Note Do not remove the plugs item 6 while chain guide is tensioned against the chain The spring may jump out Loosen the nut item 11 on the slotted adjustment and the jacking bolt items 13 14 15 to loosen chain tension 16 80 ...

Page 87: ... of 2 ASSEMBLIES A A65CH001 CHAIN TENSIONER ASSY COMPONENTS all 1 X6 70045 HOUSING CHAIN GUIDE all 2 X6 70046 CHAIN GUIDE all 3 06 70047 SUPPORT CHAIN GUIDE all 4 06 70048 SPRG CH GUIDE 105 MUSIC WIRE all 5 15C070 HXSOCSTRIPBOLT 5 8 X3X1 2 13 all 6 5SP0PCEHK NPT PLUG 3 4 HEXSOCHD ZINC all 7 54E019 PLBRZBRG 5 8X3 4X1 1 4EP101220 all 8 15U200 FLATWASHER USS STD 5 16 ZNC P all 9 06 70033 SPACER CHAIN...

Page 88: ...asher transfers Figure 1 and Figure 3 show oil mist system components Figure 1 Oil Mist System System components G3 model shown Air pressure regulator filter details Legend 1 Fill tube 2 Pressure relief valve alternate fill 3 Level gauge 4 Reservoir 5 Air pressure regulator filter 6 Inlet screen 7 Filter 8 Pressure gauge 9 Air regulator adjustment Figure 2 Oiler Drive Test Panel Test panel Legend ...

Page 89: ...les clogged with dirt grease or plastic will not spray Test weekly to ensure the proper amount of oil mist is delivered to each chain Drive chains Figure 3 and Figure 4 Inspect all chains daily for sufficient lubrication Verify oil mist between units at each transfer Table 1 Air Regulator Settings Number of drive chains Air regulator pressure settings psi bar 1 20 1 4 2 35 2 4 4 40 2 7 6 45 3 1 8 ...

Page 90: ...2 CW CCW Switch must be kept in the middle position Station an attendant at the panel to ensure switch is not moved 3 OILER TEST AUTO Move switch to TEST All nozzles spray as long as switch is held in TEST position allowing each nozzle to be tested X Xbc CTbc cT The oil air ratio or oil mist density depends on the characteristics of the oil and ambient temperature Density increases with lower temp...

Page 91: ...dU Q SU 5 5B9 9 B 3 B B1D9 Figure 3 Mist Oiler Spray and Test Items Nozzle and drive chain Oil density adjustment cover removed Spray test Legend 1 Nozzle 2 Drive chain 3 Set screw 4 Oil density adjustment screw 85 ...

Page 92: ...the following factory setting and modify if necessary 1 Remove cover and loosen set screw Figure 3 2 Turn the oil density adjustment screw clockwise until it seats Figure 3 Please note that a small amount of spray is still produced with the adjustment screw closed 3 Turn the adjustment screw one full turn counterclockwise 4 Test nozzles as described in Oil Mist Test and adjust as required End of B...

Page 93: ...ner LA 70063 0400 Litho in U S A BMP000042 2001225V Sheet 1 of 2 Chain Oiler Assembly 76028 76039 G3 Tunnels 19 20 A A B B DETAIL A A DETAIL B B 8 6 13 9 1 3 28 29 30 31 24 25 26 27 24 25 26 27 2 4 5 4 6 7 8 1 9 10 11 12 13 1 6 14 14 15 3 1 16 1 16 17 18 18 21 22 22 23 23 87 ...

Page 94: ...B AIR FILTER SEP PARKER 06F15CC all 8 5N0E05AG42 NPT NIP 1 4X5 TBE GALSTL SK40 all 9 27E790A AIR PRES REG PARK 06R111AC all 10 5N0E01KG42 NPT NIP 1 4X1 5 TBE GALSTL S40 all 11 5SL0ENFA NPTELB 90DEG 1 4 GALMAL 150 all 12 5SB0E0CBEO NPTHEXBUSH 1 4X1 8 BRASS 125 all 13 30N101 PRESSGAUGE 1 8 BACKCN 0 60PSI all 14 5SB1A0ENFO NPTHEXBUSH 1X1 4 GALMAL 150 all 15 27E790 OIL MIST GENERATOR LUBRIMIST all 16 ...

Page 95: ...n Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A 1 Tighten nut item 5 to 50 ft lbs of torque Do not use an impact wrech 2 Grease each wheel assembly with 20H012A until completey packed 7 1 3 11 5 4 8 9 8 10 6 2 12 13 14 15 16 A A 17 22 23 24 18 19 20 89 ...

Page 96: ...ll 12 06 70013H SPACER SUPPORT ROLLER all 13 06 70030 CLAMP SUPPORT ROLLER OUTER all 14 06 70030A CLAMP SUPPORT ROLLER INNER all 15 15K235D HXCAPSCR 3 4 104NC2A X 4 1 2 G all 16 15U340 LOCKWASH MEDIUM 3 4 ZINCPL all 17 15U320P FLATWASHER USS STD 3 4 ZNC P all 18 15K228B HEXCAPSCR 3 4 10 X 1 1 2 GR 5 all 19 15U340 LOCKWASH MEDIUM 3 4 ZINCPL all 20 15G240 HXNUT 3 4 10UNC2B SAE ZINC GR2 all 21 60E004...

Page 97: ...r Assembly 76028 76039 G3 Tunnels R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A 1 2 3 4 5 6 8 7 9 10 11 12 13 14 Torque nut item 7 to 50 ft lbs 15 16 17 18 SHIMS 19 20 21 19 20 22 23 91 ...

Page 98: ...1 PAIL A 14 W6 70014G WELD GUIDE ROLLER MNT MID RT B 14 W6 70014L WELD GUID ROLLER MNT MID LF all 15 15K228B HEXCAPSCR 3 4 10 X 1 1 2 GR 5 all 16 15U320P FLATWASHER USS STD 3 4 ZNC P all 17 15U340 LOCKWASH MEDIUM 3 4 ZINCPL all 18 15G239 HXNUT 3 4 16UNF2B SAE ZINC GR2 all 19 15K162 HXCAPSCR 1 2 13UNC2AX1 5 GR5 P all 20 15U286 FLATWASHER 2 0DX17 32 IDX1 4 all 21 15U300 LOKWASHER REGULAR 1 2 ZINC PL...

Page 99: ...in Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP000036 2001225V Sheet 1 of 2 Unit to Unit Drive Coupling 76028 76039 G3 Tunnel 1 2 3 6 6 5 2 HALVES INCLUDES HARDWARE 8 9 10 3 PLACES KEY 7 7 KEY View A A 4 A A 5 93 ...

Page 100: ...ts relate the parts list to the illustration Parts List Unit to Unit Drive Coupling BMP000036 2001225V Sheet 2 of 2 ASSEMBLIES A A64DB003 ASY UNIT UNIT DRIVEBASE CONN COMPONENTS all 1 06 40106A COUPLING ADJUST WASHER PLT all 2 X6 40106 DRIVE COUPLING ADJUST SIDE all 3 X6 40107 DRIVE COUPLING FIXED SIDE all 4 54J227A HUB FLEX COUPLING TUN TILTS all 5 54J227 FLEXCPLG REX E10 EA 2 HALVES all 6 56Q1ES...

Page 101: ...400 Kenner LA 70063 0400 Litho in U S A BMP000033 2008184B Sheet 1 of 2 Gear Reducer with Chain Coupling 76028 76039 G3 Tunnels For detailed instructions of replacing the drive chain coupling see document BIPCLM01 found within this manual 2 3 4 5 6 8 2 3 4 5 6 1 7 95 ...

Page 102: ...e illustration Parts List Gear Reducer with Chain Coupling BMP000033 2008184B Sheet 2 of 2 ASSEMBLIES A A67DB001 20HP REDUCER 10HP MOTOR ASSY FIRST LAST MODULES B A67DB002 10HP REDUCER 05HP MOTOR ASSY MIDDLE MODULES COMPONENTS A 1 54S029 MILNOR 24 59 1 210TC 23HP B 1 54S027 MILNOR 24 59 1 180TC 12 5HP all 2 27E5511D FLEX COUP 5018TBF COUPLING all 3 27E5511E 1610 1 1 4 BORE BUSHING all 4 27E5511C F...

Page 103: ...ally tighten the bushing bolts in an alternating pattern until the sprocket seats on the bushing Repeat the tightening pattern at least three times Torque bushing bolts to 108 inch pounds 1 25 kg cm Figure 7 Use a pipe wrench on the bushing to prevent the sprocket from turning during the tightening procedure 8 Install the gear reducer sprocket Position sprocket on shaft but do not tighten set scre...

Page 104: ...Figure 1 Sliding taper bushing on motor sprocket Figure 2 Aligning taper bushing with motor drive shaft 10 HP motor installation shown Figure 3 Applying Loctite to taper bushing set screw Figure 4 Securing taper bushing Figure 5 Notch motor shaft keyway Figure 6 Fitting motor sprocket to bushing 98 ...

Page 105: ...r sprocket Figure 8 Positioning the gear reducer sprocket Figure 9 Sliding motor into gear reducer Figure 10 Attaching wire wrap leader to drive chain for threading Figure 11 Starting chain into sprockets Figure 12 Feeding chain through sprockets 99 ...

Page 106: ...3_e Y Wc BUdb_VYd Ydc D7 C3B Q T D7 C3B 5 5B9 9 B 3 B B1D9 Figure 13 Double drive chain seated on sprockets Figure 14 Partially installed master link Figure 15 Installing center plates Figure 16 Center plates in position End of BIPCLM01 100 ...

Page 107: ...ins must have the same amount of tension If a chain is tighter than an adjacent chain it will drive the adjacent cylinder and could lead to premature failure of chains support rollers or gear reducers aT_PaPcX b U a CTbcX V 2WPX CT bX F0A 8 6 2adbW P S 4 caP_ 7PiPaSb Guards covers and panels Operating the machine with any guard cover or panel removed exposes moving components Lock out and tag out ...

Page 108: ...Measuring the distance between chain guide and housing Tensioner Fastener and Adjusting Bolt Legend 1 Chain guide 2 3 4 19 1 25 3 Chain guide housing 4 Chain tensioner nut 5 Adjustment bolt 0SYdbcX V 2WPX CT bX After determining that chain slack exceeds specifications 1 Lock out and tag out power at the wall disconnect 2 Loosen the chain tensioner nuts back out the adjusting bolts and slide both t...

Page 109: ...n the other end of the unit with the Top Dead Center bolt on the adjacent unit 10 Reinstall flange coupling bolts Figure 4 11 Reinstall chain tensioners Set guide to housing clearance for 3 4 1 Figure 2 Figure 3 Checking Chain Tension Checking chain tension using a 48 level Gear reducer mounting bolts Legend 1 3 4 19 1 25 slack 2 Gear reducer mounting bolt 4 locations 3 Sprocket shaft 4 Coupling s...

Page 110: ...support roller plate Figure 6 These alignment flat washers determine where the wheel tracks on the cylinder and must be reinstalled exactly as removed See Support Roller Assembly BMP000030 in this manual for additional information 7 Install the grease fitting on the roller Slowly lower the cylinder and remove the jack Check that the cylinder makes contact with the roller 8 Tighten chain to specifi...

Page 111: ...4bYfU DbQY CUbfYSU 5 5B9 9 B 3 B B1D9 Figure 7 Support Wheel Tracking End of BIPCLM02 105 ...

Page 112: ...witch is set approximately 5 1 2 below the center line of the bracket B Safety Switch is 3 1 2 below the center line of the bracket C Alignment Proximity Switches are 8 to the left of the center of the bracket D Top Dead Center Switch is 8 to the right of the bracket E Counter Clockwise Limit Switch is set approximately 5 1 2 above the centerline of the bracket ALIGNMENT PROXIMITY SWITCHES C TOP D...

Page 113: ... 2 of 3 Proximity Switch Target Installation 76028 76039 G3 Tunnels MAXIMUM COUNTERCLOCKWISE ROTATION 3 00 POSITION TOP DEAD CENTER 11 30 POSITION MAXIMUM CLOCKWISE ROTATION 5 30 POSITION ALL POSITIONS ARE VIEWED FROM REAR DISCHARGE END NOTE PHOTOS OF G2 WELDED TUNNEL NOT G3 TUNNEL BEAM 11 30 FISH CENTERED BEAM 3 00 BEAM 5 30 107 ...

Page 114: ...6UNC2AX1 GR5 ZINC all 6 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL all 7 15G205 HXNUT 3 8 16UNC2B ZINC GR2 all 8 15U245 FLTWASH 3 8 STD COMM 18 8 SS all 9 15K052 HXCAPSCR 5 16 18UNC2AX3 4 SS18 all 10 15G186 HEXNUT 5 16 18UNC2 SS18 8 all 11 15U201 FLATWASH 7 80DX3 8IDX 062THK S all 12 15U205 LOCKWASHER MEDIUM 5 16 18 8SS all 13 06 40149 PROX SWITCH LATERAL ADJUSTER all 14 06 20644 PROX SW MTG RING EXIT EN...

Page 115: ...gle Symptoms include portions of separate loads becoming intermixed in the tunnel and or a large volume of water splashing out of the discharge end during transfer Verify that switches are located in the positions specified herein If resetting the switch positions does not correct the problem contact the factory Ë Switch Function and Identification On these models all four rotation control switche...

Page 116: ...rtain that switches switch wires and brackets are secure and cannot become entangled when the cylinder is turning Î FIGURE 1 MSSMD446AE Î Switch Locations Î FIGURE 2 MSSMD446AE Î Clockwise Limit Switch RPX1 Î FIGURE 3 MSSMD446AE Î Counterclockwise Limit Switch RPX 2 Alignment Switches RPX5 and RPX6 SETTING ROTATION LIMIT SWITCH POSITIONS ON 76028 AND 76039 TUNNEL WASHERS MSSMD446AE 9637AV 2 of 3 1...

Page 117: ...Î FIGURE 4 MSSMD446AE Î Transfer Limit Switch RPX4 Î FIGURE 5 MSSMD446AE Î Safety Limit Switch RPX3 Setting Rotation Limit Switch Positions on 76028 and 76039 Tunnel Washers MSSMD446AE 9634AV 3 of 3 111 ...

Page 118: ...112 ...

Page 119: ...Chapter 2 Section 2 Load Chute and Seals 113 ...

Page 120: ...O Box 400 Kenner LA 70063 0400 Litho in U S A BMP940078 2002146V Sheet 1 of 2 Load Chute Seal Installation 76028 76039 CBW G2 G3 26 27 26 27 26 27 28 28 28 2 5 6 3 Detail A 6 17 18 7 8 1 7 3 4 9 10 11 8 20 21 22 19 16 6 See Detail A 23 24 25 Water Collector 114 ...

Page 121: ...S SCOOP TOP BRKT all 8 01 10034A NAMEPLATE LARGE MILNOR LOGO all 9 5SP1EDESC NPT PLUG 1 25 SQCORED GALV CI all 10 15K162 HXCAPSCR 1 2 13UNC2AX1 5 GR5 P all 11 15G255 REGULARSQNUT 1 8UNC2 BLK 36 3 all 12 15K084S HXCAPSCR 3 8 16NCX5 8 SS18 8 all 13 15U245 FLTWASH 3 8 STD COMM 18 8 SS all 14 15U260 LOCKWASHER MEDIUM 3 8 SS18 8 all 15 15P200 TRDCUT F HXWASHD 3 8 16X3 4NIK all 16 15P010 PHILPAN TRDCUTS...

Page 122: ...nents relate the parts list to the illustration Parts List Water Collector ASSEMBLIES A G67WC001 G3 WATER COLLECTOR ASSY COMPONENTS all 1 06 20629D ENTRY EXIT H20 COLLECT TARG all 2 06 20632A SCUPPER BRKT RIGHT SIDE all 3 06 20632B SCUPPER BRKT LEFT SIDE all 4 15K033 BUTSOKCAPSCR 1 4 20X5 8 SS18 8 all 5 15G170 HEXNUT 1 4 20UNC2 SS18 8 all 6 15U181 LOCKWASHER MEDIUM 1 4 SS18 8 all 7 15U188 FLTWASH ...

Page 123: ...numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Unit To Unit Transition Seal Installation BMP940101 2001225V Sheet 1 of 1 ASSEMBLIES 00A G64TS001 96232C 7628 CONNECT TRANS SEAL ASSY REFERENCE ASSEMBLY 001 W6 40048G 96241E WLMT DRIP RING M M CONN RETR 002 06 40048A 96273B UNIT UNIT TRANS RING SEAL 003 15Q041 SOKSETSCR 5 16 18X1 3 4 SS CUP PNT 004 15G188...

Page 124: ...et 1 of 2 Tension Seal Assembly 76028 76039 CBW G2 G3 5 13 NOTE 2 SPACERS 4 75 121 NOTE 1 NOTES 1 TIGHTEN NUTS UNTIL THE SPRING IS COMPRESSED TO THE DIMENSION SHOWN 2 DO NOT OVER TIGHTEN THERE MUST BE APPROXIMATELY 5 13 DAYLIGHT AS SHOWN ITEMS 5 11 AND HARDWARE ARE ALSO COMMON TO THIS SIDE OF ITEM 2 2 1 5 3 4 6 7 8 9 9 10 11 118 ...

Page 125: ...list to the illustration Parts List Tension Seal Assembly BMP840026 2000444V Sheet 2 of 2 ASSEMBLIES A G62 00400H INST SPLIT SEAL ENTRY EXIT COMPONENTS all 1 X6 20615 SEAL OPEN CUT DRILL all 2 W6 20639 L SEAL CVR IN LIP EXIT WLMT all 3 W6 20638 PLT REINF SPLT SL LG LF WLMT all 4 W6 20637 PLT REINF SPLT SL LG RT WLMT all 5 06 20416A BRKT YOKE CONN SPLIT SEAL all 6 17A004 ADJ YOKE END 1 4 28 XYLAN C...

Page 126: ...120 ...

Page 127: ...Chapter 2 Section 3 Water Steam and Peristaltic 121 ...

Page 128: ...BMP000077 2002022V Sheet 1 of 3 Level Box Drain Options 76028 76039 G3 Tunnels 1 2 FLOW TO SEWER LOAD LEVEL BOX FLOW TO NEXT FLOW NOT VALVE AT LOAD LEVEL BOX FLOW TO FLOWSPLITTER 1 3 1 4 AIR CYLINDER SEE BMP970001 1 5 7 6 a b h 8 9 24 25 26 27 28 24 25 26 27 28 24 25 26 27 28 24 25 26 27 28 13 14 15 16 122 ...

Page 129: ...LOWNOT VLV LEVBX GSKT A 2 W6 70022 WELD DRAIN TO SEWER B 3 W6 40525 7628G3 FLOW NEX WELD C 3 W6 70025 7639 FLOW NEXMOD D 4 W6 70022E WELD FLO WEIR EAGLE E 5 W6 40168B 7628G3 FLONOT VAL WELDMENT F 5 W6 50039A 7639G3 FLONOT VAL WELD all 6 02 18660A DUMP VALVE AIR CYL GASKET E 7 A62 06000 AIR CYL FLOW NOT VALVE F 7 A65AC001 7639 AIR CYL FLOWNOT VLV ASY C 8 60E319A08K HOSE 6 ID X 8 5 LG GATES 4175 C 9...

Page 130: ...t Level Box Drain Options BMP000077 2002022V Sheet 3 of 3 all 19 06 20348K GSKT FLNG MTG DYE LEVEL BOX all 20 06 20297B GASKET DYE CBW STEAM FLANGE all 21 06 20298A PLATE FLANGE NO STEAM all 22 15K095A HEXCAPSCR 3 8 16X1 BRASS all 23 24G030N ROLLED WASH 379ID NYLTITE 37W all 24 15G225 HEXNUT 1 2 13UNC2 SS18 8 all 25 15K146 HEX CAP SCR 1 2 13 UNC2 X 1 SS all 26 15U310 LOKWASHER REGULAR 1 2 SS18 8 a...

Page 131: ...oration Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP970001 2002272V Sheet 1 of 2 Air Cylinder Flow Not Valve 76028 76032 76039 CBW Hand Tighten Until Final Assembly Flow Not Valve Body 125 ...

Page 132: ... 269C 4 4B all 9 53A500 SLEEVE DELRIN 1 4 OD 60PT 4 all 10 03 01313S 85506B STOP AIRCYL W 2 11 16STR SS all 11 02 02194 93217B PISTONCUP DUMPVALVE 2 3 8 all 12 02 02085 75161A UP WASHER 2 OD PISTONCUP all 13 02 02105B 92253B 2 38 ACYL BRASS PISCUP WASHR all 14 02 02185 79237A WASHER PISTON CUP COMP LIMIT all 15 60C106 ORING 5 16ID 1 16CS BN 70 DURO 011 all 16 27B34010SS SPACERROLL 51ID 625L 062T S...

Page 133: ...OSE MUST NOT TRAP WATER 1 2 3 4 1 3 5 6 7 8 9 9 10 11 12 TYPICAL 14 15 16 17 TYPICAL 13 13 18 19 Speed Nut Adjustments 1 To adjust speed nut pinch ends together and slide in desired direction 2 Do not use tools to move speed nut 3 To raise low level move top speed nut down on rod 4 To raise high level move bottom speed nut down on rod See level setting instructions elsewhere for more information 1...

Page 134: ...NTS all 1 W2 14432X WELD FLOAT TUBE 20 SS all 2 SA 02 011 FLOAT ASSY L 25 STD LEVEL all 3 ELL000MK2 WATER LEV SW ASSY 1 UP 1LO all 4 15P175 TRDCUT F HXHD 1 4 20UNC2AX1 2 all 5 12M036L 1 2 90 DEG SHORT ELLS all 6 12M043A FLX STRAIN PIGTAIL 197 348 all 7 09V290A CABLE 18 4 SJTO 7 16 OD 250 all 8 02 15097C BRACKET LEVCONT PER PRINT all 9 02 15642A CLAMP 3 FLOAT CHAMBERED all 10 15K039 HXCAPSCR 1 4 20...

Page 135: ...evel Box Lid BMP000079 2002025V Sheet 1 of 1 ASSEMBLIES A A65LL001 7639 LEVELBOX LID ASSY COMPONENTS all 1 06 50100 7639 LEVELBOX LID EXT all 2 06 50105 7639 LEVELBOX LID GASKET all 3 06 50103 7639 BRACKET SOAP CHUTE HNGE all 4 15J004 TUBULAR RIVET TRS 40988 3 16 all 5 06 50104 7639 SOAP CHUTE HINGE all 6 12P100 BALLKNOB RD PLASTIC DAVIES 45H all 7 15K086B HEXCAPSCR 3 8 24X1 SS18 8 all 8 15U245 FL...

Page 136: ...rin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP000070 2001444V Sheet 1 of 2 Water Assemblies and Schematics 76028 76039 G3 Tunnels A B C D 2 AUTO WITH VERNIER METER G3 3 AUTO WITH VERNIER METER G3 1 2 3 6 5 130 ...

Page 137: ... Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A Water Assemblies and Schematics 76028 76039 G3 Tunnels BMP000070 2001444V Sheet 2 of 7 E F G 1 AUTO VERNIER METER FOR REUSE G3 11GPM 2 AUTO VERNIER METER FOR REUSE G3 45GPM 1 2 3 6 5 131 ...

Page 138: ...oration Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A Water Assemblies and Schematics 76028 76039 G3 Tunnels BMP000070 2001444V Sheet 3 of 7 2 AUTO NO VERNIER OR METER FAST FILL H J 1 6 5 6 132 ...

Page 139: ... 400 Kenner LA 70063 0400 Litho in U S A Water Assemblies and Schematics 76028 76039 G3 Tunnels BMP000070 2001444V Sheet 4 of 7 REUSE MAKE UP G3 OPTIONAL REUSE MAKE UP G3 WITH ALTERNATE WATER ALTERNATE WATER INTO REUSE TANK INTO REUSE TANK TO LOAD CHUTE K L 1 1 1 133 ...

Page 140: ...063 0400 Litho in U S A Water Assemblies and Schematics 76028 76039 G3 Tunnels BMP000070 2001444V Sheet 5 of 7 REUSE INLET FUNNEL FLUSH G3 OPTIONAL REUSE INLET FUNNEL FLUSH G3 WITH ALTERNATE WATER ALTERNATE WATER FROM PUMP FROM PUMP M N INTO LOAD CHUTE INTO LOAD CHUTE 1 1 7 7 4 4 134 ...

Page 141: ...Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A Water Assemblies and Schematics 76028 76039 G3 Tunnels BMP000070 2001444V Sheet 6 of 7 3 AUTO INLET WITH ENHANCE VERNIER AND METER G3 FLOWMETER ON MAIN WATER MANIFOLD P Q 3 2 2 1 1 9 8 135 ...

Page 142: ...T ENHANCE G3 Q A67WV102 3 AUTO INLET ENHANCE G3 COMPONENTS ACEFGH 1 96D086WE ANGBODVLV 1 25 NC H20 BURK BRZ KLMNPQ BDJ 1 96D086WESS ANGBODVLV 1 25 N C H2O BURK SS ACEFGPQ 2 96D086WEXA BALVAL 1 25 WATTS W THROTTLE L BD 2 96D086WEYA BALVAL 1 25 WATS W THTLE L SS AP 3 30F201 FLOWMETER 2 FNPT 45GPM B 3 30F201S FLOWMTRMULLER 2 FNPT S S 45GPM CQ 3 30F250 FLOWMETER MULLER 2 5FNPT 90GPM D 3 30F250S FLOWME...

Page 143: ...R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP930027 98092V Sheet 1 of 2 Milnor Centrifugal Pump BMP930027 98092V 1 of 2 137 ...

Page 144: ...5 CENTR PUMP IMPELLER MACH all 3 Y6 20697 93497 1 5 CENTR PUMP DIFFUSER MACH all 4 Y6 20698 93497 1 5 CENTR PUMP ADAPTER MACH all 5 Y6 20699 92397 1 5 CENTRI PUMP TOP MACH all 6 06 20715 93177B1 5 CENTRI PUMP TOP GASKET all 7 06 20714 91232B1 5 CENTRI PUMP WATER GASKET all 7 06 20714A 95297B 1 5 CENTRI PUMP SPLASH SEAL all 8 06 20716 92362B1 5 CENTRI PUMP DFSR SEAL all 9 06 20717 91232B1 5 CENTRI ...

Page 145: ...037 2005234V Sheet 1 of 3 Steam Assemblies 76028 76039 G3 Tunnels STEAM TRAP STEAM SPARGER 5 ORIFICE STEAM MANIFOLD INLET STEAM INLET 1 2 3 4 6 7 8 6 7 8 5 5 41 42 2 5 41 42 6 7 8 10 11 12 9 32 33 34 35 36 38 39 40 31 37 38 39 40 27 28 25 29 30 13 14 15 17 17 18 19 20 21 22 23 25 26 24 15 16 27 28 5 41 42 23 139 ...

Page 146: ... Y STRAINER S S all 3 51T062 Y STRAINER 2 NPT CAST IRON all 4 5SP1EDESC NPT PLUG 1 25 SQCORED GALV CI all 5 51KE2ANASA 2 SPIRAL GASKET FGCCG 1GG all 6 15K225 HXCPSCR 5 8 11X2 1 2 all 7 15U315 LOKWASHER MEDIUM 5 8 ZINCPL all 8 15G238 HXNUT 5 8 11UNC2B SAE ZINC GR2 all 9 51T60B00QH 1 STMTRAP SARCO 1 FT14 14 all 10 5N0PCLSF82 NPT NIP 3 4XCLS TBE BLKSTL S80 all 11 5SB1A0PMFO NPTHEXBUSH 1X3 4 BLKMAL 15...

Page 147: ...TEAM AIRVAL ASPIRATOR all 33 15N162A TRUSMACSCR 1 4 20UNC2AX1 2 ZIN all 34 15G165 HXNUT 1 4 20UNC2BSAE ZC GR2 all 35 15U180 LOCKWASHER MEDIUM 1 4 ZINCPL all 36 53A031XB BODY EL90MALE 25X25 269C 4 4B all 37 53A043S TEE TUBEXMPXTUBE 1 4 B71A 4B all 38 53A059A NUT 1 4 BR HOLYOKE AND 61A 4 all 39 53A500 SLEEVE DELRIN 1 4 OD 60PT 4 all 40 53A501 TUBE INSERT 163 OD 63PT 4 40 A E 41 W6 40440F WELD STMMFL...

Page 148: ...ration Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP000074 2004413V Sheet 1 of 3 Peristaltic Installation 76028 76039 G3 Tunnels 1 3 2 6 PLACES 7 6 4 5 8 KIT 10 FITTINGS 3 8 1 2 9 6 7 11 142 ...

Page 149: ...or Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP000074 2004413V Sheet 2 of 3 Peristaltic Installation 76028 76039 G3 Tunnels 17 17 20 21 19 12 13 14 15 16 17 11 TYPICAL 23 24 24 24 22 22 22 24 25 25 25 25 26 26 26 26 26 26 18 6 7 7 6 27 143 ...

Page 150: ...MP 1 25 DIA SPRINGTYPE all 7 60E010B TUBING POLYWIRECLR 1 IDX1 375 all 8 53AEM9KKB ASSY MALE EL 5TX 5MP BRASS 69 all 9 53ACM0KKB ASSY MALECON 5TX 5MP BRASS 68 all 10 PK33 0013 KIT FITTINGS 6 PERISTALTIC all 11 60E005F TUBING NYL BLK 1 2 ODX 375ID all 12 53A3000KB SLEEVE 1 2 OD TUBE 60AP 8 all 13 53A4000KB TUBE INSERT 1 2 OD 60AE 8 all 14 53A10SSKB 5T COMPNUT 11 16 20 AND 61A 8 all 15 53ACM0KEB ASS...

Page 151: ...ion Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP000072 2002404V Sheet 1 of 2 Dump Valve Installation 76028 76039 G3 Tunnels 1 2 3 5 4 6 7 8 10 PLACES 9 10 11 10 PLACES 13 14 15 13 14 15 12 145 ...

Page 152: ...ORMALLY CLOSED SHORT COMPONENTS A 1 A64DV003 DUMP BONNET DBL ACT G3CBW B 1 A64AC001A N C DUMP VAL AIR CYL 4 1 2X8 C 1 A64DV004 BONNET DUMPVAL NC G3 AC 2 W6 40055A DUMP VALVE WLMT SHORT G3CBW B 2 W6 40055 DUMP VALVE BODY WLDT 4 1 2X8 AC 3 06 40069J DUMPVAL ADAPT GASKET G3 B 3 06 40069E 4 1 2X8 DYE DUMPVALVE GASKET AC 4 W6 40076B STRAIGHT DUMP VAL ADPT G3CBW B 4 W6 40076 STRAIGHT DUMP V ADAPT WLMT a...

Page 153: ...P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP000073 2002404V Sheet 1 of 2 Dump Valve Double Acting Bonnet 76028 76039 G3 Tunnel 13 24 27 16 17 6 19 14 21 15 18 11 12 13 26 8 27 9 10 3 7 28 20 2 4 31 6 5 29 30 1 22 25 23 24 27 21 28 28 35 32 00B ONLY 147 ...

Page 154: ...316SS B 11 02 16021K DUMPVAL STEM 9 G3 all 12 02 02068 AIRCYL STAINLESS DUMPVALVE A 13 02 10585 TIE BOLT 5 16 18X7 875LG SS B 13 02 10585D TIE BOLT 5 16 18X7 875 PLTD all 14 02 02105B 2 38 ACYL BRASS PISCUP WASHR all 15 02 02194 PISTONCUP DUMPVALVE 2 3 8 all 16 02 02185 WASHER PISTON CUP COMP LIMIT all 17 02 02085 UP WASHER 2 OD PISTON CUP all 18 03 01313 STOP AIR CYL W 2 11 16STROKE A 19 02 02101...

Page 155: ...3 0400 Litho in U S A BMP970067 2001444V Sheet 1 of 2 Dump Valve Bonnet Normally Closed 76028 76039 G2 G3 Tunnels 30 29 28 32 27 26 25 24 25 21 20 15 16 17 18 19 4 14 13 12 11 07 08 09 10 03 05 06 02 01 37 Dump Valve Body 22 23 38 SEE DETAIL A 33 34 35 36 31 01 31 36 01 DETAIL A 05 149 ...

Page 156: ...D NYLTITE 25W all 11 27B260156S SPCRSLD 26ID 375OD 156L 316SS all 12 06 40065 92371B DUMP VALVE CUP GASKET all 13 06 40066 94271B DUMP VALVE CUP all 14 06 40067 96372B CUP ALIGNMENT STRIP all 15 15K062 HEXCAPSCR 5 16 18X1 18 8SS all 16 15G186 HEXNUT 5 16 18UNC2 SS18 8 all 17 15U205 LOCKWASHER MEDIUM 5 16 18 8SS all 18 24G027N ROLLED WASH 312ID NYLTITE 31W all 19 60C108 ORING 1 2IDX3 16CS BUNA70 31...

Page 157: ... O Box 400 Kenner LA 70063 0400 Litho in U S A BMP000071 2001444V Sheet 1 of 2 Reuse Tank 76028 76039 G3 Tunnels 4 5 3 7 26 27 6 2 12 12 1 40 41 42 43 32 33 34 21 22 20 19 18 17 45 47 46 29 30 31 15 16 28 13 14 23 24 25 17 21 22 35 36 37 38 39 SEE BMP800228 151 ...

Page 158: ... 21 02 10354A FLANGE DRAWN 3 NPT BOLT ON all 22 06 20452C GASKET 3 DRAWN W W LINT TANK all 23 5P3AP4EN 3 SCH 40 PVC PIPE BE all 24 5KL3AP4A SOK ELBOW 90DEG 3 PVC SCH40 all 25 5P3AP4EN 3 SCH 40 PVC PIPE BE all 26 15N087 RDMACSCR 8 32UNC2X3 8 SS18 8 all 27 15U120B LOCKWASHER MEDIUM 8 SS18 8 all 28 15P175 TRDCUT F HXHD 1 4 20UNC2AX1 2 all 29 15K039 HXCAPSCR 1 4 20UNC2AX3 4 GR5 Z all 30 15G165 HXNUT 1...

Page 159: ...lerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP070005 2007064B Sheet 1 of 6 Flow Splitter G3 Tunnels TO SEWER TO REUSE FROM MODULE 2 3 38 39 68 69 54 55 24 25 54 55 67 67 60 61 67 67 63 66 65 64 63 62 1 153 ...

Page 160: ...n Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP070005 2007064B Sheet 2 of 6 Flow Splitter G3 Tunnels SEE DETAIL A 38 39 38 39 43 44 45 46 47 22 23 12 13 14 15 16 11 17 44 44 44 19 20 21 10 18 154 ...

Page 161: ...n Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP070005 2007064B Sheet 3 of 6 Flow Splitter G3 Tunnels DETAIL A FLOWSPLITTER 5 INLET PIPING PROVIDED 49 50 50 51 52 53 7 WITHIN 2PLACES 9 6 4 8 48 155 ...

Page 162: ...O Box 400 Kenner LA 70063 0400 Litho in U S A BMP070005 2007064B Sheet 4 of 6 Flow Splitter G3 Tunnels STANDARD HEIGHT LEGS ADDITIONAL HEIGHT LEGS 56 57 58 57 59 57 56 24 25 32 33 34 35 36 37 35 42 41 40 5 5 26 26 27 27 29 30 27 28 27 28 27 28 27 28 31 11 20 156 ...

Page 163: ...SLEEVE DELRIN 1 4 OD 60PT 4 all 17 02 14432 FLOAT CHAMBR BLOW DWN TOP all 18 SA 02 011 FLOAT ASSY L 25 STD LEVEL all 19 ELL000MK2 WATER LEV SW ASSY 1 UP 1LO all 20 12M036L 1 2 90 DEG SHORT ELLS all 21 12M043A FLX STRAIN PIGTAIL 197 348 all 22 60E013 TYGON TUBING 1 IDX1 25 OD all 23 27A090S HOSECLAMP 13 16 1 5 SS 64016B all 24 06 20402L PUMP MOUNTING BRACKET LNT TK all 25 06 20730 SPACER MOTOR TO B...

Page 164: ...APTER MALE 3 SXM PVC SCH40 all 57 5P3AP4EN 3 SCH 40 PVC PIPE BE all 58 5KL3AP4A SOK ELBOW 90DEG 3 PVC SCH40 all 59 5K3AP4A SOKTEE 3 PVC SCH40 all 60 96D086WE ANGBODVLV 1 25 NC H20 BRZ all 60 96D086WESS ANGBODVLV 1 25 N C H2O BURK SS all 61 96D086WEA ANGBODVLV 1 25 NO H2O BRZ all 61 96D086WEST ANGBODVLV 1 25 N O H2O BURK SS all 62 51E098ASS KINGREDNIP1 5IDX1 25MP RST2015 all 63 5SL1ESFA NPT ELB 90D...

Page 165: ...0063 0400 Litho in U S A BMP070006 2007062B Sheet 1 of 4 Press Water Return Tank G3 Tunnels 1 37 39 38 39 39 40 36 38 9 10 11 12 13 20 21 21 44 42 43 35 33 34 35 33 34 STANDARD PUMP 1 25 HOSE HIGH PRESSURE PUMP 3 HOSE STANDARD PUMP 1 25 HOSE HIGH PRESSURE PUMP 1 5 HOSE 36 36 37 159 ...

Page 166: ... Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP070006 2007062B Sheet 2 of 4 2 3 2 4 5 6 23 24 25 26 25 Press Water Return Tank G3 Tunnels 160 ...

Page 167: ...r Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP070006 2007062B Sheet 3 of 4 STANDARD HEIGHT LEGS ADDITIONAL HEIGHT LEGS 7 7 8 15 14 19 16 17 18 27 27 28 28 30 31 28 29 28 29 28 29 28 29 32 Press Water Return Tank G3 Tunnels 161 ...

Page 168: ...LOAT ASSY L 66 42DA 52DYA all 16 ELL000MK2 WATER LEV SW ASSY 1 UP 1LO all 17 12M036L 1 2 90 DEG SHORT ELLS all 18 12M043A FLX STRAIN PIGTAIL 197 348 all 19 09V290A CABLE 18 4 SJTO 7 16 OD 250 all 20 60E013 TYGON TUBING 1 IDX1 25 OD all 21 27A090S HOSECLAMP 13 16 1 5 SS 64016B all 22 5N0P02GS41 NPT NIP 3 4X2 375TOE 304SS SK4 all 23 51AB3AN3AM ADAPTER MALE 3 SXM PVC SCH40 all 24 5KC3AP4 SOK COUP 3 P...

Page 169: ...Chapter 2 Section 4 Pneumatics 163 ...

Page 170: ...tc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Pneumatic Shuttle Valve BMP080032 2008462B Sheet 1 of 1 COMPONENTS all 1 96N0011H SHUTLVLV 1 4 4WAY MECHSPRING Pneumatic Shuttle Valve 76028 76039 G3 Tunnels 9248 G4 Tunnels 5 Port 4...

Page 171: ...Chapter 3 Installation 165 ...

Page 172: ... to components relate the parts list to the illustration Parts List Tunnel Feet Shipping Brackets 1 W6 20401S 2001292B FOOT CBW MOUNT FLAT 2 17R125A15K 83287 STUD DRIVEBASEADS 1 1 4X15 5 3 15G261 HVHXNUT 1 1 4 8UNC2B ZINC GR2H 4 15U440 FLATWASH USS STD 1 1 8 STLHD 5 15U425 LOCKWASHER MEDIUM 1 1 4 ZINC P 6 06 70016B 99122C G3 SHIPPING LIFTING PLATE 7 06 70016 99166 BOLT DOWN BKT SHIPPING RIGHT 8 06...

Page 173: ...Chapter 3 Section 1 Dimensional Drawings 167 ...

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