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Milnor 48040F7D Installation And Service Download Page 73

Pellerin Milnor Corporation

Figure 3.

Shell plugs

Legend

U.

There are four plugs in the shell. There are two on
each side of the shell. For maintenance, replace the
plugs with the bolts that hold the cylinder.

Find the assembly for your machine and the letter shown in the “Item” column. The components for your machine will show this
letter or the word “All” in the “Used In” column. The numbers shown in the “Item” column are those shown in the illustrations.

Used In

Item

Part Number

Description/Nomenclature

Comments

Assemblies

A

REFERENCE

MWF100

B

REFERENCE

4840F

Components

All

1

03 48053B

GSKT=53+1/2BC 4840F 1/8 THK

A

2A

15B206

HEXCAPSCR M20-2.5X100, 8.8 ZINC

B

2B

15K226FM

HEXCAPSCR M16X80, ZINC 8.8

A

3A

15U283A

M20 FLATWASHER HARD

B

3B

15U316M

FLTWASH D16 HARD HV200 D16 Z

A

5A

15G240M

HEX NUT M20-2.5 ZINC

B

5B

98CX773115

HEXNUT M16, ZINC

A

6A

15B203

HEXCAPSCR M20-2.5X70 ZINC 8.8

B

6B

98CX770164

HEXCAPSCR M16X70, ZINC8.8

All

8

15K310M

HEXCAPSCR M30X100 CLS 10.9 Z

All

9

15U600

FLTWASH 1+1/4 HARD ASTM F436

All

10

20C007G

THDLOCKSEAL LCT24231 RMUBL50CC

A

11

X2 21916

CYL PULL-UP PLATE, 4840F7

B

11

98MW90720

CYL PULL-UP PLATE, MWF100

All

12

X2 21917

COVER=CYL HUB, 4840F7 MACH

All

13

02 21918

GASKET= CYL HUB COVER, 4840F7

All

14

15B201B

M30-3.5X100 CLS10.9 HEX HD CAP SCREW ZINC

All

16

15U137

FLTWSHR M6-1 18-8 SS

All

17

15K032MS

BUTSOKCAP SCR M6*20 SS

All

18

60C155V

ORING 4.75ID3/16CS VITON75#351

All

19

60C157V

ORING 4+7/8ID 3/16CS VITON-352

All

20

15B201A

M20-2.5X60 CLS10.9 HEX HD CAP SCREW ZINC

Cylinder and Bearing Installation MWF100, 4840F

3 of 3

BPWMEB01 / 2017466A

BPWMEB01

0000160808

A.3

11/17/17 3:11 PM

In Work

69

Summary of Contents for 48040F7D

Page 1: ...MPI48F7ZAE 2018116A Publishing System TPAS2 Access date 04 12 2018 Document ECNs Latest Installation and Service 48040F7B 48040F7D 48040F7J 48040F7Z PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Page 2: ......

Page 3: ...BMP150011 2015095A 26 48040F_ 48040H_ 68036H_ Washer Extractor Installation BIIFLI01AC 20140321 31 Prevent Damage from Chemical Supplies and Chemical Systems BIWUUI03 2017353A 36 About the Forces Transmitted by Milnor Washer extractors BIWUUI02 20001108 39 2 Service and Maintenance 40 Service Connections BIIFUI01 20091215 43 Torque Requirements for Fasteners BIUUUM04 20180109 51 Disc Brake Mainten...

Page 4: ...lves BMP150023 2015095A 113 2 6 Chemical Supply Assemblies 114 Soap Chute BMP150024 2015095A 116 Peristaltic Chemical inlets BMP150025 2015095A 119 2 7 Pneumatic Assemblies 120 Pneumatic Schematic 48040F7B F7D F7J F7Z AZ BMP150026 2018116A 123 3 Reference 125 3 1 Dimensional Drawings 127 Dimensional Drawing 4840F7J 4840F7Z Non Tilt Washer Extractor BD4840F7DE 2017145D 128 Dimensional Drawing 4840F...

Page 5: ...is warranty For parts which require routine replacement due to normal wear such as gaskets contact points brake and clutch linings belts hoses and similar parts the warranty time period is 90 days We reserve the right to make changes in the design and or construction of our equipment including purchasedcomponents withoutobligationtochangeanyequipmentpreviouslysupplied ANY SALE OR FURNISHING OF ANY...

Page 6: ...ou can also get components from the Milnor factory Tell the supplier the machine model and serial number and this data for each necessary component The component number from this manual The component name if known The necessary quantity The necessary transportation requirements If the component is an electrical component give the schematic number if known If the component is a motor or an electric...

Page 7: ...emarks AutoSpot GreenTurn Milnor PulseFlow CBW GreenFlex MilMetrix PurePulse Drynet Hydro cushion MilTouch Ram Command E P Express Linear Costa Master MilTouch EX RecircONE E P OneTouch Linear Costo Miltrac RinSave E P Plus Mentor MultiTrac SmoothCoil Gear Guardian Mildata PBW Staph Guard End of document BNUUUU02 BNUUUU02 2017285A BNUUUU02 0000158094 A 3 7 13 17 1 53 PM Released 3 ...

Page 8: ......

Page 9: ...Installation 1 5 ...

Page 10: ...cted to those employees given the task of using it only specifically designated workers carry out repairs modifications maintenance or servicing information instruction and training is provided workers and or their representatives are consulted Work equipment must comply with the requirements listed below The owner user must verify that installation and maintenance of equipment is performed in suc...

Page 11: ...ided on the machine safety placards in the Safety Guide and throughout the other machine manuals Placards must be kept clean so that the information is not obscured They must be replaced immediately if lost or damaged The Safety Guide and other machine manuals must be available at all times to the appropriate personnel See the machine service manual for safety placard part numbers Contact the Miln...

Page 12: ...ed door The moving door can strike you or crush or pinch your limbs if caught between the door and machine Some doors move automatically Keep yourself and others clear of movement areas and paths Keep both hands on the controls while operating Do not operate the machine with malfunctioning two hand manual controls WARNING 5 Crush Hazards Tilting machines only The machine can crush your body or lim...

Page 13: ...e with a malfunctioning door interlock Open pocket machines only Keep yourself and others clear of cylinder and goods during jogging operation Do not operate the machine with malfunctioning two hand manual controls WARNING 9 Confined Space Hazards Confinement in the cylinder can kill or injure you Hazards include but are not limited to panic burns poisoning suffocation heat prostration biological ...

Page 14: ...ll or injure personnel further damage or destroy the machine damage property and or void the warranty Do not operate a damaged or malfunctioning machine Request authorized service WARNING 17 Explosion Hazards Cylinder A damaged cylinder can rip apart during extraction puncturing the shell and discharging metal fragments at high speed Do not operate the machine with any evidence of damage or malfun...

Page 15: ...t tagout standard when lockout tagout is called for in the service instructions Outside the USA abide by the OSHA standard in the absence of any other overriding standard WARNING 22 Crush Hazards Tilting machines only The machine housing will crush your body or limbs if it descends or falls while you are under it Housing can descend with power off or on Manual operation of tilting valves overrides...

Page 16: ...www asd ste100 org Milnor supplies safety supports with this machine This document shows the safety supports identifies the safety support components and tells how to install them 1 Safety Support Component Identification Figure 1 Safety Supports 48040F_ Air tilt Washer extractors Detailed view Legend A Safety Stand Used in two front locations or two rear locations B Wheel Used in four locations C...

Page 17: ...s document WARNING 2 Crush Hazard The mechanism can fall if there is a mechanical problem Always install the safety supports and remove power from the machine before you do maintenance in the machine Do not hit the safety supports while you do maintenance Replace damaged safety supports Stow the safety supports properly Install the safety supports as follows 1 Operate the Manual controls to lift t...

Page 18: ... 1 This information may apply to models in addition to those listed above It applies to paper tags It does not apply to the vinyl or metal safety placards which must remain permanently affixed to the machine and replaced if no longer readable Paper tags on the machine provide installation guidelines and precautions The tags can be tie on or adhesive You can remove tie on tags and white adhesive ta...

Page 19: ... not jack here do not step here whichever applies B2TAG94079 Rig for crane lifting either 3 point or 4 point depending on the number of lifting eyes provided using a steep angle on the chains closer to vertical than horizontal B2TAG94081 Motor must rotate in this direction On single motor washer extractors and centrifugal extractors the drive motor must turn in this direction during draining and e...

Page 20: ...alled Do not start the machine until these actions are completed B2T2002013 Do not start the machine until shipping restraints are removed This tag will appear on the outside of the machine to alert you to the presence of internal shipping restraints A tag will also appear on the restraint to help identify it Most but not all shipping restraints display the color red Some shipping restraints are a...

Page 21: ...tion Explanation B2T2007015 Applies to 48040F7 models only Adjust motor mount as shown If this tag is present the motor mount had to be lowered for shipment and must be raised before operating the machine The indicated dimension will result in the needed belt tension End of BIUUUI02 17 ...

Page 22: ...ly Never work under the raised housing unless both safety stands are installed and power is locked out tagged out Do not work near the raised housing with power on unless both safety stands are installed Install these safety components using the procedure prescribed in this document Maintain these safety components in good condition Designate a convenient secure area to stow these safety component...

Page 23: ...Page 1 2 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION 4 3 2 1 1 1 1 BMP150010 2015095A Panels Covers 48040F7B F7D F7J F7Z AZ 19 ...

Page 24: ...ts list to the illustration Parts List Panels Covers COMPONENTS all 1 98CF22110 ASSY LOWER SIDE DOOR 4840F CSM all 2 98CF22110B ASSY UPPER SIDE DOOR PNL B 4840F CSM all 3 98CF22110C ASSY UPPER SIDE DOOR PNL C 4840F CSM all 4 98CF22115A SIDE DOOR PLASTIC SOAP CHUTE 4840F CSM all 5 98CF22124 ASSY FRONT FOOT GUARD 4840F CSM all 6 98CX489258 RUBBER BUMPER FOOT GUARD 4840F CSM all 7 98CX773680 BUMPER 2...

Page 25: ...ns ISO 48040F7J 48040F7W 48040F7J AZ 48040F7Z AZ General Views Legend A Rear view B Left side view C Front view D Right side view This document is for placards that agree with ISO If the placard is removed or you cannot read it replace the placard immediately If the placard is aluminum the mounting holes are on the machine Use 8 self tapping screws If the placard is vinyl put the placard in the ap...

Page 26: ...e components for your machine will show this letter or the word all in the Used In column The numbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Assemblies none Components all 10 01 10631X Dataplate Hazard all 20 01 10628X Dataplate Hazard all 30 01 10377 Dataplate Hazard all 40 01 10649X Dataplate Hazard all 50 01 10375...

Page 27: ...ns ISO 48040F7B 48040F7N 48040F7B AZ 48040F7D AZ General Views Legend A Rear view B Left side view C Front view D Right side view This document is for placards that agree with ISO If the placard is removed or you cannot read it replace the placard immediately If the placard is aluminum the mounting holes are on the machine Use 8 self tapping screws If the placard is vinyl put the placard in the ap...

Page 28: ...your machine will show this letter or the word all in the Used In column The numbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Assemblies none Components all 10 01 10629Y Dataplate Hazard all 20 01 10630X Dataplate Hazard all 30 01 10377 Dataplate Hazard all 40 01 10649X Dataplate Hazard all 50 01 10648X Dataplate Hazar...

Page 29: ...ly first then find the needed components The item letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Foot Guard Assembly COMPONENTS all 1 98CF22124 ASSY FRONT FOOT GUARD 4840F CSM 25 ...

Page 30: ... 2 Locate the lift points as shown in Figure 1 3 Attach chains as shown in Figure 2 Figure 1 Where To Lift Figure 2 Rigger liable for damages CAUTION 1 Machine damage hazard Improper placement of pickup chains can cause direct or indirect damage to machine Use a 4 point pickup as shown in Figure 2 Use long pickup chains to prevent racking and or twisting machine frame 2 Moving the Machine into Pla...

Page 31: ...other support components must have sufficient strength and rigidity with due consideration for the natural or resonant frequency thereof to withstand the fully loaded weight of the machine including the wet goods and any repeated sinusoidal rotating forces generated during its operation Determining the suitability of floors foundations and other supporting structures normally requires analysis by ...

Page 32: ...clearance between base pads and existing foundation floor Voids must not exist 3 Tighten anchor bolts evenly using only one quarter turn on each bolt before moving to the next one While tightening frequently skip from front to back and right to left to insure uniform tension After tightening all bolts check each bolt at least twice during the first week of operation 5 Before Running Machine CAUTIO...

Page 33: ...hold down weldment Cone can weldment as shipped locking the shell and mid frame together Cup weldment when setup for operation Figure 5 Shims stored under the mid frame 6 Before Tilting Machine WARNING 5 Crush Sever hazard Tilting mechanisms can crush or sever parts of your body caught in them 29 ...

Page 34: ...ALWAYS visually inspect the tilt wheels to be sure they are all fully seated in their cradles before each manual tilt up Pneumatic valve manual operation must be done by trained competent maintenance personnel who thoroughly understand the system and all the consequences of manual operations ALWAYS understand beforehand all the consequences of manually operating pneumatic valves NEVER permit opera...

Page 35: ...rous Chemical Supplies and Wash Formulas Some examples that can cause damage are a very high concentration of chlorine bleach a mixture of acid sour and hypo chlorite chemical supplies examples chlorine bleach hydrofluosilicic acid that stay on the stainless steel because they are not quickly flushed with water The book Textile Laundering Technology by Charles L Riggs gives data about correct chem...

Page 36: ...Let the Chemical Supply Go In the Machine by a Siphon Schematic Views Legend P Pump T Chemical tank S The siphon occurs above here Liquid in the gray parts of the chemical tube and tank can go in the machine Prevent Damage from Chemical Supplies and Chemical Systems 32 ...

Page 37: ...ay areas can go in the machine 2 Equipment and Procedures That Can Prevent Damage BNUUUR02 R02 0000160545 A 2 A 8 8 30 17 3 28 PM Released Use the chemical manifold supplied There is a manifold on the machine to attach chemical tubes from a chemical pump system The manifold has a source of water to flush the chemical supplies with water Prevent Damage from Chemical Supplies and Chemical Systems 33...

Page 38: ...er If the liquid that stays in the tube between the pump and the machine can flow in the machine flush the tube with water after the pump stops Put the chemical tube fully below the inlet It is also necessary that there is no pressure in the chemical tube or tank when the system is off Figure 4 A Configuration that Prevents Flow in the Machine When the Pump is Off if the chemical tube and tank hav...

Page 39: ...u do maintenance on the chemical pump system Use the correct components Make sure that all connections are the correct fit Make sure that all connections are tight End of document BNUUUR02 Prevent Damage from Chemical Supplies and Chemical Systems 35 ...

Page 40: ...ty to safely withstand our published forces without transmitting undue vibration If the subsoil has subsided or if the floor slab itself has insufficient strength and rigidity a deeper foundation poured as to become monolithic with the floor slab may be required Support pilings may even be required if the subsoil itself is springy i e if its resonant frequency is near the operating speed of the ma...

Page 41: ...r structural engineer must be engaged for this purpose Figure 1 How Rotating Forces Act on the Foundation Typical Machine Legend A Direction of force B Load C Rotation Frequency RPM 60 Figure 1 above is intended to depict both on grade and above grade installations and is equally applicable to flexibly mounted washer extractors as well as to rigid models installed either directly on a floor slab o...

Page 42: ......

Page 43: ...Service and Maintenance 2 39 ...

Page 44: ...f available use hot water for the supply injector connection Hot water supply must be 10 PSI minimum 0 70 kilogram centimeter and must not contain steam After making the connection set the pressure regulator for a maximum of 28 PSI 1 96 kilograms centimeter when there is no water flow 4 If valve is accidentally piped to the wrong water line merely interchange the air tube if valve is air operated ...

Page 45: ...er approved material per plumbing code 2 2 Precautions for Electrical Connections WARNING 3 Electrocution Hazard Contact with high voltage can kill or seriously injure you All electrical connections must be made by a competent electrician 1 Connections must be made by a competent electrician 2 See the fuse and wire sizing information in the schematic manual and on the machine nameplate 3 Stinger l...

Page 46: ...ol devices CAUTION 4 Component Damage Voltage fluctuations of more than 10 above or below the specified voltage for your machine can damage electrical components especially motors Any such conditions should be corrected prior to commissioning your machines Figure 1 Rotation Direction during Drain and Extract 2 3 Electric Power Connections The customer must furnish a remotely mounted switch with la...

Page 47: ...ASTM A307 and stainless steel B Grade BC ASTM A354 C SAE Grade 5 ASTM A449 D SAE Grade 8 and ASTM A354 BD 1 Torque Values These tables give the standard dimension grade threadlocker and torque requirements for fasteners frequently used on Milnor equipment Note 1 Data from the Pellerin Milnor Corporation Bolt Torque Specification bolt_torque_milnor xls 2002096 1 1 Fasteners Made of Carbon Steel 1 1...

Page 48: ... 569 7 8 x 9 167 226 429 582 606 821 531 719 7 8 x 14 184 249 473 641 668 906 1 x 8 250 339 644 873 909 1232 796 1079 1 x 12 274 371 704 954 994 1348 1 x 14 281 381 723 980 1020 1383 1 1 8 x 7 354 480 794 1077 1287 1745 1126 1527 1 1 8 x 12 397 538 891 1208 1444 1958 1 1 4 x 7 500 678 1120 1519 1817 2464 1590 2155 1 1 4 x 12 553 750 1241 1682 2012 2728 1 3 8 x 6 655 888 1469 1992 2382 3230 2085 28...

Page 49: ...7 266 354 595 807 966 1288 845 1126 1 1 8 x 12 298 404 668 890 1083 1444 1 1 4 x 7 375 500 840 1120 1363 1817 1192 1590 1 1 4 x 12 415 553 930 1261 1509 2013 1 3 8 x 6 491 655 1102 1470 1787 2382 1564 2085 1 3 8 x 12 559 758 1254 1672 2034 2712 1 1 2 x 6 652 870 1462 1982 2371 3161 2075 2767 1 1 2 x 12 733 994 1645 2194 2668 3557 1 1 2 With a Threadlocker Table 5 Threadlocker by the Diameter of th...

Page 50: ...25 34 22 30 5 16 x 24 13 18 19 26 27 37 27 37 3 8 x 16 20 27 31 42 44 60 38 52 3 8 x 24 23 31 35 47 50 68 7 16 x 14 32 43 49 66 70 95 61 83 7 16 x 20 36 49 55 75 78 106 1 2 x 13 49 66 75 102 107 145 93 126 1 2 x 20 55 75 85 115 120 163 9 16 x 12 70 95 109 148 154 209 134 182 9 16 x 18 78 106 121 164 171 232 5 8 x 11 97 132 150 203 212 287 186 252 5 8 x 18 110 149 170 230 240 325 Table 8 Torque Val...

Page 51: ...Apply LocTite 277 Dimension The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Pound feet N m Pound feet N m Pound feet N m Pound feet N m 1 x 8 325 441 837 1135 1181 1601 1034 1402 1 x 12 356 483 916 1242 1293 1753 1 x 14 365 495 939 1273 1326 1798 1 1 8 x 7 461 625 1032 1399 1674 2270 1464 1985 1 1 8 x 12 516 700 1158 1570 1877 2545 1 1 4 x 7 650 881 1456 1974 2362 3202 2067 2802 1 1 4 x 12 ...

Page 52: ...1 4 x 7 546 740 523 709 314 425 1 1 4 x 12 504 683 480 651 288 390 1 1 2 x 6 930 1261 888 1204 533 722 1 1 2 x 12 732 992 703 953 422 572 2 Preparation WARNING 2 Fire Hazard Some solvents and primers are flammable Use threadlocker and primers with sufficient airflow Do not use flammable material near ignition sources 1 Clean all threads with a wire brush or a different tool 2 Remove the grease fro...

Page 53: ...ten the bolt to the value shown in the correct table Table 5 to Table 11 3 2 Through Holes 1 Put the bolt through the assembly 2 Apply the threadlocker only to the bolt thread area that will engage the nut 3 Tighten the bolt to the value shown in the correct table Table 5 to Table 11 Figure 3 Through Hole Application Legend A No threadlocker here B Apply the threadlocker to this area x Nut depth 3...

Page 54: ...Requirements for Fasteners PELLERIN MILNOR CORPORATION Figure 4 Disassembly Apply Heat to a Small Area Legend A How to apply heat to a small fastener B How to apply heat to a large fastener End of BIUUUM04 50 ...

Page 55: ...just the connection between the brake cylinder and the air cylinder For the first four types of maintenance you must remove air from bleed the hydraulic circuit Section 6 tells how to operate the disk brakes You can use it in some of the types of maintenance in this procedure WARNING 2 Risk of injury or death A machine in operation without safety guards is dangerous You must be an approved mainten...

Page 56: ... Hydraulic reservoir 5 Rotor disk 6 Hydraulic inlet 7 Valves to drain fluid and bleed the brake 8 Hydraulic cylinder 9 Bolts to attach the caliper Figure 2 item 1 1 The Inspection of the Brake Note 1 The brakes shown in this document can look different from your equipment Note 2 Do this inspection when the maintenance schedule tells it is necessary Do this inspection after you replace friction pad...

Page 57: ...caliper halves in their positions on the brake assembly Tighten the mounting bolts to 30 foot pounds 41 Newton meters 6 Bleed the hydraulic systems as told in Section 4 4 7 Supply electrical power to the machine 1 4 Examine the condition of all of the brake system 1 Make sure that brake mounting components are tightly installed 2 Make sure that fittings are tight Make sure that there are no leaks ...

Page 58: ...liper halves in their positions on the brake assembly Tighten the mounting bolts to 30 foot pounds 41 Newton meters 8 Bleed the brake See Section 4 How to Change Hydraulic Fluid and Remove Bleed Air from the Brake Circuit 9 Supply electrical power to the machine 54 ...

Page 59: ...ted on one caliper a plug item 8 on the other 10 The hole in the spacer 11 Washer 12 One of the four valves to bleed the fluid 13 Nut 14 The pad thickness must be more than than 1 16 inches 2 mm above item 3 Fittings for the Hydraulic Inlet Look at the pad thickness above the top of the screw Tip Hydraulic fluid flows from one caliper to the other caliper Fluid flows through the connection O rings...

Page 60: ... the Brake Circuit 4 1 Risks and Precautions WARNING 3 Risk of injury Machine power must be on for these procedures Stay away from operating mechanisms CAUTION 4 Risk of injury and damage This procedure releases pressurized brake fluid Keep brake fluid out of your eyes and mouth Wear eye protection Follow procedures carefully to prevent damage to the face of the disk or the pistons CAUTION 5 Risk ...

Page 61: ... instructions If you use the tools as shown in Figure 4 follow the instructions in Section 4 3 and Section 4 4 Figure 3 Pumps Used to Remove Hydraulic Fluid Quickly Alternative Pumps for Suction of Hydraulic Fluid Legend 1 A manual suction pump 2 The Vacula suction pump uses compressed air and holds used hydraulic fluid 57 ...

Page 62: ...e valve on the caliper Figure 1 item 7 3 Open the valve 4 Add new fluid to flush out the lines 5 Apply release the brake See Section 6 approximately 5 to 15 times This will flush the used fluid out of the lines 6 Close the valve Note 4 These steps will cause air to go into the line 4 4 Add new hydraulic fluid and remove bleed air from the brake circuit Note 5 This procedure uses pressure in the hy...

Page 63: ...n the container when you push the air and fluid out through the tube f Close the valve g Release the brake h Continue the steps b through g until no more air comes out of the line 6 Add fluid to the top of the reservoir Replace the cap 7 Operate the brake many times Make sure that it operates correctly 5 How to Adjust the Connection between the Brake Cylinder and the Air Cylinder If you removed th...

Page 64: ... After travel adjustment the brake released See Section 6 2 C Brake applied NEW pads See Section 6 1 D Brake applied OLD pads E This will occur if you apply the brake with the hydraulic line removed TN Rod travel new pads TO Rod travel very worn pads TT Full travel with the hydraulic line removed M1 First mark at the view slot the brake released M2a Second mark one possible position the brake appl...

Page 65: ...cal stop before the brake engages fully This condition is shown in Figure 6 E dimension TT 6 Operation of Brake Systems Look at the electrical schematics of your machine to find how your brake is controlled Some machines release the brake when you close the door Some machines have a control relay to release or apply the brake 6 1 How to Apply the Brake for Machines with a Break Release Output 1 Tu...

Page 66: ...7 0 kg cm cm 2 Tubing for air that applies the second brake 10 12 PSI 0 7 0 84 kg cm cm On divided cylinder machines two pair of air tubes connect to different ends of the air cylinder When the cylinder turns air pressure at Figure 7 item 1 compresses the spring and releases the brake When you operate the stop control air pressure at 1 is removed Then the spring in the air cylinder applies the bra...

Page 67: ...2 Drive Assemblies 2 1 63 ...

Page 68: ...Book specs Dates 20150219 20150305 20150305 Lang ENG01 Applic IFL Drive Components and Belt Installation This document uses Simplified Technical English Learn more at http www asd ste100 org 1 Drive Components Identification Figure 1 Drive chart 48040F7B F7D F7J F7Z AZ H7N model shown 64 ...

Page 69: ...Drive Components and Belt Installation PELLERIN MILNOR CORPORATION Figure 2 Detailed views 65 ...

Page 70: ...et the correct tension 1 Remove electrical power from the machine Refer to applicable safety codes 2 Install the belt loose on the pulleys or make the belt loose if it is tight 3 Measure the outer diameter of the belt accurately If this is not the first time that you did this procedure the belt will be longer this time 4 Calculate the correct length of the belt when it is tight as follows If you i...

Page 71: ...sheet C Detailed view Connection between the shell rear and the bearing housing D Detailed view Connection between the Pull up plate and the Hub outer bolts E Detailed view Connection between the Pull up plate and the Shaft inner bolts G Cylinder H Shell J Shell front K Bearing housing L This dimension must be in this range 0 3125 inches 8mm 0 375 9 5mm Cylinder and Bearing Installation MWF100 484...

Page 72: ...hread lock compound Locktite 242 Tighten to 1475 FT LBS N Use thread lock compound Locktite 242 Tighten items 14 and 15 to 413 FT LBS 4 instances P Apply silicone to the hub side of the gasket Q 0 25 inches 6 3mm R Use thread lock compound Locktite 242 Tighten items 16 and 17 to 36 IN LBS 18 instances S Use thread lock compound Locktite 242 Tighten items 20 and 15 to 413 FT LBS 4 instances T Apply...

Page 73: ...0 FLATWASHER HARD B 3B 15U316M FLTWASH D16 HARD HV200 D16 Z A 5A 15G240M HEX NUT M20 2 5 ZINC B 5B 98CX773115 HEXNUT M16 ZINC A 6A 15B203 HEXCAPSCR M20 2 5X70 ZINC 8 8 B 6B 98CX770164 HEXCAPSCR M16X70 ZINC8 8 All 8 15K310M HEXCAPSCR M30X100 CLS 10 9 Z All 9 15U600 FLTWASH 1 1 4 HARD ASTM F436 All 10 20C007G THDLOCKSEAL LCT24231 RMUBL50CC A 11 X2 21916 CYL PULL UP PLATE 4840F7 B 11 98MW90720 CYL PU...

Page 74: ...aring J When you install new seals make sure that they point in the direction shown The installation sequence Install one seal into the rear of the seal holder Install the seal holder Install the two remaining seals K Fill this space with grease Bearing Assembly MWF100 4840F 1 of 6 BPWMEB02 2017466A BPWMEB02 0000160905 A 2 11 21 17 8 49 AM In Work 70 ...

Page 75: ...BB Grease inlet for the front bearing CC Grease inlet for the seals Bearing Assembly MWF100 4840F 2 of 6 BPWMEB02 2017466A BPWMEB02 0000160905 A 2 11 21 17 8 49 AM In Work 71 ...

Page 76: ...D Compressed Air inlet for the outer seal EE Grease outlet for the seals FF Fluid inlet to flush the space between the seals Bearing Assembly MWF100 4840F 3 of 6 BPWMEB02 2017466A BPWMEB02 0000160905 A 2 11 21 17 8 49 AM In Work 72 ...

Page 77: ...lush the space between the seals N Grease inlet for the front bearing P Grease inlet for seals Q 2 instances R 8 instances S 3 instances T Outer seal Bearing Assembly MWF100 4840F 4 of 6 BPWMEB02 2017466A BPWMEB02 0000160905 A 2 11 21 17 8 49 AM In Work 73 ...

Page 78: ...SKF 32226J2 SET B 12B 54AT101190 TIMK HH221449 HH221410 4 BORE A 13A X2 21802 SHAFT SEAL SLEEVE 4840F7 B 13B 98MW90405 SHAFT SEAL SLEEVE MWF100 A 14A X2 21803 MACH FRONT SEAL HLDR 4840F7 B 14B 98MW90403 MACH FRONT SEAL HLDR MWF100 A 15A X2 21804 PLATE EXCLUDER SEAL 4840F7 B 15B 98MW90409 PLATE EXCLUDER SEAL MWF100 A 16A 02 21805 REAR SEAL HOLDER 4840F7 B 16B 98MW90404 REAR SEAL HOLDER MWF100 A 17A...

Page 79: ...TING 90 DEGREE 25X1 8 BSP All 33 98CX932801 PIPE FITTING 6 5X1 4 BSP All 34 98CX961460A SLEEVE DELRIN 6MM All 35 98CX961460 TUBE INSERT 4MM All 36 98CX931701 HEXBUSH 1 4X1 8 BRASS BSP All 37 5SP0CFESSV NPTPLUG1 8SQSLDBLKSTL LVENT125 All 38 5SCC0ESFH NPT HALFCOUP 1 4 304SS 150 All 40 54M029 RELIEFFIT 1 8STR ALEMITE 47200 All 41 15K310M HEXCAPSCR M30X100 CLS 10 9 Z All 42 15U600 FLTWASH 1 1 4 HARD A...

Page 80: ...ion Components 48040F7B F7D F7J F7Z AZ 1 2 D E F A B C A A Compressed air to the bearing seal coil B Bearing seal coil C Compressed air to the pressure regulator D Compressed air from the bearing seal coil E Compressed air to the bearing F Compressed air to the bearing pressure switch Legend 76 ...

Page 81: ... In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Air Injection Components PELLERIN MILNOR CORPORATION Page 2 2 COMPONENTS all 1 98CX880511 CSM AIR REGULATOR G1 4 all 2 98CX902450 PRESSGAUGE R1 4 0 28PSI BMP150013 2015095A Air Injection Components 48040F7B F7D F7J F7Z AZ 77 ...

Page 82: ...Page 1 3 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION 1 2 3 3A 5 4 8 6 5 7 BMP150014 2015095A Brake Components 48040F7B F7D F7J F7Z AZ 78 ...

Page 83: ...3 3A 1 2 9 Page 2 3 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION BMP150014 2015095A Brake Components 48040F7B F7D F7J F7Z AZ 79 ...

Page 84: ...ist Brake Components PELLERIN MILNOR CORPORATION Page 3 3 BMP150014 2015095A Brake Components 48040F7B F7D F7J F7Z AZ COMPONENTS all 1 98CMCR4812 CALIPER DISK 4840F CSM all 2 98CMCR4813 CSM BUSH VPUL QD TYPE SK 1 7 8 all 3 54KC7974 CALIPER HYD D A 3 8 DISC RETRACT all 3 54KC7963RK REPAIR CALIPER 1 4 H20 DISC BRAKE PAD KIT all 4 54KC7961BG BRAKE HOSE 1 8 X18 OAL 50612 all 5 52AY0ER003 STR 1 4 MJICX...

Page 85: ...ows the correct shape and the incorrect shape of the piston cup Tighten the locknut only until you can turn the piston cup and the washer on the stem with some resistance If you tighten the locknut too much this will cause the incorrect shape This can stop air cylinder movement Figure 1 Compare Piston Cup Shapes Correct shape Incorrect shape Legend A Lock nut B Piston cup Correct shape C Piston cu...

Page 86: ...ed 0 5 521 0 636 X 1 5 all 6 27B34010SS Spacer Rolled 0 5 0 51 0 625 0 062 all 7 02 02194 Piston cup Air cylinder 2 3 8 all 8 02 18651 Washer Flat 3 8 1 63 X 0 14 all 9 15G220 Nut Nylon insert lock 8 24 all 10 60C106 O Ring 011 5 16 1 16 Buna N 70 all 11 02 02105B Washer Piston cup Brass 2 38 all 12 02 02085 Washer Back up Piston cup 2 OD all 13 06 20702E Cylinder head Stem side all 14 02 02101 Cy...

Page 87: ...2 Suspension 2 2 83 ...

Page 88: ...Page 1 2 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION 5 7 1 2 A A 2 1 B BMP150015 2015095A Suspension Components 48040F7B F7D F7J F7Z AZ 84 ...

Page 89: ...e Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Suspension Components COMPONENTS all 1 60B133 MM SPRG 5X1X7 F W223580064 all 2 60BS6832 SHOCK ABSORBR GABRIEL 65488440X all 3 27A969 CABLE ASSY SAVA 205801 BMP150015 2015095A Suspension Components 48040F7B F7D F7J F7Z AZ 3 1 Deta...

Page 90: ......

Page 91: ...2 Tilt Assemblies 2 3 87 ...

Page 92: ...PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION 1 2 5 5 5 5 1 1 1 1 Tilt Rearward Air Bag Tilt Forward Air Bag BMP150016 2015095A Air Tilt 48040F7B F7D AZ Tilt Wheel Tilt Wheel Tilt Cradle Tilt Cradle 88 ...

Page 93: ...Page 2 3 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Tilt Stops 2 BMP150016 2015095A Air Tilt 48040F7B F7D AZ Tilt Forward Airbag Tilt Rear Airbag 4 3 3 5 6 7 6 5 7 89 ...

Page 94: ...omponents relate the parts list to the illustration Parts List Air Tilt PELLERIN MILNOR CORPORATION Page 3 3 COMPONENTS all 1 09RPS12AAS PROXSW QD CONN 12M NO AC SHLD all 2 98CMCR4818 RESTPAD 4840F CSM all 3 60B132 AIRMT S 333 3CONV F W013587842 all 4 98CMCR4814 AIR VLVS ASSY C BLK TLT 4840F CSM all 5 98CMCR4816 3 4 HOSE ASSY 24 5L 4840F TILT CSM all 6 98CMCR4817 3 4 HOSE ASSY 80L 4840F TILT CSM a...

Page 95: ...2 Door Assemblies 2 4 91 ...

Page 96: ...Page 1 5 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Figure 1 Installation Manual Door BMP150017 2015095A Manual Door 48040F7B F7D F7J F7Z AZ 1 2 3 4 5 6 Shims 3 places Shims 3 places 7 92 ...

Page 97: ...e door is centered adjust the door striker to match the door It should have the same gap top and bottom 7 Tighten door bolts Adjust Door Position Install door with all shims and hardware Do not tighten bolts 1 Make sure the door channel is level 2 Test that the door is centered to the door opening 3 Check door position Apply chalk around the knife edge ring Close the door and activate the door sea...

Page 98: ...ust Door Position Page 3 5 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Hinge vertical adjustment Door striker BMP150017 2015095A Manual Door 48040F7B F7D F7J F7Z AZ A B B 10 Figure 4 Door Components 94 ...

Page 99: ...etail D 9 10 BB 12 11 Figure 5 Door Components Page 4 5 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Door Latch BMP150017 2015095A Manual Door 48040F7B F7D F7J F7Z AZ Bearings Bearings C E D 9 10 13 13 Hinge Detail Views 95 ...

Page 100: ...ONENTS all 1 98CMCR4819 DOOR LOCK SWITCH ASSY 4840F CSM all 2 09RM01212S CAPSW 12 180DEG ROLLER SILVER all 4 98CF25026E DOOR MTG RING GASKET 1 8 4840F CSM all 5 98CF25170A SHIM HINGE BKT BOLT 4840F CSM all 6 98CF25159W SHIM DOOR LATCH STRIKER 4840F CSM all 7 98CX489258 RUBBER BUMPER FOOT GUARD 4840F CSM all 8 98CF25085A DOOR GASKET 4840F CSM all 9 98CF25083 DOOR GLASS GASKET 4840F CSM all 10 98CF2...

Page 101: ...he Item column The components for your machine will show this letter or the word all in the Used In column The numbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Assemblies A SA 15 028 Assembly Door latch Components all 1 02 15105 Retainer ring all 2 02 15297 Striker all 3 02 15298 Cylinder all 4 02 15836 Spring all 5 15...

Page 102: ......

Page 103: ...2 Water Steam Drain 2 5 99 ...

Page 104: ...valve body with one valve is standard Drain valve body with two valves is optional K Dirty water outlet to sewer L Reuse water outlet to the reuse tank M Keep this component clean Refer to the related section in document BIIFUM02 N Keep this component set to the correct pressure Refer to the related section in document BIIFUM02 P Five instances Legend D E F G H J K L 1 M N PELLERIN MILNOR CORPORAT...

Page 105: ... all 2 96D0011E 1 25 NPTBRZ N C STEAMVALANGBD all 3 X6 20247A 3 4 NPT 5 SPARGER MACH all 4 96D087WE ANGBODVLV 1 5 N C H2O BURK BRZ all 5 96TDC2AA71 1 2 N C2WY240V50 60C VLV DRYVC all 6 98CX820820 PRESSURE REGULATOR 3 4 28PSI all 7 96M001 1 2X3 8 RELIEF VALVE SET31 all 8 98CX902450 PRESSGAUGE R1 4 0 28PSI all 9 96TCC2AA71 3 8 N C 2WAY 240V50 60C VALVE all 10 GVD48400 INST SINGLE DRAIN VLV 4840F all...

Page 106: ...er Inlet Components and Installation 48040F7J F7Z AZ A Hot water line B Cold water line C Hot water line for the 5 chemical supply compartments D Cooldown water line F The vacuum breaker and related components optional Legend BMP150019 2015095A Water Inlet Components and Installation 102 ...

Page 107: ...D Cooldown water line E The components used with no vacuum breaker Legend Figure 2 Water Inlet Components and Installation Page 2 3 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION BMP150019 2015095A A B C D E 1 1 5 7 6 3 2 4 Water Inlet Components and Installation 48040F7J F7Z AZ 103 ...

Page 108: ...ponents relate the parts list to the illustration Parts List Water Inlet Components and Installation PELLERIN MILNOR CORPORATION Page 3 3 COMPONENTS all 1 96D087WE ANGBODVLV 1 5 N C H2O BURK BRZ all 2 96D0009E 3 4 NPTBRZ N C STEAMVAL ANGBOD all 3 98CX820204 HAND WATER VALVE 3 4 CSM all 4 98CX873160 FLEXIBLE HOSE ID13XOD20X44M all 5 98CX820820 PRESSURE REGULATOR 3 4 28PSI all 6 98CX902450 PRESSGAUG...

Page 109: ... Peristaltic COLD OPTIONAL REUSE Figure 1 Water Inlet Components for Tilt Washers Page 1 3 BMP150020 2015095A Water Inlet Components for Tilt Washers 48040F7B F7D AZ PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION 1 1 1 2 3 4 5 5 105 ...

Page 110: ...se inlet 5 5 Fresh Water Hot Cold Optional Reuse Water Page 2 3 BMP150020 2015095A Water Inlet Components for Tilt Washers PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Figure 2 Water Inlet Components for Tilt Washers 48040F7B F7D AZ 106 ...

Page 111: ...ts relate the parts list to the illustration Parts List Water Inlet Components for Tilt Washers PELLERIN MILNOR CORPORATION COMPONENTS all 1 96D087WE ANGBODVLV 1 5 N C H2O BURK BRZ BURKERT 454608K all 2 98CX902450 PRESSGAUGE R1 4 0 28PSI all 3 98CX820820 PRESSURE REGULATOR 3 4 28PSI all 4 98CX873160 FLEXIBLE HOSE ID13XOD20X44M all 6 60E098 HOSE 1 5 WATER SUCTION HOSE all 7 27A070 T BOLT HOSECLAMP ...

Page 112: ...Page 1 2 PELLERIN MILNOR CORPORATION 2 1 2 1 3 PELLERIN MILNOR CORPORATION Figure 1 Steam piping BMP150021 2015095A Steam Inlet Components and Installation 48040F7B F7D F7J F7Z AZ 108 ...

Page 113: ... to components relate the parts list to the illustration Parts List Steam Inlet Components and Installation COMPONENTS all 1 98CX820631 STEAM STRAINER 1 1 4 CSM all 2 96D0011E 1 25 NPTBRZ N C STEAMVALANGBD all 3 98CF518C52 STEAM HOSE BRAIDED 4840F CSM all 4 98CF11369D GASKET STEAM FLANGE 4840F CSM 4 3 Figure 2 Sparger steam nozzle Page 2 2 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION 4 ...

Page 114: ...1 2 3 etc assigned to components relate the parts list to the illustration Parts List Drain Valve Body with One Valve COMPONENTS all 1 A14 06400 BONNET CYL 4 SS DIVCYL DUMP all 2 98CF06500B DUMP VALVE ASSY 4840F CSM all 3 98CF15026 GASKET DUMP VALVE 4840F CSM 1 3 A Legend A Place two gaskets together 2 Figure 1 Drain valve Page 1 1 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION BMP150022 ...

Page 115: ...elong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Drain Valve Body with Two Valves COMPONENTS all 1 A14 06400 BONNET CYL 4 SS DIVCYL DUMP all 2 98CF15026 GASKET DUMP VALVE 4840F CSM Figure 1 Dual drain valve Page 1 1 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION BMP150023 2015095A Drain Valve Body with Two Valves 4...

Page 116: ......

Page 117: ...2 Chemical Supply Assemblies 2 6 113 ...

Page 118: ...Page 1 2 PELLERIN MILNOR CORPORATION 3 4 2 3 5 6 2 1 4 PELLERIN MILNOR CORPORATION Figure 1 Soap Chute Components and Installation BMP150024 2015095A Soap Chute 48040F7B F7D F7J F7Z AZ 114 ...

Page 119: ...etc assigned to components relate the parts list to the illustration Parts List Soap Chute Components and Installation PELLERIN MILNOR CORPORATION Page 2 2 COMPONENTS all 1 96TDC2AA71 N C2WY240V50 60C VLV DRYVC all 2 98CX851324 HOSE CLAMP D13 CSM all 3 98CX873160 FLEXIBLE HOSE ID13XOD20X44M all 4 AWS30211A PLASTIC SOAP ASSY all 5 98CX851341 HOSE CLAMP 2 1 4 CSM all 6 02 03870A FLEXTUBE 5COMP 2 5 I...

Page 120: ... 1 2 PELLERIN MILNOR CORPORATION 3 6 1 2 3 PELLERIN MILNOR CORPORATION Figure 1 Water Valves and 10 Port standard Manifold BMP150025 2015095A Peristaltic Chemical Inlets 48040F7B F7D F7J F7Z AZ 4 5 4 5 116 ...

Page 121: ...ssembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Peristaltic Chemical Inlet COMPONENTS all 1 96TDC2AA71 N C2WY240V50 60C VLV DRYVC all 2 98CX910814 FLEXIBLE HOSE ID12XOD18X44M all 3 98CX851324 HOSE CLAMP D13 CSM all 4 02 03589O MOLDED LIQ SUPPLY MANFOLD 10 all 5 02 03589L MOLDED PERISTALTIC SOAPCHUTE all 6 98CX910816 FLEXIBLE HOSE C D 5...

Page 122: ......

Page 123: ...2 Pneumatic Assemblies 2 7 119 ...

Page 124: ... 3 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION A B C Figure 2 Enlarged View A BMP150026 2018116A Pneumatic Schematic 48040F7B F7D F7J F7Z AZ Figure 1 Schematic Key F7B F7D ONLY F7B F7D ONLY 3 120 ...

Page 125: ...Page 2 3 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Figure 3 Enlarged View B Figure 4 Enlarged View C BMP150026 2018116A Pneumatic Schematic 48040F7B F7D F7J F7Z AZ 121 ...

Page 126: ...3W NC 240V50 60 all 2 96R302B71 1 8 AIRPILOT 3W NO 240V50 60 all 3 98CX820820 PRESSURE REGULATOR 3 4 28PSI all 4 98CX902450 PRESSGAUGE R1 4 0 28PSI all 5 96N0012P DBL REM VLV 3 8 4 WAY CTR OFF all 6 98CX900824 MUFFLER 3 8 4840F CSM all 7 96TBC2BA37 1 4 N C 2WAY 120V50 60C VALVE all 8 98CX851324 HOSE CLAMP D13 CSM all 10 09N082B05 PRESSW NASON CLOSE 5 LB all 11 09N082B10 PRESSW NASON CLOSE FALLING ...

Page 127: ...Reference 3 123 ...

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Page 129: ...3 Dimensional Drawings 3 1 125 ...

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