Milnor 30022F Series Service Download Page 1

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Published Manual Number/ECN: MAP30FXXAE/2000184N

• Publishing System: TPAS
• Access date: 04/26/2000
• Document ECN's: Latest Available

Service—

30022Fxx

Washer-Extractors

PELLERIN MILNOR CORPORATION

POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Summary of Contents for 30022F Series

Page 1: ...ber ECN MAP30FXXAE 2000184N Publishing System TPAS Access date 04 26 2000 Document ECN s Latest Available Service 30022Fxx Washer Extractors PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Page 2: ...cluding the publishing system access date and whether the document ECN s are the latest available or exact References to Yellow Troubleshooting Pages This manual may contain references to yellow pages Although the pages containing troubleshooting procedures are no longer printed on yellow paper troubleshooting instructions if any will be contained in the easily located Troubleshooting chapter or s...

Page 3: ...kets 30022F8J F8P F8W BMP940045 94203V 53 Section 3 Frame and Housing Assemblies 54 House and Shell Vent Installation 30022F8J F8P F8W BMP940043 94201V 57 Section 4 Suspension 58 Isolator Installation 30022F8J F8P F8W BMP940039 94192V 60 Isolator Assemblies 5 75 Diameter Springs 30022F8J F8P F8W BMP940040 97042V 61 Installation Shock Absorber 30022F8J F8P F8W BMP940044 94203V 63 Excursion Switch 3...

Page 4: ...2 Rigid Mount Washer Extractors BMP920017 93251V 89 Section 8 Chemical Supply Devices 90 Dry Soap Chute BMP940037 98183V 92 Soap Manifold Assembly BMP940038 98183V 93 Assembly 6 Valve Soap Manifold 30022F8J F8P F8W BMP940052 94202V 95 5 Compartment Dry Supply Assembly Installation 30022F8J F8P F8W BMP940053 94202V 96 Installation Peristaltic Soap Chute 30022F8J F8P F8W BMP940050 94202V ...

Page 5: ... Totaltrol Manual Number Date Code When To Discard or Save The manual number date code is located on the inside front cover upper right corner just above the manual name Whenever the manual is re printed with new information part of this number changes If the date code after the changes the new version applies to all machines covered by the old version but is improved thus the old version can be d...

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Page 7: ...points brake and clutch linings and similar parts are not covered by this warranty nor are parts damaged by exposure to weather or to chemicals We reserve the right to make changes in the design and or construction of our equipment including purchased components without obligation to change any equipment previously supplied ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON THE EX...

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Page 9: ...6 In correspondence regarding motors or electrical controls please include all nameplate data including wiring diagram number and the make or manufacturer of the motor or controls All parts will be shipped C O D transportation charges collect only Please read this manual It is strongly recommended that you read the installation and operating manual before attempting to install or operate your mach...

Page 10: ...ufficient clearance for machine movement Provide any safety guards fences restraints devices and verbal and or posted restrictions necessary to prevent personnel machines or other moving machinery from accessing the machine or its path Provide adequate ventilation to carry away heat and vapors Ensure service connections to installed machines meet local and national safety standards especially rega...

Page 11: ...ing machine Ê Hazards During Service and Maintenance ELECTROCUTION HAZARD High voltage is present inside electric boxes mo tors and many other components Power switches on machine control panels disable only control circuit power in certain boxes You can be killed or seri ously injured on contact with high voltage Lock OFF and tag out power at the wall disconnect before servicing except where spe ...

Page 12: ...ts including but not limited to safety limit switches electrical interlocks and operator controls If any of these conditions occur The machine makes a sound like skidding automobile tires as it comes out of extract The wash or drain clutch does not disengage or it reengages during extract V belts jump off at the start of during or at the end of extract A strange whining sound occurs at any time du...

Page 13: ...ven fall over if the tilt wheels at the non tilted end are raised out of their cradles killing injuring personnel and or damaging property NEVER manually tilt lift both ends of the machine at the same time One end must always be seated in its cradle ALWAYS visually inspect the tilt wheels to be sure they are all fully seated in their cra dles before each manual tilt up Hydraulic valve manual opera...

Page 14: ...INSTALLATION AND SERVICE SAFETY FOR SUSPENDED WASHER EXTRACTORS AND CENTRIFUGAL EXTRACTORS MSINA405AE 9909AV 3 of 3 ...

Page 15: ... subsoil itself is springy i e if its resonant frequency is near the machine s operating speed Above grade installations of rigid machines also require a sufficiently strong and rigid floor or other supporting structure as described below Ë Flexibly Mounted Machines Size for size flexibly mounted machines generally do not require as strong a floor foundation or other supporting structure as do rig...

Page 16: ...on poured integrally with the slab Current machine data is available from Milnor upon request All data is subject to change without notice and may have changed since last printed It is the sole responsibility of every potential owner to obtain written confirmation that any data furnished by Milnor applies for the model s and serial number s of the specific machine s Î FIGURE 1 MSIN0210AE Î How Rot...

Page 17: ...te instructions before continuing Do not jack the machine here Do not lift the machine here Use three point or four point lifting as determined by the lifting eyes furnished Rig the load using lifting cables of sufficient size and length to ensure cables are not over stressed Do not lift the machine from one corner or one side edge ...

Page 18: ...d Safety stands or brackets also painted red may be provided with this machine Do not discard safety stands or brackets Do not step or stand on this machine part Maintain a 25 mm 1 minimum clearance between float clips Set low level so that the bottom of the float is always at least 25mm 1 above the bottom of the float tube This motor or pump should rotate in the direction of the arrow ...

Page 19: ...tart this machine until the part with this tag is installed on the machine Do not remove this component from the machine Install the appropriate part here before operating the machine 7 _ccQbi _V DQW 9 ecdbQdY_ c A Cdi U GQcXUb 5hdbQSd_bc ...

Page 20: ...er must rotate counterclockwise when viewed from here During drain and extract the cylinder must rotate clockwise when viewed from here Do not strike shell front of washer extractors during fork lifting Striking shell front will cause door to leak C9EEAD715 3F ...

Page 21: ...Section 1 Service and Maintenance ...

Page 22: ...g PINCH HAZARD Vibrating cylinder will pinch fingers caught between shell and frame NEVER place fingers in gap between shell and frame Ê Lubrication Procedures 1 Remove the rear panel 2 Remove the drain plug on the bottom of the main bearing housing and allow the bearing housing to drain completely Inspect the leak off drained oil and magnetic drain plug for water and or metal particles Water and ...

Page 23: ...n Isolators Check cushions for cracks and deterioration eight locations FIGURE 4 Items 1 and 2 M Check oil levels F See the lubricant specification for main bearing housing above Replace oil 3 5 US ounces 0 1 liter per isolator A Shocks Check for oil leaks replace as required two locations FIGURE 4 Item 3 F Peristaltic supply if so equipped Check for leaks observe operation F Cooldown vernier valv...

Page 24: ... and Shock Maintenance Points Cooldown vernier adjustment Cooldown vernier adjustment Î F IGURE 5 MSSMA424AE Î C ooldown Vernier Valve Turn off power before servicing Direction of rotation Extract and Drain Rear of machine Drive belt Î F IGURE 6 MSSMA424AE Î R otation Direction Î F IGURE 7 MSSMA424AE Î I nverter PREVENTIVE MAINTENANCE FOR THE 30022 SUSPENDED WASHER EXTRACTOR MSSMA424AE 9852AV 2 of...

Page 25: ... location and Table below for the setting Move lower O ring to the correct setting inches or centimeters on scale Read the bottom edge of the O ring 3 Place a straight edge along the top edge pulley to pulley of the belt to be tested Depress the tension testing tool by sliding the cap against the middle of the belt span until the bottom edge of the lower O ring aligns with the straight edge as sho...

Page 26: ...o this we suggest that when you replace the belts you purchase the exact style and type belts with which the machine was originally equipped This is the best way to achieve belt life on your replacement belts equal to the life of the original set If you are not satisfied with the life of the original set you should ask our factory if a better belt has been developed for the specific application Ê ...

Page 27: ...in the bearing oil indicates leaking seals Metal particles in the bearing oil indicates damaged bearings Ordinarily only the shell front and cylinder need to be removed to replace seals and bearings Ê Removing the Shell Front and Cylinder 1 Remove the door interlock housing cover Mark the terminal position of the wires and remove the wires from the interlock switch Loosen the two conduit connectio...

Page 28: ... sleeve are clean and free from oil Apply Loctite 271 to the inside of the sleeve then tap sleeve on the shaft and remove excess Loctite 3 Replace the seals and O rings Ensure that the new seals are parallel within the shaft seal holder Ë Reinstalling the Seal Holder Rear seal bearing holder Shims Bearings Seals Front shaft seal holder Shaft seal sleeve Î FIGURE 1 MSSM0261BE Î Bearing Housing Comp...

Page 29: ...er 3 8 bolt and repeat procedure Ë Ë Replacing Bearings NOTE Set bearing clearance only if major components of the original bearing housing front shaft seal holder rear seal bearing holder shaft or shims are replaced See Setting Bearing Clearances in this sec tion after replacing major components The bearing housing does not need to be removed to change the bearings Remove the bearing housing only...

Page 30: ...s of the lead wire to obtain a to tal thickness of 0 004 0 005 0 102 0 127 millime ters Install the rear seal bearing holder using this amount of shims 5 The shaft should turn in the housing Ë Removing the Old Bearing Housing Remove all fittings and connections from the bearing housing Tighten three 1 2 20 x 2 inch 50 long bolts evenly into the push off holes to separate the bearing hous ing from ...

Page 31: ...ng clamps mount and support the shell front in place align it with the mark made before it was removed If necessary use a rubber or rawhide maul to strike the shell front so it seats within the shell After the shell front is seated properly on the shell check the gap between the shell front and the lip on the shell If neces sary use a rubber maul or rawhide maul on the shell lip to close the gap 6...

Page 32: ... boxes or cosmetics Stop when the side of the shell front contacts the side cos metic as shown in FIGURE 4 Securely block the upper frame shown in FIGURE 5 before continuing For additional safety leave the turnbuckles in place until repairs are complete Ë R eplacing Cushions Replace the cushions on each isolator as follows NOTE See FIGURE 6 during the following procedure 1 Using a wrench at the is...

Page 33: ... data Actual allowable torques are application dependent and can vary for many reasons joint types gaskets etc Use these values as a guide 5 Although FIGURE 1 depicts hex head bolts the table applies to all head types Ê Fasteners and Threadlocker Ë How Fasteners Loosen Standard threaded fasteners are manufactured with a clearance fit for easy assem bly With the fastener at the proper torque 85 of ...

Page 34: ...rimer N Allow to dry 3 Insert bolt into through hole assembly 4 Apply several drops of threadlocker onto bolt engage ment area 5 Assemble and tighten nut to correct torque for the threadlocker Ë Blind Holes See FIGURE 4 1 Clean all threads bolt and nut with cleaning solvent 2 Spray all threads with Loctite Primer N Allow to dry 3 Squirt several drops down female threads into bottom of hole 4 Apply...

Page 35: ...octite 277 Bare 1 4 20 SAE Grade 1 ASTM A307 2 5 3 39 3 0 4 06 3 3 4 47 3 6 4 88 4 6 6 23 4 3 5 83 3 3 4 47 SAE Grade 2 4 1 5 56 4 9 6 64 5 5 7 45 6 0 8 13 7 7 10 44 7 1 9 63 5 5 7 46 SAE Grade 4 4 8 6 50 5 8 7 86 6 4 8 67 7 0 9 49 9 0 12 20 8 3 11 25 6 4 8 67 SAE Grade 5 ASTM A449 6 3 8 54 7 6 10 3 8 4 11 38 9 3 12 60 11 8 15 99 11 0 14 91 8 4 11 39 SAE Grade 7 7 9 10 7 9 4 12 7 10 5 14 23 11 5 1...

Page 36: ...3 99 13 6 18 44 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 5 16 18 SAE Grade 1 ASTM A307 5 1 6 91 6 2 8 40 6 8 9 22 7 5 10 17 9 6 13 02 8 9 12 07 6 8 9 22 SAE Grade 2 8 5 11 52 10 2 13 83 11 3 15 32 12 5 16 95 ...

Page 37: ... 27 1 36 74 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 3 8 16 SAE Grade 1 ASTM A307 9 0 12 20 10 8 14 64 12 0 16 27 13 1 17 76 16 7 22 64 15 5 21 01 12 0 16 27 SAE Grade 2 14 9 20 20 17 9 24 27 19 9 26 98 21 9...

Page 38: ... 41 64 0 86 77 49 2 66 70 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 7 16 14 SAE Grade 1 ASTM A307 14 0 18 98 17 0 23 04 19 14 25 95 21 0 28 47 27 0 36 60 25 0 33 89 19 0 25 76 SAE Grade 2 24 0 32 54 28 8 39 0...

Page 39: ... 35 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 2 13 SAE Grade 1 ASTM A307 22 0 29 83 26 0 35 25 29 38 39 83 32 0 43 39 41 0 55 59 38 0 51 52 29 0 39 32 SAE Grade 2 36 6 49 62 43 9 59 52 48 8 66 16 53 6 72 67 ...

Page 40: ...51 120 0 162 70 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 9 16 12 SAE Grade 1 ASTM A307 32 0 43 39 38 0 51 52 42 19 57 20 46 0 62 37 59 0 80 00 55 0 74 57 42 56 94 SAE Grade 2 52 7 71 45 63 3 85 82 70 3 95 31...

Page 41: ...1 6 232 66 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 5 8 11 SAE Grade 1 ASTM A307 44 59 66 52 70 50 58 2 78 90 64 86 77 81 109 82 76 103 04 58 78 64 SAE Grade 2 72 7 98 57 87 2 118 23 96 9 131 38 106 6 144 53...

Page 42: ... 8 422 74 239 8 325 13 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 3 4 10 SAE Grade 1 ASTM A307 77 104 40 93 126 09 103 1 139 78 113 153 20 144 195 24 134 181 68 103 139 65 SAE Grade 2 129 4 175 44 155 3 210 55...

Page 43: ...569 44 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 7 8 9 SAE Grade 1 ASTM A307 124 7 169 07 149 6 202 83 166 3 225 47 182 9 247 98 232 8 315 63 216 1 293 0 166 3 225 47 SAE Grade 2 124 7 169 07 149 6 202 83 166...

Page 44: ...4 668 3 906 09 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 8 SAE Grade 1 ASTM A307 187 5 254 22 225 0 305 06 250 0 338 95 275 0 372 85 350 0 474 54 325 0 440 64 250 0 338 95 SAE Grade 2 187 5 254 22 225 0 305...

Page 45: ... 1483 49 1393 0 1888 66 1293 5 1753 73 995 0 1349 04 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 14 SAE Grade 1 ASTM A307 210 0 284 72 252 0 341 66 280 0 379 63 308 0 417 60 392 0 531 48 364 0 493 52 280 0 37...

Page 46: ...88 1 1746 43 ASTM A354 Grade BC 844 8 1145 40 1013 8 1374 53 1126 4 1527 20 1239 0 1679 86 1577 0 2138 13 1464 3 1985 33 1126 4 1527 20 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 1 8 12 SAE Grade 1 ASTM A307 297 4 403 22 356 9...

Page 47: ...STM A354 Grade BC 1192 4 1616 68 1430 9 1940 04 1589 8 2155 48 1748 8 2371 05 2225 8 3017 78 2066 8 2802 20 1589 8 2155 48 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 1 4 12 SAE Grade 1 ASTM A307 414 8 562 40 497 8 674 93 553 1...

Page 48: ... 2 3229 83 ASTM A354 Grade BC 1563 6 2119 96 1876 4 2544 06 2084 8 2826 61 2293 3 3109 30 2918 8 3957 37 2710 3 3674 68 2084 8 2826 61 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 3 8 12 SAE Grade 1 ASTM A307 559 5 758 58 671 3 ...

Page 49: ...ASTM A354 Grade BC 2074 9 2813 20 2489 9 3375 85 2766 6 3751 01 3043 2 4126 03 3873 2 5251 36 3596 5 4876 20 2766 6 3751 01 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 1 2 12 SAE Grade 1 ASTM A307 734 1 995 30 880 9 1194 34 978...

Page 50: ...24 21 6 29 28 22 6 30 64 17 7 24 00 13 1 17 76 7 16 14 31 3 42 44 32 8 44 47 26 4 35 80 19 0 25 76 7 16 20 33 3 45 15 34 8 47 18 27 3 37 00 20 2 27 38 1 2 13 43 1 58 43 45 2 61 28 35 2 47 72 26 1 35 38 1 2 20 45 1 61 14 47 1 63 86 36 9 50 00 27 3 37 00 9 16 12 56 8 77 00 59 4 80 53 46 5 63 04 34 4 46 64 9 16 18 62 7 85 00 65 6 88 94 51 3 69 55 38 0 51 52 5 8 11 92 5 125 41 96 7 131 10 75 6 102 50 ...

Page 51: ...06 20 234 6 318 07 183 8 249 20 1 14 259 2 351 43 270 8 367 16 212 1 287 57 166 3 225 47 1 1 8 7 413 0 559 95 432 0 585 71 337 0 456 91 265 0 359 29 1 1 8 12 390 0 528 77 408 0 553 17 318 0 431 15 251 0 340 31 1 1 4 7 523 0 709 09 546 0 740 28 428 0 580 30 336 0 455 55 1 1 4 12 480 0 650 80 504 0 683 33 394 0 534 19 308 0 417 60 1 1 2 6 888 0 1203 97 930 0 1260 91 727 0 985 68 570 0 772 82 1 1 2 1...

Page 52: ......

Page 53: ...Section 2 Covers Safety and Shipping Brackets ...

Page 54: ... this drawing applies to If more than one reference item appears this usually means this drawing applies to more than one assembly and thus to more than one range of machines Component Item Numbers For any item on the drawing e g item there may be several corre sponding items on the parts list e g 001A 001B 001C etc which are similar components on different assemblies How Part Is Used In Assembly ...

Page 55: ...003 001 002 BMP940045 94203V Page 1 ISOLATOR SHIPPING BRACKETS 30022F8J F8P F8W ...

Page 56: ...embly thereof and or 2 The range of machine models this drawing applies to If more than one reference item appears this usually means this drawing applies to more than one assembly and thus to more than one range of machines Component Item Numbers For any item on the drawing e g item there may be several cor responding items on the parts list e g 001A 001B 001C etc which are similar components on ...

Page 57: ...Section 3 Frame and Housing Assemblies ...

Page 58: ...BMP940043 94201V Page 1 HOUSE SHELL VENT INSTALLATION 30022F8J F8P F8W ...

Page 59: ...RN 18 021 27A082 HOSECLAMP 2 9 16 3 5 CADSCR HS 48 END OF PARTS LIST How to Read Parts List Reference Item Numbers I t e m s 0 0 A 00 B 00C etc or 00X 00Y 00Z etc appearing at the top of some parts lists are for reference and provide 1 The part number for the entire assembly depicted in the drawing or a major sub assembly thereof and or 2 The range of machine models this drawing applies to If more...

Page 60: ......

Page 61: ...Section 4 Suspension ...

Page 62: ...FOR ISOLATOR ASSEMBLIES SEE BMP940040 BMP940039 94192V Page 1 ISOLATOR INSTALLATION 30022F8J F8P F8W ...

Page 63: ... B 00C etc or 00X 00Y 00Z etc appearing at the top of some parts lists are for reference and provide 1 The part number for the entire assembly depicted in the drawing or a major sub assembly thereof and or 2 The range of machine models this drawing applies to If more than one reference item appears this usually means this drawing applies to more than one assembly and thus to more than one range of...

Page 64: ...ponents relate the parts list to the illustration Parts List Isolator Assemblies 5 75 Diameter Springs BMP940040 97042V Sheet 1 of 1 ASSEMBLIES A AIC30203 94192C ISOLATOR ASSY 3022F8 REAR RP B AIC30204 94192 ISOLATOR ASSY 3022F8 FRNT RP COMPONENTS all 1 X2 03847A 96316 MACH 3022F ISOLATR OUTR BODY A 2 02 03844B 96262B SPRING 5 68ODX73 IN 3022F8 B 2 02 03844C 96262B SPRING 5 75ODX146 IN 3022F8 all ...

Page 65: ...BMP940044 94203V Page 1 INSTALLATION SHOCK ABSORBER 30022F8J F8P F8W ...

Page 66: ...ference and provide 1 The part number for the entire assembly depicted in the drawing or a major sub assembly thereof and or 2 The range of machine models this drawing applies to If more than one reference item appears this usually means this drawing applies to more than one assembly and thus to more than one range of machines Component Item Numbers For any item on the drawing e g item there may b...

Page 67: ...epicted in the drawing or a major sub assembly thereof and or 2 The range of machine models this drawing applies to If more than one reference item appears this usually means this drawing applies to more than one assembly and thus to more than one range of machines Component Item Numbers For any item on the drawing e g item there may be several corre sponding items on the parts list e g 001A 001B ...

Page 68: ......

Page 69: ...Section 5 Drive Assemblies ...

Page 70: ...BMP940034 94177V Page 1 INSTALLATION DRIVE BASE ASSEMBLY 30022F8J F8P F8W ...

Page 71: ...WASHER USS STD 3 8 ZNC PLT 00A 104 15G205 HXNUT 3 8 16UNC2B ZINC GR2 00A 105 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL 00A 106 15U241SZ FLATWASHER 1 5 ODX 406 IDX 25TH SZN 00A END OF PARTS LIST How to Read Parts List Reference Item Numbers I t e m s 0 0 A 00 B 00C etc or 00X 00Y 00Z etc appearing at the top of some parts lists are for reference and provide 1 The part number for the entire assembly depic...

Page 72: ...lnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP940032 98053V 1 of 2 BMP940032 98053V Sheet 1 of 2 Main Bearing Installation 3022F8J F8P F8W Oil Fill Tube 12 14 25 18 ...

Page 73: ... NPT NIP 1 4X1 5 TBE BRASS STD 7 NPT COUP BRASS 125 103 8 5SP0EFFSSM NPT PLUG SQSLDMAGNET BLKST 9 5SL0EBEC NPTELB 90DEG STRT BRASS125 10 51E507N HOSESTEM NYLON 1 4MPX1 2 HOSEID 11 27A043A HOSECLAMP 562 DIA SPRINGTY Hc9 12 60E005P 04ZPVC TUBING 1 2 ID X 5 8 OD 13 53A008B BODYMALECON 25X 25 COMP B68A 4B 14 53A059AB 1 4 COMP NUT PARKER 4BZ B 15 53A059 SLEEVE 1 4 BRASS PH 60C 4 17 60E004NTN 01ZTUBING ...

Page 74: ...U S A BMP980022 99051V 1 of 2 BMP980022 99051V Sheet 1 of 2 Main Bearing 30022F8P H7x NOTE MSSM0261AE Replacing 30Fxx Main Bearings When replacing seal holder torque item P17 a specially modified bolt to 150 inch pounds For details of recommended procedure see Torque remaining bolts to standard torque ...

Page 75: ... B04 54A594 CONE TIMKEN 39586 BRG A P01 X2 03833 97333DMACH SHAFT 3022F BRG ASSY 30022F8X ONLY B P01 X2 03232 98262D MACH SHAFT 3022H7 BRG 30022H7X ONLY A P02 X2 03840 97461 MACH MAIN BEARING HOUSING 30022F8X ONLY B P02 X2 03840H 98353 MACH MAIN BRNG HOUSING 3022H 30022H7X ONLY ALL P03 X2 03831 97461 MACH FRONT SEAL HOLDING 3022F ALL P04 X2 03832 94043 MACH REAR SEAL HOLDER 3022F ALL P05 02 03825 ...

Page 76: ...sembly thereof and or 2 The range of machine models this drawing applies to If more than one reference item appears this usually means this drawing applies to more than one assembly and thus to more than one range of machines Component Item Numbers For any item on the drawing e g item there may be several cor responding items on the parts list e g 001A 001B 001C etc which are similar components on...

Page 77: ...Section 6 Shell and Door Assemblies ...

Page 78: ...BMP940046 94223V Page 1 INSTALLATION SHELLFRONT 30022F8J F8P F8W ...

Page 79: ...s List Reference Item Numbers I t e m s 0 0 A 00 B 00C etc or 00X 00Y 00Z etc appearing at the top of some parts lists are for reference and provide 1 The part number for the entire assembly depicted in the drawing or a major sub assembly thereof and or 2 The range of machine models this drawing applies to If more than one reference item appears this usually means this drawing applies to more than...

Page 80: ...BMP920009 94491V Page 1 DOOR ASSEMBLY 30015 30020 RIGID MOUNT WASHER EXTRACTORS ...

Page 81: ...M EC 1300 IN PINT CONT 024 15Q077 SOKSETSCR 1 4 20X1 4 ZINC ALLENONLY 025 03 01423C 86206B LATCH GUARD ILOC 3015 20 035 15U188 01Z FLTWASH 1 4 STD COMM SS18 8 036 15N191 FLATMACHSCR 1 4 20X7 8 SS18 8 U CUT 037 03 01420D 87487Y DOOR HANDLE ILOC 3015 20 END OF PARTS LIST How to Read Parts List Reference Item Numbers I t e m s 0 0 A 0 0 B 00C etc or 00X 00Y 00Z etc appearing at the top of some parts ...

Page 82: ...ly depressed with the door open 3 The arm does not over travel and hit the switch housing when the door is closed and the switch is actuated Bolt Spacer Adjustment 1 On a new machine the slots on the front housing should not show a gap past the bolt spacers 2 The spacers should be installed with the long side toward the shellfront SWITCH STRIKER ADJUSTMENT BOLT SPACER ADJUSTMENT ASSEMBLIES 00AA 00...

Page 83: ...NG FRONT ILOC W UNLATC all 3 03 01427A 77181C HOUSING REAR ILOC C 7 D only 3 03 01427B 94186D HOUSING REAR ILOC W UNLATCH all 4 03 01429 75479C PLATE FNT PIVOT ILOC all 5 03 01335 INSULATOR AUTOSPOT all 6 03 01425A 92683C DOOR HANDLE EXTENSION all 7 03 01423 75736B LATCH INTERLOCK all 8 03 01417 75100B PLATE SPACER ILOC all 9 03 01418B 75194B KEEPER LATCH PIN NOTCH all 10 03 01418 75100B TAP STRIP...

Page 84: ......

Page 85: ...Section 7 Water and Steam Piping and Assemblies ...

Page 86: ...BMP940057 94217V Page 1 WATER INLET ASSEMBLY INSTALLATION 30022F8J F8P F8W ...

Page 87: ...G NUT WILL DISTORT VALVE BODY CAUSING THE PISTON BODY TO JAM AND THE VALVE WILL NOT SHUT OFF IF THE VALVE LEAKS BETWEEN THE BODY AND BONNET LOOSEN THE COUPLING NUT AND TURN THE BODY S L I G H T LY T H E N T I G H T E N T H E COUPLING NUT IF THE VALVE STILL LEAKS REPEAT THE OPERATION IN NO CASE MUST THE NUT BE TIGHTENED EXCESSIVELY GENERAL MAINTENANCE 1 2 4 1 0 8 SERIES ONLY H AY S 4 1 0 8 S E R I ...

Page 88: ...P014 16 OBSOLETE 4108 DUOVALVE ALSO W XX 2 96V225 SEAT WASHER HAYS 8249801 Y ZZ 2 96V225A SEAT WASHER HAYS 84048 FOR 96P151 S V 3 96V248 SEATWASHER NUT HAYS 82222 96P014 16 OBSOLETE 4108 DUOVALVE ALSO W Z 3 96V226 SEAT WASHER NUT HAYS 86030 96P053 S V 4 96V246 COUPLING NUT HAYS 76303 96P014 16 W Z 4 96V254 COUPLING NUT HAYS 76028 96P053 S V Y ZZ 5 96V244 PISTON SPRING FOR HAYS STYLE 3108 W XX 5 96...

Page 89: ...lve stem 3 Unscrew seat cylinder from body and remove entire assembly 4 While disassembled open gate valve to flush out collected sediment 1 Remove bottom plug and gasket 2 Loosen disc holder with screwdriver or socket wrench 3 Inspect disc and clean or replace 4 Seat can be removed if necessary with an allen wrench or socket wrench 5 Unscrew and remove adjusting screw check nut and spring cage sc...

Page 90: ...ate the parts list to the illustration Parts List Pressure Regulators BMP900031 96081V Sheet 2 of 2 ASSEMBLIES X 96J030FF 01Z 1 2 PRESS REG SET 28 FEM X FEM NO REPAIR KIT Y 96J030D 01Z 1 2 PRESREGULTR SET 28 FEM UN FOR KIT SEE BELOW Z 96J031D 01Z 3 4 PRESREGULTR SET 28 FEM UN FOR KIT SEE BELOW COMPONENTS all 1 96V158B REPAIRKIT 14510 1 2 PRESSREG EB86 KIT DISCONT VLV1 2 EB72 all 2 96V158C REPAIRKI...

Page 91: ...BMP940055 94212V Page 1 INSTALLATION DRAIN ASSEMBLY 30022F8J F8P F8W ...

Page 92: ...BMP920017 93251V Page 1 ELECTRIC DRAIN VALVE 30015 30020 30022 RIGID MOUNT WASHER EXTRACTORS ...

Page 93: ...Section 8 Chemical Supply Devices ...

Page 94: ...30022F8J F8P F8W 36030F8J F8P F8W F8S 42032F7J F7P F7W F7S BMP940037 98183V 1 of 2 NOTE SHIM AS REQUIRED WITH ITEM 19 TO ENSURE A TIGHT SEAL AGAINST GASKET THESE DIMENSIONS LOCATE THE PIVOT POINT OF THE DOOR THE SOAP CHUTE DOOR SWINGS OPEN TO 60 DEGREES 0 39 INCH 9 9 MM 0 48 INCH 12 2 MM 15 14 1 5 3 4 11 1 7 3 1 2 6 19 18 3 8 12 13 8 9 10 16 17 15 14 ...

Page 95: ... W2 03986 93202C WLMT SOAP CHUTE TRAY all 3 W2 03987 93342 WLMT DRY SOAP CHUTE COVER all 4 02 02087 95267A EXTRUSION SHEL GTR52 3623 1 all 5 17N019 LIFT OFF INLINE HINGE 96 10 300 11 all 6 W2 03981 93361B WLMT DRY SOAP CHUTE LATCH all 7 15J051 01Z POPRIVET 1 8DIAX 265 LONG S S all 8 15U150 LOCKWASHER MEDIUM 10 ZINCPL all 9 15U135 FLATWASH 10 4370DX 203IDX 04TSS188 all 10 15N130 RDMACHSCR 10 24UNC2...

Page 96: ...OUSING SUPPLY MANIFOLD 3022 all 5 96P013G71 01Z 3 4 2WAY PLAS VAL 240V 60C all 6 27A030B U BOLT 3 4 PIPE 1 4 20 THD all 7 12P11CSB SNAPBUSH 1 125MHX 94ID HEYCO 2166 all 8 5SCA0PBE NPT CAP 3 4 BRASS 125 all 9 12P11PHP HOLEPLUG LPE BLK 1 3 4 HEYCO 2773 all 10 53A060H KNURLED HOSENUT 3 4 HOSE PH 94GH 12 all 11 15U185 FLATWASHER USS STD 1 4 ZNC PLT all 12 15U180 LOCKWASHER MEDIUM 1 4 ZINCPL all 13 15G...

Page 97: ...D IN THE TOP RIGHTHAND UPPER CROSS BRACE 014 015 016 TYPICAL 011 001 002 TYPICAL 003 004 005 007 009 010 006 012 013 TYPICAL OUTSIDE LEFT OF HOUSING 011A BMP940052 94202V Page 1 ASSEMBLY 6 VALVE SOAP MANIFOLD 30022F8J F8P F8W ...

Page 98: ...rts List Reference Item Numbers I t e m s 0 0 A 00 B 00C etc or 00X 00Y 00Z etc appearing at the top of some parts lists are for reference and provide 1 The part number for the entire assembly depicted in the drawing or a major sub assembly thereof and or 2 The range of machine models this drawing applies to If more than one reference item appears this usually means this drawing applies to more th...

Page 99: ...BMP940053 94202V Page 1 5 COMPARTMENT DRY SUPPLY ASSEMBLY INSTALLATION 30022F8J F8P F8W ...

Page 100: ...BMP940050 94202V Page 1 INSTALLATION PERISTALIC SOAPCHUTE 30022F8J F8P F8W ...

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Summary of Contents for 30022F Series

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Milnor 30022F Series, Service, Page: 1 / 100

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Summary of Contents for 30022F Series

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