Milnor 30015T5E Service Manual Download Page 3

Page: 3 / 97

Table of Contents

for MAP30VXXBE/2006145A

30015V7J,T5J,T5E 30022V6J,T5J,T5E Washer-Extractors

Page

Description

Document/ECN

Warranty

BMP720097/92732A

How to Order Parts

BMP720097R/72332A

Safety—Rigid Washer Extractors

BIUUUS27/20051111

About the Forces Transmitted by Milnor Washer-Extractors

BIWUUI02/20001108

Glossary of Tag Illustrations-30" G, T and V style WE

MSIUUMTGAE/2004072V

Avoiding Damage from Allied Remote Chemical

Delivery Systems

BIWUUI03/20030306

Safety Placard Use and Placement 30015, 30022Txx

& Vxx

BMP020103/2002145V

Safety Placard Use and Placement ISO 30015,

30022Txx & Vxx

BMP020104/2002145V

Guards and Covers 30015V7J,T5J,T5E 30022V6J,T5J,T5E

BMP000012/2001036V

Section 1: Service and Maintenance

Preventive Maintenance

BIRQUM01/20050302

Fastener Torque Requirements

MSSM0101CE/9906AV

Section 2: Drive Assemblies

Drive Chart 30015T5J,T5E & 30015T5J,T5E

BMP000006/2001036V

Drive Chart 30015V7J, 30022V6J

BMP000007/2000455V

Motor Mount 30015, 30022,36026, & 42026Vxx,Txx

BMP000008/2001036V

Section 3: Bearing Assemblies

Cylinder, Shell, Bearing, and Console Installation

BMP910037/2001036V

Main Bearing Assembly 30015V7J,T5J,T5E,M6x

BMP910034/2001036V

Main Bearing Assembly 30020 & 30022

BMP910033/2002446V

Section 4: Shell and Door Assemblies

Shellfront Assembly, Conduit, & Interlock

BMP920024/2004055V

Door Assembly

BMP920009/2001036V

Interlock Assembly

BMP750046/2001036V

Section 5: Chemical Supply Devices

Soap Chute Installation

BMP000040/2004055V

Peristaltic Supply Box

BMP000046/2004055V

3 Compartment Supply Injector

BMP770149/2000333V

Section 6: Water and Steam Piping and

Assemblies

Schematic Symbols Key

BMP920008/2000302V

Water, Steam and Drain Schematics

BMP000049/2002044V

Water Inlet Assemblies with Peristaltic Supply

BMP000047/2003215V

Level Switches

BMP000069/2001363V

1/2" & 3/4" Hayes Electric Steam Valves

BMP920028/2000302V

2-Way Electric Water Valve

BMP920029/98443V

Summary of Contents for 30015T5E

Page 1: ...0VXXBE 2006145A Publishing System TPAS Access date 4 6 2006 Document ECN s Latest Available Service 30015V7J T5J T5E 30022V6J T5J T5E Washer Extractors PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Page 2: ...ublishing system access date and whether the document ECN s are the latest available or exact References to Yellow Troubleshooting Pages This manual may contain references to yellow pages Although the pages containing troubleshooting procedures are no longer printed on yellow paper troubleshooting instructions if any will be contained in the easily located Troubleshooting chapter or section See th...

Page 3: ...E 30015T5J T5E BMP000006 2001036V 53 Drive Chart 30015V7J 30022V6J BMP000007 2000455V 54 Motor Mount 30015 30022 36026 42026Vxx Txx BMP000008 2001036V 57 Section 3 Bearing Assemblies 58 Cylinder Shell Bearing and Console Installation BMP910037 2001036V 60 Main Bearing Assembly 30015V7J T5J T5E M6x BMP910034 2001036V 62 Main Bearing Assembly 30020 30022 BMP910033 2002446V 65 Section 4 Shell and Doo...

Page 4: ...Table of Contents cont Page Description Document ECN 89 Drain Sump Installation BMP920014 2004055V 90 Drain Valve Installation BMP920020 2001036V 92 3 Electric Drain Valve BMP920017 2002044V ...

Page 5: ...points brake and clutch linings and similar parts are not covered by this warranty nor are parts damaged by exposure to weather or to chemicals We reserve the right to make changes in the design and or construction of our equipment including purchased components without obligation to change any equipment previously supplied ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON THE EX...

Page 6: ......

Page 7: ...6 In correspondence regarding motors or electrical controls please include all nameplate data including wiring diagram number and the make or manufacturer of the motor or controls All parts will be shipped C O D transportation charges collect only Please read this manual It is strongly recommended that you read the installation and operating manual before attempting to install or operate your mach...

Page 8: ...ted to those employees given the task of using it only specifically designated workers carry out repairs modifications maintenance or servicing information instruction and training is provided workers and or their representatives are consulted Work equipment must comply with the requirements listed below The owner user must verify that installation and maintenance of equipment is performed in such...

Page 9: ...ided on the machine safety placards in the Safety Guide and throughout the other machine manuals Placards must be kept clean so that the information is not obscured They must be replaced immediately if lost or damaged The Safety Guide and other machine manuals must be available at all times to the appropriate personnel See the machine service manual for safety placard part numbers Contact the Miln...

Page 10: ...ates and use them in an emergency to stop machine motion Know the location of the main machine disconnect and use it in an emergency to remove all electric power from the machine WARNING 4 Crush Hazards Contact with the turning cylinder can crush your limbs The cylinder will repel any object you try to stop it with possibly causing the object to strike or stab you The turning cylinder is normally ...

Page 11: ...e box Do not unlock or open electric box doors WARNING 10 Entangle and Crush Hazards Guards covers and panels Operating the machine with any guard cover or panel removed exposes moving components Do not remove guards covers or panels 4 1 2 Hazards Resulting from Damaged Mechanical Devices WARNING 11 Multiple Hazards Operating a damaged machine can kill or injure personnel further damage or destroy...

Page 12: ...er is present inside the cabinetry unless the main machine power disconnect is off Do not service the machine unless qualified and authorized You must clearly understand the hazards and how to avoid them Abide by the current OSHA lockout tagout standard when lockout tagout is called for in the service instructions Outside the USA abide by the OSHA standard in the absence of any other overriding st...

Page 13: ...trong and rigid enough and has not subsided to leave the floor slab suspended without support on grade installations can often be made directly to an existing floor slab if it has enough strength and rigidity to safely withstand our published forces without transmitting undue vibration If the subsoil has subsided or if the floor slab itself has insufficient strength and rigidity a deeper foundatio...

Page 14: ...ating speeds of the machine s compared to the natural frequencies of the floor and or any other supporting structure s A qualified soil and or structural engineer must be engaged for this purpose Figure 1 How Rotating Forces Act on the Foundation Typical Machine Legend A Direction of force B Load C Rotation Frequency RPM 60 Figure 1 above is intended to depict both on grade and above grade install...

Page 15: ... complete instructions before continuing Do not jack the machine here Do not lift the machine here Use three point or four point lifting as determined by the lifting eyes furnished Rig the load using lifting cables of sufficient size and length to ensure cables are not over stressed Do not lift the machine from one corner or one side edge ...

Page 16: ...removed These materials are painted red Safety stands or brackets also painted red may be provided with this machine Do not discard safety stands or brackets This motor or pump should rotate in the direction of the arrow Do not start this machine until the part with this tag is installed on the machine Do not remove this component from the machine ...

Page 17: ...the appropriate part here before operating the machine During drain and extract the cylinder must rotate counterclockwise when viewed from here rear of machine Make cold water connection here Make hot water connection here H 0 2 H 0 2 ...

Page 18: ...ke shell front of washer extractors during fork lifting Striking shell front will cause door to leak Water hammer will rupture the water inlet valves on this machine Eliminate water hammer on waterlines to this machine Follow all applicable codes when installing water hammer arresters on water lines H 0 2 H 0 2 ...

Page 19: ...sive water temperture will damage valves Do not exceed 160 degrees Fahrenheit 71 degrees Celsius Excessive air pressure will damage valves Do not exceed 80 psi 5 5 bar 160 F 71 C Fo C o 10 75 psi 0 7 5 1 bar ...

Page 20: ...bout some of the possible hazards posed by chemical systems and lists certain requirements needed to minimize those hazards The procedures for interfacing with allied chemical systems and information pertinent to chemical use in general are provided elsewhere in the product manuals see Note 1 Figure 1 Pumped Chemical Inlets on CBW Batch Washer Note 1 Misuse of laundering chemicals such as injectin...

Page 21: ...e damage is likely to be catastrophic No machine is immune to such damage CAUTION 1 Equipment and Textile Damage Hazards Chemicals leaked into the machine particularly when it is idle can destroy machine components and textiles left in the machine Pellerin Milnor Corporation accepts absolutely no responsibility for damage to its equipment or to textiles therein from abnormal contact with chemicals...

Page 22: ...iphon into the machine T Chemical tank 2 2 Ensure the Chemical Lines Cannot Dribble The pumped chemical system may provide a means of positively closing the chemical line at the pump location but not at the injection site Hence any concentrated chemical that remains in the injection line between the pump and the machine is free to flow into the machine Some examples of this are shown in Figure 3 ...

Page 23: ...llowing are some of the possible methods the manufacturer or supplier may wish to use as appropriate 3 1 Siphoning Positively close the line If the pump does not provide positive closure when the system is off employ a shutoff valve in the line to serve this purpose 3 2 Siphoning Break the siphon Provide an air gap or vacuum breaker in the chemical delivery line This must be located above the full...

Page 24: ...ystem is off T Chemical tank 4 Guarding Against Leaks All personnel who may work with the chemical system e g chemical system manufacturer chemical system supplier chemical supplier operator maintenance personnel should be vigilant in observing for leaks in the system When connecting or reconnecting chemical lines whether at installation after taking samples or when replacing components at a minim...

Page 25: ...t 1 of 2 Safety Placard Use and Placement 30015 30022Txx Vxx Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine Use 8 self tapping screws Replace placard immediately if removed or unreadable 2 30 40 10 20 50 LEFT VIEW LEFT VIEW RIGHT VIEW RIGHT VIEW FRONT VIEW FRONT VIEW REAR VIEW REAR VIEW ...

Page 26: ... the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP020103 2002145V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 10 01 10635A NPLT SHELL FORNT RIDGID TCATA all 20 01 10375B NPLT ELEC HAZARD SMALL TCATA all 30 01 10375C NPLT E HAZARD SM VERTCL TCATA al...

Page 27: ...te locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard im mediately if removed or unreadable 2 30 10 20 ISO Placards shown on this page Safety Placard Use and Placement ISO 30015 30022Txx Vxx LEFT VIEW LEFT VIEW RIGHT VIEW RIGHT VIEW FRONT VIEW FRONT VIEW REAR VIEW REAR VIEW ...

Page 28: ... A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP020104 2002145V Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 10 01 10635X NPLT 30 WE RIGID WARNING ISO all 20 01 10375A NPLT VDE VOLTAGE WARN 1 25 ...

Page 29: ...on Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP000012 2001036V Sheet 1 of 2 Guards and Covers 30015V7J T5J T5E 30022V6J T5J T5E 1 2 3 5 4 12 2 PLACES 7 8 9 4 PLACES 10 11 6 PLACES 10 11 4 PLACES ...

Page 30: ... TRIM REAR CONSOLE TOP 7FT PC all 3 X2 03497A GUARD REAR BELT all 4 03 C4X7 COVER SYSTEM 7 LIQUID SUPPLY all 5 W2 03795B 00342 WLMT LOWER COVER STEAM F0141 all 6 03 C1824V DUST COVER 30 V6J BELT all 7 15K120 HXCAPSCR 3 8 16UNC2AX2 GR5 ZIN all 8 02 03344 TRIM REAR CONSOLE TOP 7FT PC all 9 17N070P RETAIN NUT 3 8 16 S10100 27 all 10 15P200 TRDCUT F HXWASHD 3 8 16X3 4NIK all 11 15U346 FLAWASH 7 8X3 8X...

Page 31: ...Section 1 Service and Maintenance ...

Page 32: ... these procedures 2 30022C4x 30022T5x and 30022V6J Main Bearing Maintenance 30022C4x 30022T5x and 30022V6J main bearing housings are oil filled and require periodic draining and refilling see below See the appropriate MAIN BEARING ASSEMBLY see Table of Contents during this procedure 1 Remove the drain plug on the bottom of the main bearing housing and allow the bearing housing to drain completely ...

Page 33: ...nia or equivalent See Motor Grease Points Drive Inverter Inverter Verify fan operation Vacuum out inverter vents Monthly See Inverter Maintenance Points Hoses Clamps and Connections Inlet drain and chemical hoses and connections Check for leaks cracks and bulges Monthly Bolts Foundation Check bolt tightness and wear Monthly See dimensional drawings Rear bearing reinforcement plate and throughout m...

Page 34: ...N 4 Maintenance Points Figure 1 30022C4x 30022T5x 36021C4E and 36026V5J Oil Drain and Water Leak off Figure 2 30022C4x 30022T5x 36021C4E and 36026V5J Oil Fill Vent Hoses use either hose for filling Figure 3 Drive Train Pulleys and Belts 30022V6J shown ...

Page 35: ...LNOR CORPORATION Figure 4 Inverter Maintenance Points 30022C4x 30022T5x and 30022V6J Inverter Legend 1 Fan 2 Vent Figure 5 30022C4x 30022T5x 30022V6J 36021C4E and 36026V5J Rear Bearing Reinforcement Plate 30022VxJ shown End of BIRQUM01 ...

Page 36: ... data Actual allowable torques are application dependent and can vary for many reasons joint types gaskets etc Use these values as a guide 5 Although FIGURE 1 depicts hex head bolts the table applies to all head types Ê Fasteners and Threadlocker Ë How Fasteners Loosen Standard threaded fasteners are manufactured with a clearance fit for easy assem bly With the fastener at the proper torque 85 of ...

Page 37: ...rimer N Allow to dry 3 Insert bolt into through hole assembly 4 Apply several drops of threadlocker onto bolt engage ment area 5 Assemble and tighten nut to correct torque for the threadlocker Ë Blind Holes See FIGURE 4 1 Clean all threads bolt and nut with cleaning solvent 2 Spray all threads with Loctite Primer N Allow to dry 3 Squirt several drops down female threads into bottom of hole 4 Apply...

Page 38: ...octite 277 Bare 1 4 20 SAE Grade 1 ASTM A307 2 5 3 39 3 0 4 06 3 3 4 47 3 6 4 88 4 6 6 23 4 3 5 83 3 3 4 47 SAE Grade 2 4 1 5 56 4 9 6 64 5 5 7 45 6 0 8 13 7 7 10 44 7 1 9 63 5 5 7 46 SAE Grade 4 4 8 6 50 5 8 7 86 6 4 8 67 7 0 9 49 9 0 12 20 8 3 11 25 6 4 8 67 SAE Grade 5 ASTM A449 6 3 8 54 7 6 10 3 8 4 11 38 9 3 12 60 11 8 15 99 11 0 14 91 8 4 11 39 SAE Grade 7 7 9 10 7 9 4 12 7 10 5 14 23 11 5 1...

Page 39: ...3 99 13 6 18 44 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 5 16 18 SAE Grade 1 ASTM A307 5 1 6 91 6 2 8 40 6 8 9 22 7 5 10 17 9 6 13 02 8 9 12 07 6 8 9 22 SAE Grade 2 8 5 11 52 10 2 13 83 11 3 15 32 12 5 16 95 ...

Page 40: ... 27 1 36 74 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 3 8 16 SAE Grade 1 ASTM A307 9 0 12 20 10 8 14 64 12 0 16 27 13 1 17 76 16 7 22 64 15 5 21 01 12 0 16 27 SAE Grade 2 14 9 20 20 17 9 24 27 19 9 26 98 21 9...

Page 41: ... 41 64 0 86 77 49 2 66 70 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 7 16 14 SAE Grade 1 ASTM A307 14 0 18 98 17 0 23 04 19 14 25 95 21 0 28 47 27 0 36 60 25 0 33 89 19 0 25 76 SAE Grade 2 24 0 32 54 28 8 39 0...

Page 42: ... 35 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 2 13 SAE Grade 1 ASTM A307 22 0 29 83 26 0 35 25 29 38 39 83 32 0 43 39 41 0 55 59 38 0 51 52 29 0 39 32 SAE Grade 2 36 6 49 62 43 9 59 52 48 8 66 16 53 6 72 67 ...

Page 43: ...51 120 0 162 70 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 9 16 12 SAE Grade 1 ASTM A307 32 0 43 39 38 0 51 52 42 19 57 20 46 0 62 37 59 0 80 00 55 0 74 57 42 56 94 SAE Grade 2 52 7 71 45 63 3 85 82 70 3 95 31...

Page 44: ...1 6 232 66 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 5 8 11 SAE Grade 1 ASTM A307 44 59 66 52 70 50 58 2 78 90 64 86 77 81 109 82 76 103 04 58 78 64 SAE Grade 2 72 7 98 57 87 2 118 23 96 9 131 38 106 6 144 53...

Page 45: ... 8 422 74 239 8 325 13 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 3 4 10 SAE Grade 1 ASTM A307 77 104 40 93 126 09 103 1 139 78 113 153 20 144 195 24 134 181 68 103 139 65 SAE Grade 2 129 4 175 44 155 3 210 55...

Page 46: ...569 44 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 7 8 9 SAE Grade 1 ASTM A307 124 7 169 07 149 6 202 83 166 3 225 47 182 9 247 98 232 8 315 63 216 1 293 0 166 3 225 47 SAE Grade 2 124 7 169 07 149 6 202 83 166...

Page 47: ...4 668 3 906 09 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 8 SAE Grade 1 ASTM A307 187 5 254 22 225 0 305 06 250 0 338 95 275 0 372 85 350 0 474 54 325 0 440 64 250 0 338 95 SAE Grade 2 187 5 254 22 225 0 305...

Page 48: ... 1483 49 1393 0 1888 66 1293 5 1753 73 995 0 1349 04 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 14 SAE Grade 1 ASTM A307 210 0 284 72 252 0 341 66 280 0 379 63 308 0 417 60 392 0 531 48 364 0 493 52 280 0 37...

Page 49: ...88 1 1746 43 ASTM A354 Grade BC 844 8 1145 40 1013 8 1374 53 1126 4 1527 20 1239 0 1679 86 1577 0 2138 13 1464 3 1985 33 1126 4 1527 20 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 1 8 12 SAE Grade 1 ASTM A307 297 4 403 22 356 9...

Page 50: ...STM A354 Grade BC 1192 4 1616 68 1430 9 1940 04 1589 8 2155 48 1748 8 2371 05 2225 8 3017 78 2066 8 2802 20 1589 8 2155 48 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 1 4 12 SAE Grade 1 ASTM A307 414 8 562 40 497 8 674 93 553 1...

Page 51: ... 2 3229 83 ASTM A354 Grade BC 1563 6 2119 96 1876 4 2544 06 2084 8 2826 61 2293 3 3109 30 2918 8 3957 37 2710 3 3674 68 2084 8 2826 61 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 3 8 12 SAE Grade 1 ASTM A307 559 5 758 58 671 3 ...

Page 52: ...ASTM A354 Grade BC 2074 9 2813 20 2489 9 3375 85 2766 6 3751 01 3043 2 4126 03 3873 2 5251 36 3596 5 4876 20 2766 6 3751 01 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 1 2 12 SAE Grade 1 ASTM A307 734 1 995 30 880 9 1194 34 978...

Page 53: ...24 21 6 29 28 22 6 30 64 17 7 24 00 13 1 17 76 7 16 14 31 3 42 44 32 8 44 47 26 4 35 80 19 0 25 76 7 16 20 33 3 45 15 34 8 47 18 27 3 37 00 20 2 27 38 1 2 13 43 1 58 43 45 2 61 28 35 2 47 72 26 1 35 38 1 2 20 45 1 61 14 47 1 63 86 36 9 50 00 27 3 37 00 9 16 12 56 8 77 00 59 4 80 53 46 5 63 04 34 4 46 64 9 16 18 62 7 85 00 65 6 88 94 51 3 69 55 38 0 51 52 5 8 11 92 5 125 41 96 7 131 10 75 6 102 50 ...

Page 54: ...06 20 234 6 318 07 183 8 249 20 1 14 259 2 351 43 270 8 367 16 212 1 287 57 166 3 225 47 1 1 8 7 413 0 559 95 432 0 585 71 337 0 456 91 265 0 359 29 1 1 8 12 390 0 528 77 408 0 553 17 318 0 431 15 251 0 340 31 1 1 4 7 523 0 709 09 546 0 740 28 428 0 580 30 336 0 455 55 1 1 4 12 480 0 650 80 504 0 683 33 394 0 534 19 308 0 417 60 1 1 2 6 888 0 1203 97 930 0 1260 91 727 0 985 68 570 0 772 82 1 1 2 1...

Page 55: ...Section 2 Drive Assemblies ...

Page 56: ...n assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Drive Chart BMP000006 2001036V Sheet 1 of 1 ASSEMBLIES A D33 03260 94000Z DRIVE CHART 3015 22V4 60CYC 30015 30022T5J COMPONENTS all 1 562240R3SF VPUL 3G3V22 4 SF MTO SPECIAL all 2 56VR082XB3 VBAND 3R3VX820 EA 1 BELT all 3 56Q1KSF 1 1 2 BUSH VPUL QD TYPE SF all 4 560260R3JA VPUL 3G3V2 6...

Page 57: ...ers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Drive Chart BMP000007 2000455V Sheet 1 of 1 ASSEMBLIES A D33 02850 93000Z DRIVE CHART 3022V7 VSP 50CYC 30015V7J 30022V6J 50 CYCLE B D33 02860 93000Z DRIVE CHART 3022V7 VSP 60CYC 30015V7J 30022V6J 60 CYCLE COMPONENTS all 1 561825B2SD VPUL 2B18 25 SD MTO all 2 56VB071XM2 VBELT BX71 MATCHSET2 EA 1BELT 2 BELT SET...

Page 58: ...MP000008 2001036V Sheet 1 of 2 Motor Mount 30015 30022 36026 42026Vxx Txx 1 2 3 4 5 6 2 PLACES 7 SEE DETAIL A DETAIL A 36026V5J V7J 42026V6J MOUNTING ITEM 15 TUBE SLIDES OVER SHAFT TO TIGHTEN BELT 4 PLACES 8 9 10 11 12 7 4 13 13 14 15 30022V6J T5J T5E MOUNTING 1 SPRING ON PULLEY END 1 SPRING ON PULLEY END 4 ...

Page 59: ...BASE 3022S4 30015V7J T5J T5E 30022V6J T5J T5E 36026V5J V7J 42026V6J COMPONENTS all 1 02 04256 PLATE MOTOR MNT 3022S4 all 2 02 04257 BRKT MOTOR MOUNT 3022S4 all 3 02 04258 SHAFT MOTOR MOUNT 3022S4 all 4 02 04259 SPRNG MOT MOUNT 3022S4 SPC2690 all 5 02 19283 NUT 1 2 13UNCX1 1 25Q SPEC all 6 15K162 HXCAPSCR 1 2 13UNC2AX1 5 GR5 P all 7 54JH10750C SHFTCOLLAR 3 4 CLPTYP CFG 12S all 8 15K095 HXCPSCR 3 8 ...

Page 60: ......

Page 61: ...Section 3 Bearing Assemblies ...

Page 62: ... 24 25 28 19 TEMPORARY BEARING INSTALLATION BOLTS 6 PLACES 21 21 21 32 31 THIS DRAWING REPRESENTS ALL 30015 AND 30020 MACHINE MODELS SEE PARTS LIST FOR PARTS WHICH APPLY TO YOUR MACHINE 30015M4A SPIDER SHOWN 00A 30015 MODELS ONLY 30020 MODELS ONLY 5 PULLER MOUNTING HOLES 30015M6 AND ALL 30020 MODELS DETAIL C HOUSING REAR REINFORCING PLATE SHIM TO ENSURE AN AIR GAP BETWEEN THE CYLINDER ALIGNING WAS...

Page 63: ... 02 03703A CYLINDER TIE ROD 3020M7 PART OF 005D all 6 02 03703J CYLINDER TIE ROD 3022S5 PART OF 005E all 7 X2 02758 SPIDER 1 CWU 25W PART OF 005A all 7 X2 03561 SPIDER C6M ONLY CASTIRON PART OF 005B all 7 X2 03561A SPIDER C5M PART OF 005C 005E A B 30015V7J E 30022V6J 30022T5J T 30022V5J T5J U 30015V7J 30015T5J 30015T5J T5E all 7 X2 03561B SPIDER FABRICATED 3020M7 PART OF 005D all 8 Y2 02059 SHELL ...

Page 64: ...034 2001036V Sheet 1 of 2 Main Bearing Assembly 30015V7J T5J T5E M6x LEAK OFF FOR SEALS VENT DRAIN VENT GREASE INLET FOR MAIN BEARING SECTION A A SECTION B B A A B B 1 2 3 4 5 6 7 8 9 10 12 13 14 15 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 FRONT SHAFT SEAL HOLDER REAR SEAL BEARING HOLDER SHIMS ...

Page 65: ...X 433 CR 23678 all 9 54A319 CUP 28920 TIMKN 2 24 1 BX PT all 10 54A320 CONE 28985 TIMKN 2 51 1 BX PT all 12 5SL0EBEC NPTELB 90DEG STRT 1 4 BRASS125 all 13 03 01142 NIPPLE 1 4X1 1 4 BRASS all 14 27A043A HOSECLAMP 562 DIA SPRG HC9STZD all 15 60E005P PVC TUBING 1 2 ID X 5 8 OD all 16 02 03407 LOCKING WASHER ZINC PLATE all 17 15K127 HEXFLGSCR 3 8 16X2 GR8 CS all 18 X2 03659A HOUSE SEAL BRG 30M V7 all ...

Page 66: ...MP910033 2002446V Sheet 1 of 2 Main Bearing Assembly 30020 30022 LEAK OFF FOR SEALS VENT DRAIN VENT GREASE INLET FOR MAIN BEARING SECTION A A SECTION B B A A B B 1 2 3 4 5 6 7 8 9 10 12 13 14 15 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 FRONT SHAFT SEAL HOLDER REAR SEAL BEARING HOLDER SHIMS ...

Page 67: ...15 CR 25430 all 9 54A916 CUP TIMKN JLM710910 1 BX PT all 10 54A915 CONE TIMKN JLM710949C 1 BX all 12 5SL0EBEC NPTELB 90DEG STRT 1 4 BRASS125 all 13 03 01142 NIPPLE 1 4X1 1 4 BRASS all 14 27A043A HOSECLAMP 562 DIA SPRG HC9STZD all 15 60E005P PVC TUBING 1 2 ID X 5 8 OD all 16 02 03407 LOCKING WASHER ZINC PLATE all 17 15K127 HEXFLGSCR 3 8 16X2 GR8 CS all 18 X2 03659A HOUSE SEAL BRG 30M V7 all 19 24S0...

Page 68: ......

Page 69: ...Section 4 Shell and Door Assemblies ...

Page 70: ...022 V6J T5J C4A C4E FOR DOOR ASSEMBLY SEE BMP920009 FOR INTERLOCK ASSEMBLY SEE BMP750046 VIEW B B A A B B MINIMUM LATCH ENGAGEMENT 1 4 1 16 6 4mm 1 5mm DOOR STRIKER LATCH VIEW A A ADJUSTMENTS ADJUST DOOR STRIKER SO THAT IT TOUCHES THE LATCH SQUARELY AND EVENLY A DJUST THE LATCH SO THAT THE MINIMUM ENGAGEMENT WITH THE DOOR FULLY CLOSED EQUALS 1 4 1 16 6 4mm 1 5mm 1 2 DOOR HINGE 1 2 3 4 5 6 7 8 9 10...

Page 71: ...02361B SHELLFRONT 30 ELECTRIC LOCK F 1 X2 02361C 2002296D SHELLFRT 30 ILOC W PROX A C D 2 A33 07100C DRASSY INDNT LK LOGO N4 5 6P B 2 A33 07100H 95027 DOOR ASY 3015 3020M4A EF 2 A33 07100F 95027 DRASSY INDNT LK LOGO C4A A B 3 EDL00171 INTRLKHSG ASSY N UNLOCK 240V C 3 EDL00371 INTERLKHSG N LOCK SWITCH240V D 3 EDL00271 INTRLKHSG ASSY N LOCK 220V F 3 EDL00171C INTRLKHSG ASSY N O W PROX 240 all 4 01 1...

Page 72: ... Box 400 Kenner LA 70063 0400 Litho in U S A BMP920009 2001036V Sheet 1 of 2 Door Assembly 30015 30022 Rigid Mount VIEW B B HINGE DETAIL VIEW A A A A 36 13 25 18 37 35 16 16 18 22 35 16 17 18 19 16 18 35 36 37 1 21 20 24 12 2 24 6 3 9 16 17 18 19 10 11 23 7 8 B B ...

Page 73: ...all 3 12P1AGHP1 HOLEPLUG 3 8 BLACK LPE all 6 02 02817 FLANGE BRG DOOR HINGE NYLON 7 02 09215D DR GLASS N4 5 6P W MIL LOGO B 7 02 09215A DORGLAS DRAW W MILNOR LOGO C 7 02 09215E DOOR GLASS W MIL LOGO RED all 8 02 09021 RING DOOR GLASS PRESSURE all 9 02 02366 GASKET DOORGLAS GTR52 5220 3 all 10 02 10545 EXTR BAND STAMPED SS CYLDOOR all 11 02 10342A GASKET 15 DOOR all 12 02 02764 HINGEPIN SHELLDOOR L...

Page 74: ...fully depressed with the door open 3 The arm does not over travel and hit the switch housing when the door is closed and the switch is actuated Bolt Spacer Adjustment 1 On a new machine the slots on the front housing should not show a gap past the bolt spacers 2 The spacers should be installed with the long side toward the shellfront SWITCH STRIKER ADJUSTMENT BOLT SPACER ADJUSTMENT ASSEMBLIES 00AA...

Page 75: ...86D HOUSING FRONT ILOC W UNLATC all 3 03 01427A 77181C HOUSING REAR ILOC C 7 D only 3 03 01427B 94186D HOUSING REAR ILOC W UNLATCH all 4 03 01429 75479C PLATE FNT PIVOT ILOC all 5 03 01335 INSULATOR AUTOSPOT all 6 03 01425A 92683C DOOR HANDLE EXTENSION all 7 03 01423 75736B LATCH INTERLOCK all 8 03 01417 75100B PLATE SPACER ILOC all 9 03 01418B 75194B KEEPER LATCH PIN NOTCH all 10 03 01418 75100B ...

Page 76: ......

Page 77: ...Section 5 Chemical Supply Devices ...

Page 78: ...ET all 2 02 03304D GASKET SOAPCHUTE 1 8 EPDM BL all 3 02 03589I PLASTIC SHELLSIDE SOAP INLET all 4 02 03589T BACKING RING PLSTC CHEM INLT all 5 02 03594 GUARD SOAP CHUTE CWU all 6 02 03595 PIN SOAP CHUTE HINGE CWU all 7 02 03630A SPLASH GUARD SOAP CHUTE All 9 02 03593 89432B LID SOAPCHUTE CWE TY304 SS all 10 15N133 RDMACSCR 10 24UNCZA X5 8 SS18 all 11 15U160 LOCKWASHER MEDIUM 10 SS18 8 all 12 15G1...

Page 79: ... illustration Parts List Peristaltic Supply Box BMP000046 2004055V Sheet 1 of 1 1 51E513N HOSEADPT3 4 HX11 16 W NUT NYL 2 51E513EBN 3 4 90DEG ELBOW W NUT 3 51E513NU NUT 11 16 THRD 64138 US PLAST 4 15K031 BUTSOKCAPSCR 1 4 20X1 2 SS18 8 5 15U181 LOCKWASHER MEDIUM 1 4 SS18 8 6 02 03588F 3015 20 PERST BOX TOP BRKT 7 02 03588E PERISTALTIC WATER INLET 30 8 51PB0GN PLUG PIPE 3 8 NPT P 38 HD POLY 9 20C040...

Page 80: ...R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP770149 2000333V Sheet 1 of 2 3 Compartment Supply Injector ...

Page 81: ...TAINS ITEMS 4 13 COMPONENTS all 1 02 03732B 94031B COVER 4 COMP SUPPLY VALVES all 2 02 03732F 90346C TAPPED PLATE SUPPLY MOUNT all 3 02 03304A 94493C GASKET SOAP CHUTE 1 8 EPDM all 4 W2 03732 93102D SUPPLY INJECTOR 4 COMP SUPP all 5 02 03732G 87501C LID 4 COMPARTMENT SUPPLY all 6 02 03732U 78302B GASKET LID 4 COMP SUPPLY all 7 02 03732S 78132B HINGE PIN LID 4 COMP SUPPLY all 8 02 03732T 77411B TUB...

Page 82: ......

Page 83: ...Section 6 Water and Steam Piping and Assemblies ...

Page 84: ... AIR PILOT VALVE 2 WAY VALVE CYLINDER CYLINDER W QUICK EXHAUST VALVE 3 WAY N O AIR PILOT VALVE REGULATOR 2 WAY VALVE ON OFF MODULATING VALVE GAS STOP VALVE REDUCER GAS COCK PIPE CYLINDER DOUBLE ACTING SINGLE ACTING THERMAL ELECTRICALLY OPERATED CYLINDER AIR EXTEND SPRING RETRACT CYLINDER AIR RETRACT SPRING EXTEND SPECIAL PURPOSE FILTER STRAINER EXHAUST IN DEVICE DEVICE IN EXHAUST MANUAL BALLVALVE ...

Page 85: ...CTRIC WATER VALVES STANDARD 3 COMPARTMENT SUPPLY COOLDOWN ADD STEAM 4 5 6 7 8 5 9 10 1 DRAIN STRAINER MUST BE CLEANED SEE PREVENTIVE MAINTENANCE IN THE TABLE OF CONTENTS PRESSURE REGULATOR MUST REMAIN SET AT THE FACTORY SETTING OF 28 P S I SEE BMP900031 FOR MAINTENANCE PROCEDURES PRESSURE LEVEL SWITCHES SEE BMP920028 SEE BMP890005 SEE BMP920029 SEE BMP920017 OVERFLOW SEE BMP000046 PERISTALTIC SUPP...

Page 86: ...eet 2 of 2 ASSEMBLIES A SA 33 058R 3015 22 WATER VALVE ASSY B SA 33 058P ASSY PLSTC PERSTL REAR INLET C AWS33001B ASSY 3FLUSH SUP INJ SYSTEM 7 D SA 33 054A INLET ASSY CLDN M4567J P CWM COMPONENTS all 1 09N086A PRESS SWITCH EATON 738 761 all 2 96P053C71 3 4 INLET OUTLET VALVE 220V all 3 96P053D71 3 4 INLET 1 2 DUO OUTLET 220V all 4 96P013B71 3 4 2WAYPLASTICVAL 240V60C all 5 51T025 Y STRAINER 1 2 CA...

Page 87: ...ic Supply 30015V7J T5J T5E T5X C4A 30022V6J T5J T5E T5X C4A C4T R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A PERISTALTIC SUPPLY 1 SEE BMP000046 10 12 13 14 11 2 6 7 3 4 4 8 9 11 10 5 20 6 PLACES 15 16 17 18 19 ...

Page 88: ...D 9 27A044S HOSECLAMP 11 16 1 25SSCR 64012 10 60E010 TUBINGPOLYBRAID 1 X1 312 11 27A090S HOSECLAMP 13 16 1 5 SS 64016B 12 51AB1EN1A INSERT REDUCER PVC 1 1 4 X 1 13 60E014A02A HOSE 1 25IDX2 LG PVC 14 27A052 HOSECLAMP 1 5 DIA SPRING R24HC 15 60C121 GROMMET FILLTUBE3015 22 16 15G205 HXNUT 3 8 16UNC2B ZINC GR2 17 15U240 FLATWASHER USS STD 3 8 ZNC P 18 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL 19 15K085 HEXC...

Page 89: ...elate the parts list to the illustration Parts List Level Switches BMP000069 2001363V Sheet 1 of 1 COMPONENTS all 1 51E509 HOSESTEM BRASS 1 2MPX1 2HOSEID all 2 27A044A HOSECLAMP 687 ID ROTOR HC11STR all 3 60E005P PVC TUBING 1 2 ID X 5 8 OD all 4 02 03332C AIRCHAMBER PRESSWITH CWU all 5 27A052 HOSECLAMP 1 5 DIA SPRING R24HC all 6 A33 12000J PRES TUBE T ASSY MXJ all 7 60E002S PVC TUBING 170IDX 4370D...

Page 90: ... C 4 96V246 COUPLING NUT FOR 96P014 96P016 D E 4 96V254 COUPLING NUT HAYS 76028 9 A B C 5 96V244 PISTON SPRING FOR HAYS 3 08 D E 5 96V222A PISTON SPRING HAYS 82488 A B C 6 96V242 BONNET FOR HAYS 3108 HAYS83021 D E 6 96V260 BONNET HAYS 83192 FOR 96P151 all 7 96V223 PLUNGER HAYS 7319503 A D 8 96P040V24 COIL 1 2 3 4 STEAMVALVE 24V5 B E 8 96P040V37 COIL 1 2 3 4 STEAMVALVE 120V5 C 8 96P040V71 COIL 1 2 ...

Page 91: ...1 2 3 4 Remove retaining clip NOTE Whe metal retaining clip disengages it springs upwards Slip yoke containg coil and sleeves off solenoid base sub assembly Replace coil Reassemble in reverse order Valve Disassembly and Reassembly 1 2 3 4 6 Remove retaining clip Slip entire solenoid enclosure off the solenoid base sub assembly Remove solenoid base sub assembly core assembly and core spring Remove ...

Page 92: ...VALVE VALVE ASSEMBLY 00C 96TDC2AA71 03Z 1 2 N C 2WAY 240V50 60C VALVE VALVE ASSEMBLY 001A 96T1001A24 SOLENOID 24V50 60C ASCO 260283 001 USED WITH 00A 001B 96T1001A37 SOLENOID 120V50 60C ASCO 260283 002 USED WITH 00B 001C 96T1001A71 SOLENOID 240V50 60C ASCO 260283 003 USED WITH 00C 002 96V1001CLP METAL CLIP M6 USED IN 00A 00B 00C 003 96V1001PLT NAMPLATE BLANK REDHAT II COIL M6 USED IN 00A 00B 00C 0...

Page 93: ...dentify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Drain Sump Installation BMP920014 2004055V Sheet 1 of 1 COMPONENTS all 1 02 03366A DRAIN SUMP GASKET 1 8 EPDM all 2 02 03332A BODY SUMP 1608 GLASTIC all 3 24G018N ROLLED WASH 194ID NYLTITE 10W all 4 15P050 PHDCUT F PANHD 10 32X3 4 SS410 Drain Sump In...

Page 94: ...llerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP920020 2001036V Sheet 1 of 2 DrainValve Installation 30015 30020 30022 Rigid Mount Washer Extractors 1 4 5 2 3 2 6 FOR DRAIN VALVE REPAIR PARTS SEE BMP920017 ...

Page 95: ...identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Drain Valve Installation BMP920020 2001036V Sheet 2 of 2 ASSEMBLIES A AD 33 011S FLL TUBE DRAIN ASSY 240V 30V COMPONENTS all 1 60B075 DFW56 33PMSP RUBB CONN all 2 27A082 HOSECLAMP 2 5625 3 5CADSC HS48 all 3 60E303A07A HOSE 3 ID X 7 LG all 4 02 03412...

Page 96: ...ilnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP920017 2002044V Sheet 1 of 2 3 Electric Drain Valve SPRING MAIN DRIVE PIN KIT METAL WASHER BEARING V PACKER SEAL MOTOR MOUNTING PLATE 1 4 3 MOTOR COVER VALVE BODY ASSEMBLY 2 ...

Page 97: ...h components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List 3 Electric Drain Valve BMP920017 2002044V Sheet 2 of 2 ASSEMBLIES A 96D350A37 DRINVAL 3 N O MTRDR120V 50 60C B 96D350A71 DRINVAL 3 N O MTRDR240V 50 60C COMPONENTS A 1 96D35MTR37 120V 50 60CMTR FOR 3 DRAINVAL B 1 96D35MTR71 240V 50 60CMTR FOR 3 DRAINVAL all 2 96D...

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