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Pellicon

®

 3 Cassettes Installation and User Guide 

3

7.  Set the torque wrench at 180 to 200 

in. lb. (20.3 to 22.6 Nm) by holding 

the spring loaded lock collar down 

and turning the handle until the 180 

to 200 in. lb. (20.3 to 22.6 Nm) 

mark aligns with the 0 (zero) mark 

on the collar.

8.  Rotate the handle slightly to spring 

the lock collar back into place.

9.  Attach the socket to the torque 

wrench by firmly pressing the socket 

onto the torque wrench drive.

10.  Place the socket over one nut. With a 

continuous motion, turn each nut 

¼

 

turn, alternating between the nuts, 

until the wrench clicks, which will 

indicate it has reached the set force.

Pellicon

® 

 3 0.57 or 1.14 m

2

 Cassette Benchtop Holder 

Installation

XX42P0060 Pellicon

® 

 Cassette Acrylic Filter Holder 

XX42PRV60 Pellicon

® 

 Cassette Acrylic Holder Low Retentate Volume 

XX42P0080 Pellicon

® 

 Cassette Stainless Steel Holder 

XX42P0K80 Pellicon

® 

 Cassette Stainless Steel Holder Assembly

1.  Loosen the nuts on the tie rods of the holder and remove the nuts, washers and end plate.
2.  Inspect the tie rods and nuts for signs of burrs or stripped threads. Replace any 

damaged components. Nuts must turn freely on the tie rods to ensure proper 

tightening of the holder.

3.  Clean the manifold adapter plate (XXPEL3MAP) with an alcohol wipe.
4.  Slide the manifold adapter plate onto the holder against the holder’s manifold 

plate, with the solid light grey side labeled “Manifold Side” towards the manifold, 

and the wings resting on the tie rods.  Slide the manifold adapter plate directly 

up against the stainless steel manifold.

5.  Slide the Pellicon

® 

 3 cassette up against the manifold adapter plate.  The dark 

grey center with light grey perimeter of the manifold adapter plate should be up 

against the Pellicon

® 

 3 cassette.  

6.  Slide a Pellicon

® 

 3 Cassette onto the holder. 

7.  Slide the end plate with the handle side up onto the tie rods. 
8.  Tie rod spacers (XX4200066) are available when operating the system with low 

membrane area. Place enough spacers on each rod so that the length of exposed 

threaded tie rod is less than the length of the hex socket. Replace the washers 

and nuts. Hand tighten the nuts in a diagonal pattern. 

NOTE  

Uneven tightening of the nuts can damage the Pellicon

® 

  Cassette. Nonparallel 

plates or compression of the filters at one end can cause leakage.

9.  Tighten the nuts using the torque wrench and 15/16 in. deep hex socket supplied 

with the Pellicon

® 

 Cassette Holder. 

10.  Set the torque wrench by turning the knurled locking collar clockwise or by pulling 

the handle out to unlock. Turn the torque setting scale clockwise until the 350 in-lb 

(40 Nm) mark on the torque scale is opposite the zero mark on the smooth collar. 

Turn the knurled locking collar counterclockwise to lock.

Summary of Contents for Pellicon 3 Cassettes

Page 1: ...ale Holder Installation 4 Hydraulic Process Scale Holder Installation 5 Maintenance 7 Flushing and Cleaning 7 Flushing 8 Cleaning 8 Sanitization 9 Depyrogenation 10 Integrity Testing 10 Measurement of...

Page 2: ...TE Pellicon 3 88 cm2 and 0 11 m2 Cassettes must be installed in a Pellicon Cassette Holder Catalog Number XX42PMINI Holder Installation 1 Loosen the nuts on the tie rods of the holder and remove the n...

Page 3: ...wipe 4 Slide the manifold adapter plate onto the holder against the holder s manifold plate with the solid light grey side labeled Manifold Side towards the manifold and the wings resting on the tie...

Page 4: ...ary Tri Clover connection Pellicon Cassette hex nut washer stainless steel bushing handle PERMEATE RETENTATE FEED Pellicon10_2_06_2 eps Gasket Plate manifold adapter plate nut PERMEATE R E T E N T A T...

Page 5: ...wrench and 15 16 in deep hex socket turn each nut 1 8 turn in the sequence shown in Figure 4 When the wrench clicks this indicates that the set force has been reached DO NOT OVER TORQUE Evenness of to...

Page 6: ...d tight 4 Turn on the air supply to the Hydraulic Power Unit A minimum of 80 psig air pressure should be available Check the air pressure on the pressure gauge PI 1 on Hydraulic Power Unit front panel...

Page 7: ...ut replacement of nuts and washers should be considered after every ten installations to maintain high sealing force in the holder 7 When new nuts do not spin freely refurbish the threaded rods with a...

Page 8: ...se the tank drain valve V1 and the tank valve V2 2 Fill the tank with the flushing solution 3 Fully open the retentate valve V4 and permeate valve V5 if present and direct both the retentate and filtr...

Page 9: ...iofilms Biopolymer Proteins and Polyphenolic Membrane Cleaning Agent Concentration Temperature C pH Time min Ultracel NaOH 0 1 N 0 5 N 25 50 13 13 7 30 60 Biomax NaOH 0 1 N 0 5 N 25 50 13 13 7 30 60 N...

Page 10: ...c Acid 0 1M 30 50 1 30 NaOH 0 1N 25 50 13 30 Ultracel NaOH 0 1N 25 50 13 30 Use milder conditions if effectiveness of agent is still observed Better membrane life is expected with lower concentration...

Page 11: ...l the tank with filtered deionized water water for injection or reverse osmosis permeate The flush water must be extremely pure to avoid fouling the membranes or introducing other contaminants into th...

Page 12: ...0 40 0 734 75 2 24 1 023 46 4 8 1 551 102 2 39 0 748 73 4 23 1 047 44 6 7 1 598 100 4 38 0 762 71 6 22 1 072 42 8 6 1 648 98 6 37 0 777 69 8 21 1 098 41 0 5 1 699 Based on Water Fluidity Relative to...

Page 13: ...ess compression and ensures that the units will not leak externally NOTE The storage agent used must comply with applicable local regulations Recommended Storage Solutions for Pellicon 3 Cassette Filt...

Page 14: ...completely flushed Flush system and cassette System and cassette not completely cleaned Clean system and cassette Symptom Possible Cause Remedy High NWP Damage to membrane or cassette Integrity test...

Page 15: ...xed below fluid air interface Vortex in feed container Add baffle to break vortex or reduce mixing speed Retentate splashing Fix retentate line below fluid in feed air interface container Pump cavitat...

Page 16: ...atory matters to the best of our knowledge and ability but without obligation or liability Existing laws and regulations are to be observed in all cases by our customers This also applies in respect t...

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