Miller XR - Pistol - Pro Owner'S Manual Download Page 39

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Effective January 1, 2012

(Equipment with a serial number preface of MC or newer)

This limited warranty supersedes all previous Miller warranties and is exclusive with no other

guarantees or warranties expressed or implied.

LIMITED WARRANTY − Subject to the terms and conditions
below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its
original retail purchaser that new Miller equipment sold after the
effective date of this limited warranty is free of defects in material
and workmanship at the time it is shipped by Miller. THIS
WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, Miller will repair or replace
any warranted parts or components that fail due to such defects in
material or workmanship. Miller must be notified in writing within
thirty (30) days of such defect or failure, at which time Miller will
provide instructions on the warranty claim procedures to be
followed.

Miller shall honor warranty claims on warranted equipment listed
below in the event of such a failure within the warranty time
periods. All warranty time periods start on the delivery date of the
equipment to the original end-user purchaser, and not to exceed
one year after the equipment is shipped to a North American
distributor or eighteen months after the equipment is shipped to an
International distributor.

1.

5 Years Parts — 3 Years Labor
*

Original Main Power Rectifiers Only to Include SCRs,
Diodes, and Discrete Rectifier Modules

2.

3 Years — Parts and Labor
*

Engine Driven Welding Generators
(NOTE: Engines are Warranted Separately by the
Engine Manufacturer.)

*

Inverter Power Sources (Unless Otherwise Stated)

*

Plasma Arc Cutting Power Sources

*

Process Controllers

*

Semi-Automatic and Automatic Wire Feeders

*

Smith 30 Series Flowgauge and Flowmeter
Regulators (No Labor)

*

Transformer/Rectifier Power Sources

*

Water Coolant Systems (Integrated)

3.

2 Years — Parts
*

Auto-Darkening Helmet Lenses (No Labor)

4.

1 Year — Parts and Labor Unless Specified
*

Automatic Motion Devices

*

CoolBelt and CoolBand Blower Unit (No Labor)

*

External Monitoring Equipment and Sensors

*

Field Options
(NOTE: Field options are covered for the remaining
warranty period of the product they are installed in, or
for a minimum of one year — whichever is greater.)

*

Flowgauge and Flowmeter Regulators (No Labor)

*

RFCS Foot Controls (Except RFCS-RJ45)

*

Fume Extractors

*

HF Units

*

ICE/XT Plasma Cutting Torches (No Labor)

*

Induction Heating Power Sources, Coolers
(NOTE: Digital Recorders are Warranted
Separately by the Manufacturer.)

*

Load Banks

*

Motor Driven Guns (w/exception of Spoolmate
Spoolguns)

*

PAPR Blower Unit (No Labor)

*

Positioners and Controllers

*

Racks

*

Running Gear/Trailers

*

Spot Welders

*

Subarc Wire Drive Assemblies

*

Water Coolant Systems (Non-Integrated)

*

Weldcraft-Branded TIG Torches (No Labor)

*

Wireless Remote Foot/Hand Controls and Receivers

*

Work Stations/Weld Tables (No Labor)

5.

6 Months — Parts
*

Batteries

*

Bernard Guns (No Labor)

*

Tregaskiss Guns (No Labor)

6.

90 Days — Parts
*

Accessory (Kits)

*

Canvas Covers

*

Induction Heating Coils and Blankets, Cables, and
Non-Electronic Controls

*

M-Guns

*

MIG Guns and Subarc (SAW) Guns

*

Remote Controls and RFCS-RJ45

*

Replacement Parts (No labor)

*

Roughneck Guns

*

Spoolmate Spoolguns

Miller’s True Blue

®

 Limited Warranty shall not apply to:

1.

Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, relays, work
station table tops and welding curtains, or parts that
fail due to normal wear. (Exception: brushes and
relays are covered on all engine-driven products.)

2.

Items furnished by Miller, but manufactured by others,
such as engines or trade accessories. These items are
covered by the manufacturer’s warranty, if any.

3.

Equipment that has been modified by any party other than
Miller, or equipment that has been improperly installed,
improperly operated or misused based upon industry
standards, or equipment which has not had reasonable
and necessary maintenance, or equipment which has
been used for operation outside of the specifications for
the equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND
USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS
TRAINED AND EXPERIENCED IN THE USE AND
MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
replacement; or, where authorized in writing by Miller in
appropriate cases, (3) the reasonable cost of repair or
replacement at an authorized Miller service station; or (4) payment
of or credit for the purchase price (less reasonable depreciation
based upon actual use) upon return of the goods at customer’s risk
and expense. Miller’s option of repair or replacement will be F.O.B.,
Factory at Appleton, Wisconsin, or F.O.B. at a Miller authorized
service facility as determined by Miller. Therefore no
compensation or reimbursement for transportation costs of any
kind will be allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY
OTHER LEGAL THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND
ANY IMPLIED WARRANTY, GUARANTY OR
REPRESENTATION AS TO PERFORMANCE, AND ANY
REMEDY FOR BREACH OF CONTRACT TORT OR ANY
OTHER LEGAL THEORY WHICH, BUT FOR THIS PROVISION,
MIGHT ARISE BY IMPLICATION, OPERATION OF LAW,
CUSTOM OF TRADE OR COURSE OF DEALING, INCLUDING
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR
FITNESS FOR PARTICULAR PURPOSE, WITH RESPECT TO
ANY AND ALL EQUIPMENT FURNISHED BY MILLER IS
EXCLUDED AND DISCLAIMED BY MILLER.

Some states in the U.S.A. do not allow limitations of how long an
implied warranty lasts, or the exclusion of incidental, indirect,
special or consequential damages, so the above limitation or
exclusion may not apply to you. This warranty provides specific
legal rights, and other rights may be available, but may vary from
state to state.

In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein, and
to the extent that they may not be waived, the limitations and
exclusions set out above may not apply. This Limited Warranty
provides specific legal rights, and other rights may be available,
but may vary from province to province.

 

Summary of Contents for XR - Pistol - Pro

Page 1: ...Pistol Pro Air And Water Cooled Guns Processes OM 254 824D 2012 07 MIG GMAW Welding File MIG GMAW Visit our website at www MillerWelds com Description Semi Automatic Air Water Cooled MIG GMAW Welding...

Page 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Page 3: ...acle Or A Integrated Welding Power Source Having A 10 Socket Receptacle 7 5 2 Air Cooled Gun Connections 8 5 3 Water Cooled Gun Connections 9 5 4 Millermatic 350 350P Water Cooled Gun Connections 10 5...

Page 4: ......

Page 5: ...g contact tip or gun parts D Keep all covers and handle securely in place D Keep your head out of the fumes D Ventilate area or use breathing device D Read Material Safety Data Sheets MSDSs and manufa...

Page 6: ...Educational Eye And Face Protec tion ANSI Standard Z87 1 from American National Standards Institute 25 West 43rd Street New York NY 10036 phone 212 642 4900 web site www ansi org Standard for Fire Pre...

Page 7: ...es Au cours de l utilisation tenir toute personne l cart et plus particuli rementles enfants UN CHOC LECTRIQUE peut tuer D Porter toujours des gants secs et isolants D S isoler de la pi ce et de la te...

Page 8: ...de NFPA Standard 70 from National Fire Protec tion Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org and www sparky org Safe Handling of Compressed Gases in Cylinders CGA Pamphlet...

Page 9: ...d only on CE products Warning Watch Out There are possible hazards as shown by the symbols Safe1 2012 05 3 2 Miscellaneous Symbols And Definitions U1 Primary Voltage V Volts I1 Primary Current A Amper...

Page 10: ...t 25ft or 35ft 4 6m 7 6m or 10 7m guns 030 To 1 16 in 0 8 To 1 6 mm aluminum wire 70 To 900 ipm 1 8 To 23 mpm 2 4 lb 1 08 kg less cables When using 1 16 in 1 6 mm wire kit 230708 must be installed 4 2...

Page 11: ...e CC CV Welding Power Source Having A 14 Socket Receptacle Or A Integrated Welding Power Source Having A 10 Socket Receptacle Ref T0018 T0019 3 4 6 9 1 CV Or CC CV Welding Power Source 2 24 VAC Contac...

Page 12: ...Cable Insert plug into Gun Control receptacle and tighten threaded collar 2 Gun Power Pin 3 Gun Bushing 4 Gun Securing Knob 5 Drive Casting Loosen gun securing knob and insert gun power pin through g...

Page 13: ...ng 5 Drive Casting Loosen gun securing knob and insert gun power pin through gun bushing until it bottoms against drive casting Tighten knob Close and latch door 6 Gun Coolant In Hose Connect to Water...

Page 14: ...and tighten threaded collar 4 Water In Hose Connect to coolant supply with supplied coupler and water hose left hand threads 5 Gun Connector Loosen gun securing knob and insert gun connector through...

Page 15: ...ing Open pressure assembly Pull and hold wire cut off end Push wire thru guides into gun continue to hold wire Close and tighten pressure assembly and let go of wire Set pressure indicator scale to 1...

Page 16: ...embly out straight 2 Jog Switch Push Jog switch up to feed wire through cable assembly 3 Torque Switch Select proper push feeder torque set ting for wire size being used Use low torque for 030 in 0 8m...

Page 17: ...Tension Arm Open tension arm Thread wire thru inlet guide along drive roll groove and into wire conduit Close tension arm Adjust tension as follows Hold wire tightly to keep it from unraveling 1 1 Wi...

Page 18: ...ed 0 to 9 volts DC with respect to pin H J Gun sensing resistor with respect to pin H I Not used 5 9 Removing Top Cover Of Pistol Grip Gun 1 Top Cover Triangular Boss Push up on triangular boss to ope...

Page 19: ...eft onto shoulder to lock into place 1 Verify pressure adjustment on handle matches the wire type See Section 6 2 Refer to wire feeder manual for instructions on feeding wire through feeder Welding wi...

Page 20: ...wire feeding action Gun Pressure Roll Tension is factory set to 4XXX 1 Pressure Roll Adjustment Screw Wire tension should be set to 4XXX for 4000 series aluminum wire Rotate Pressure Roll Adjustment...

Page 21: ...al Safety Equipment Set Controls Turn On Gas And Water If Applicable Turn On Feeder And Welding Power Source 6 5 Coolant Supply For Water Cooled Models Only Ref 150 755 A 1 Coolant Supply 2 Coolant In...

Page 22: ...r and welding power source 1 Thumb Screw 2 Cone Guide 3 Collet Guide 4 Brass Guide Cap Unscrew thumb screw Remove the following items S Liner conduit assembly from handle S Cone guide rear of torch an...

Page 23: ...in 1 Lever Arm Remove pressure on wire by pulling lever arm forward Pull to left to lock into place Retract wire onto spool 2 Drive Roll Use wire brush to clean drive roll Install drive roll with hex...

Page 24: ...ead tube and reinstall head tube onto gun A twisting motion may be need ed to feed liner thru head tube 2 3 1 2 7 5 Removing Diffuser In Air And Water Cooled Pistol Grip Guns Ref T0027 Turn Off weldin...

Page 25: ...see Section 7 3 Check and replace liner if necessary see Section 7 4 No weld output gun feeder does not work Check gun trigger plug connection on wire feeder front panel see Sections 5 2 and 5 3 Place...

Page 26: ...OM 254 824 Page 22 Notes...

Page 27: ...OM 254 824 Page 23 SECTION 8 ELECTRICAL DIAGRAMS Figure 8 1 Circuit Diagram For XR Pistol Pro Gun Ref 256 014...

Page 28: ...ed T0028 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 18 25 29 30 31 32 33 14 34 70 35 36 37 38 39 40 41 34 42 71 48 45 58 57 60 64 63 62 65 13 15 19 1 56 55 54 53 50 51...

Page 29: ...ble Power Water Out 15Ft 1 18 228 696 Cable Power Water Out 25Ft 1 18 232 055 Cable Power Water Out 35Ft 1 19 M1269 Cable Control 15Ft Pistol Pro 1 19 M1245 Cable Control 25Ft Pistol Pro 1 19 M1246 Ca...

Page 30: ...ecision 1 55 M1376 Knob Tension Pistol Pro Plus 8 32 Thd 1 56 229 851 Nut Pressure Arm Plastic 1 57 005 464 Screw Set 250 20x 37 Ovl Pt Sch Stl Pln Nylok 1 58 235 753 Ftg Connection Power Weld 1 59 23...

Page 31: ...Diffuser 281 312 Od Collar Fastip 1 8 Rec Aluma 1 4 232 284 Insulator Nozzle Collared 1 5 M1369 Jacket Outer Insulating W C Pistol Pro 1 6 229 889 Nut Head Tube Rotation Water 1 7 194 261 O Ring 551...

Page 32: ...Tip Fastip 312 Od 052 And 3 64Al Wires 1 3 229 670 Diffuser 281 312 Od Collar Fastip 1 8 Rec Aluma 1 4 232 284 Insulator Nozzle Collared 1 5 M1366 Jacket Outer Insulating A C Pistol Pro 1 6 227 168 N...

Page 33: ...OM 254 824 Page 29 Notes...

Page 34: ...ty 1 1 199 613 Nozzle Screw On Brass 5 8 In Orifice 1 1 199 614 Nozzle Screw On Brass 5 8 In Orifice Heavy Duty 1 1 199 615 Nozzle Screw On Copper 1 2 In Orifice 1 1 199 616 Nozzle Screw On Copper 3 4...

Page 35: ...ss For Heavy Duty FasTip Contact Tips 1 3 230 679 Flush Tip For Heavy Duty FasTip Contact Tips 1 Table 10 4 Insulators 4 M1366 Insulator Head Tubes Aluma Pistol Pro A C 4 In 1 4 M1369 Insulator Head T...

Page 36: ...Notes...

Page 37: ...Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Professional Welding Career Now...

Page 38: ...auge 063 in 22 Gauge 031 in 24 Gauge 025 in 20 Gauge 037 in 18 Gauge 050 in 14 Gauge 078 in 1 8 in 125 in 3 16 in 188 in 1 4 in 25 in 5 16 in 313 in 3 8 in 375 in 1 2 in 5 in MATERIAL THICKNESS REFERE...

Page 39: ...ontrols and Receivers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries Bernard Guns No Labor Tregaskiss Guns No Labor 6 90 Days Parts Accessory Kits Canvas Covers Induction Heating Coils...

Page 40: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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