Miller WCC Control Owner'S Manual Download Page 24 | Manualshive

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OM-247 506 Page 20

SECTION 6 − PARTS LIST

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Hardware is common and
not available unless listed.

Ref. 248 866-B

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Figure 6-1. Main Assembly

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Summary of Contents for WCC Control

Page 1: ...WCC Control OM 247 506D 2012 05 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Weld Cable Communication Control File MIG GMAW Visit our website at www MillerWelds com ...

Page 2: ...ontinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operati...

Page 3: ...ionnement et la maintenance 7 2 4 Proposition californienne 65 Avertissements 8 2 5 Principales normes de sécurité 9 2 6 Informations relatives aux CEM 9 SECTION 3 INSTALLATION 11 3 1 Specifications 11 3 2 Serial Number And Rating Label Location 11 3 3 Equipment Connection Diagram 12 3 4 WCC Weld Cable Control Applications 13 3 5 Associating Wire Feeder To WCC Control 13 3 6 Equipment Setup 13 3 7...

Page 4: ......

Page 5: ...lds when in cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomaticDC constant voltage wire welder 2 a DC manual stick welder or 3 an AC welder with reduced open circuit volt age In most situations use of a DC constant vol...

Page 6: ...rums or pipes unless they are properly prepared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the work as close to the welding area as practical to prevent welding current from traveling long possibly unknown paths and causing electric shock sparks and fire hazards ...

Page 7: ...ING PARTS can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards for maintenance and troubleshooting as necessary D Reinstall doors panels covers or guards when maintenance is finished and before reconnecting input power READ INSTRUCTIONS D Read and follow all la...

Page 8: ...ention During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendentof Documents P O Box 371954 P...

Page 9: ...électrique à courant électrique s avère nécessaire se servir de la fonction de télécommande si l appareil en est équipé D D autres consignes de sécurité sont nécessaires dans les condi tions suivantes risques électriques dans un environnement humideou si l on porte des vêtements mouillés sur des structures métalliquestelles que sols grilles ou échafaudages en position coincée comme assise à genoux...

Page 10: ...aine et des bottes de protection LE SOUDAGE peut provoquer un incendie ou une explosion Le soudage effectué sur des conteneurs fermés tels que des réservoirs tambours ou des conduites peut provoquer leur éclatement Des étincelles peuvent être projetées de l arc de soudure La projection d étincelles des pièces chaudes et des équipements chauds peut provoquer des incendies et des brûlures Le contact...

Page 11: ...D Utiliser les équipements corrects les bonnes procédures et suffi samment de personnes pour soulever et déplacer les bouteilles D Lire et suivre les instructions sur les bouteilles de gaz comprimé l équipement connexe et le dépliant P 1 de la CGA Compressed Gas Association mentionné dans les principales normes de sécu rité 2 3 Dangers supplémentaires en relation avec l installation le fonctionnem...

Page 12: ...à des personnes qualifiées familiarisées avec des équipements électroniques de faire fonctionner l installa tion D L utilisateur est tenu de faire corriger rapidement par un électricien qualifié les interférences résultant de l installation D Si le FCC signale des interférences arrêter immédiatement l ap pareil D Effectuer régulièrement le contrôle et l entretien de l installation D Maintenir soig...

Page 13: ... Part 1926 Subpart J from U S Government Printing Office Super intendentof Documents P O Box 371954 Pittsburgh PA 15250 7954 phone 1 866 512 1800 there are 10 OSHA Regional Offices phone for Region 5 Chicago is 312 353 2220 website www osha gov Applications Manual for the Revised NIOSH Lifting Equation The Na tional Institute for Occupational Safety and Health NIOSH 1600 Clifton Rd Atlanta GA 3033...

Page 14: ...OM 236 891 Page 10 ...

Page 15: ... 14 110 VDC 350 Amperes At 100 Duty Cycle Length 17 5 in 444 mm Width 12 in 305 mm Height 8 in 203 mm 30 lb 13 6 kg 3 2 Serial Number And Rating Label Location The serial number and rating information for this product is located on the rear panel Use rating label to determine input power requirements and or rated output For future reference write serial number in space provided on back cover of th...

Page 16: ...Clamp Connect voltage sensing clamp to work piece 8 Gun 9 Gun Trigger Receptacle 10 Wire Feeder 11 Gas Cylinder Use of shielding gas is dependant on wire type Shielding gas pressure not to exceed 100 psi 689 kPa 12 14 Pin Plug Connect to Remote 14 Receptacle on welding power source 13 Work Cable to Welding Power Source Connect this work cable to polarity that would normally go to the workpiece 14 ...

Page 17: ...y will blink When associated the decimal points stop blinking and preset voltage is displayed Release trigger on welding gun after preset voltage is displayed The association process may take up to five seconds to complete 7 Once association is complete the voltage display on the wire feeder will alternate between preset voltage and open circuit voltage The voltage display on the welding power sou...

Page 18: ... 1 50 1 0 60 1 0 60 150 3 30 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 2 ea 2 0 2x70 2 ea 2 0 2x70 300 1 50 1 0 60 2 0 70 3 0 95 4 0 120 2 ea 2 0 2x70 2 ea 3 0 2x95 2 ea 3 0 2x95 350 1 0 60 2 0 70 3 0 95 4 0 120 2 ea 2 0 2x70 2 ea 3 0 2x95 2 ea 3 0 2x95 2 ea 4 0 2x120 400 1 0 60 2 0 70 3 0 95 4 0 12...

Page 19: ...Months Replace Damaged Or Unreadable Labels Replace Cracked Torch Body Repair Or Replace Cracked Cables Repair Or Replace Cracked Cables And Cords Clean And Tighten Weld Connections 6 Months Blow Out Inside 4 2 Blowing Out Inside Of Unit Do not remove case when blowing out inside of unit To blow out unit direct airflow through front louvers as shown Ref 247 833 A ...

Page 20: ...down Indicator is lit Allow unit to cool Unit will automatically reset Reduce weld amperage or duty cycle to prevent High Temp Shutdown see Section 4 3 Unit will not associate to a WCC compat ible wire feeder Follow equipment setup procedure See Section 3 6 CC CV switch in WCC compatible wire feeder must be set to CV to associate to WCC control see feeder manual Unit will associate to a WCC compat...

Page 21: ...OM 247 506 Page 17 Notes ...

Page 22: ...OM 247 506 Page 18 SECTION 5 ELECTRICAL DIAGRAM Figure 5 1 Circuit Diagram For WCC Control ...

Page 23: ...OM 247 506 Page 19 258 424 A ...

Page 24: ...e 20 SECTION 6 PARTS LIST Hardware is common and not available unless listed Ref 248 866 B 1 2 3 4 5 8 9 10 11 12 13 14 16 17 18 20 21 22 23 26 28 29 30 31 27 32 15 33 34 35 19 24 36 25 7 37 Figure 6 1 Main Assembly ...

Page 25: ...ttom Rear 1 12 234 126 Nut Conduit 1 00 Knurled 2 13 232 295 Nut M10 1 5 17Hex 10H Stl 3 14 183 387 Washer Cone 380ID x 860OD x 109T Stl Pld 4000Lbs 3 15 W1 247 379 Contactor 12VDC 1 16 247 376 Foot Mtg Contactor 2 17 C1 196 143 Capacitor Polyp Met Film 16 UF 400VDC 10 1 18 247 390 Nameplate Connection 1 19 247 625 Cable Weld No 4 0 Blk w Male Tw Lk Eltrde Dinse Includes 1 215 980 Bushing Strain R...

Page 26: ...LG1 130 203 Housing Plug Skts Service Kit 1 PLG2 131 204 Housing Plug Skts Service Kit 1 29 247 371 Panel Board Mtg w Studs 1 30 179 276 Bushing Snap In Nyl 750 ID x 1 000 Mtg Hole Cent 1 31 229 325 Foot Mtg Unit 4 32 176 736 Screw Mtg Foot 4 33 FM1 247 382 Fan Muffin 120 x 120 x 38 190 CFM 1 RC7 135 635 Housing Plug Skts Service Kit 1 PLG8 131 054 Housing Plug Skts Service Kit 1 34 247 375 Baffle...

Page 27: ...Controls and Receivers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries Bernard Guns No Labor Tregaskiss Guns No Labor 6 90 Days Parts Accessory Kits Canvas Covers Induction Heating Coils and Blankets Cables and Non Electronic Controls M Guns MIG Guns and Subarc SAW Guns Remote Controls and RFCS RJ45 Replacement Parts No labor Roughneck Guns Spoolmate Spoolguns Miller s True Blue Limi...

Page 28: ...h your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Training Schools Videos Books Technical Manuals Servicing Information and Parts Circuit Diagrams Welding Process Handbooks Contact the Delivering Carrier to ...

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