Miller Robot PAW Interface Owner'S Manual Download Page 12

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OM-169 510 Page 8

TB2

CN69

TB1

CN68

CN67

CN80

LED301

LED202

LED203

LED204

LED205

LED101

LED305

LED302

LED303

CN22

CN37

CN73

CN38

(1A)

FC11

LED304

F3 (3A)

JP501

JP304 JP303

JP302

CN33 CN32

CN31

CN28

CN41

CN46

JP601 JP602 JP603

CN70 CN71 CN72

JP306

CN40

CN45

LED401

LED402

LED403

LED404

LED405

LED406

LED601

LED602

LED603

LED501

LED502

LED503

DSW1

SW1

F4 (2A)

CN47

JP701

JP301

TB1 (IN)

ESTOP

SHOCK

INCOM

LAMP

AUTO

TEACH

ST#1

ST#2

ST#3

STOP

SV. ON

S-0729 / S-0727

Interlock

Board

Terminal

Block TB1

Figure 3-9. Function Control Terminal Block TB1 On Interlock Board Inside Robot Control

Summary of Contents for Robot PAW Interface

Page 1: ...Visit our website at www Miller Welds com Processes Description Plasma Arc PAW Welding OM 169 510 June 1995 Automatic Welding Robot PAW Interface...

Page 2: ......

Page 3: ...your doctor for complete information Considerations About Welding And The Effects Of Low Frequency Electric And Magnetic Fields NOTE mod10 1 4 93 TABLE OF CONTENTS SECTION 1 SAFETY PRECAUTIONS AND SIG...

Page 4: ......

Page 5: ...d and special instruc tions This safety alert symbol is used with the signal words WARNING and CAUTION to call atten tion to the safety statements WARNING statements identify procedures or practices w...

Page 6: ...are with respect to the operator facing the Computer Inter face front panel Retain all hardware removed during this procedure for reinstallation unless specifically told otherwise 1 Remove Computer In...

Page 7: ...ng Bracket Clamp Welding Gun Body Figure 3 3 MRH2 Shock Sensor Unit Assembly And Installation Shock Sensor Torch Mounting ST 800 778 Angle Bracket Bracket Torch Clamp L Bracket Insulating Block Angle...

Page 8: ...rch and insu lator plate from robot arm 2 Install supplied insulator plate to robot arm with screws removed in Step 1 3 Assemble shock sensor mounting bracket and torch clamp as shown in Figure 3 3 4...

Page 9: ...ions Rein stall the two lifting brackets only see robot Own er s Manual and Figure 3 10 2 If applicable remove the wire feed hub support from the robot refer to robot Owner s Manual for hub support lo...

Page 10: ...Ro bot Control for installing high frequency filter see Figure 3 6 c Remove screws securing cover to high fre quency filter box and remove cover from box d Insert cord attached to box through opening...

Page 11: ...securing straps on the outside of the protective casing so that the two leads with friction connectors are located near the shock sensor r Connect plug on end of cord to filter box recep tacle s Conne...

Page 12: ...3 CN70 CN71 CN72 JP306 CN40 CN45 LED401 LED402 LED403 LED404 LED405 LED406 LED601 LED602 LED603 LED501 LED502 LED503 DSW1 SW1 F4 2A CN47 JP701 JP301 TB1 IN ESTOP ESTOP ESTOP SHOCK SHOCK L INCOM INCOM...

Page 13: ...The torch cable is enclosed in a black protective case Secure torch in torch clamp using supplied shim Position torch handle so that there is approximately 4 in 96 mm between the bottom of the torch c...

Page 14: ...rts Shut down robot and welding power source and disconnect input power employing lock out tagging procedures before inspecting or installing Lockout tagging procedures consist of padlock ing line dis...

Page 15: ...t plug to receptacle 2 Connect plug on remaining end of cord from Re mote 14 receptacle to receptacle labeled Power Supply Control on rear of WC 100B console 3 Locate supplied cord with matching plug...

Page 16: ...rns keep away from torch tip when pilot arc is present The pilot arc can be intermittent or continuous depending on the application ALWAYS point torch away from personnel and toward work when starting...

Page 17: ...ble to recover posi tion in case of a robot crash Install universal J bar as follows a Remove 2 screws and cover plate from bottom of Axis 5 gear housing b Install universal J bar onto Axis 5 by align...

Page 18: ...W process according to the following instructions 1 Turn on Robot Control input power by placing the power switch handle on the Robot Control cabinet door in the ON position and the following displays...

Page 19: ...function T E A C H M O D E S E R V O O F F S Y S T E M S W I S E L E C T T Y P E O F P A R A M E T E R B Y F U N C T I O N K E Y T C H W E L D I O A U T O 4 Press the FUNCTION APPLICATION key for add...

Page 20: ...re size selection P O W E R S O U R C E W I R E G M A W 0 3 5 0 4 5 0 6 2 S Y N E R G I C 0 3 5 0 4 5 0 6 2 G T A W 1 0 0 0 3 5 0 4 5 0 6 2 G T A W 3 0 0 0 3 5 0 4 5 0 6 2 U S E R R E G I S T E R D I...

Page 21: ...E S E P A S Y N E R T I G R A T I N G C U R R E N T 2 0 0 A W F E E D E R R A T I N G 2 5 6 i P U S H R E C O R D A F T E R S E T T I N G A X I S M L 4 T E A C H S E R V O O F F 10 Use the INCREMENT o...

Page 22: ...S P R E F D I S P R E F 1 5 0 A 1 5 V 5 0 i 2 0 V 2 1 5 0 A 4 5 V 1 0 2 i 4 0 V 3 2 0 0 A 6 0 V 1 5 3 i 6 0 V 4 2 5 0 A 7 5 V 2 0 5 i 8 0 V 5 3 0 0 A 1 0 0 V 2 5 6 i 1 0 0 V 13 Use the INCREMENT or DE...

Page 23: ...G M A W 0 3 5 0 4 5 0 6 2 S Y N E R G I C 0 3 5 0 4 5 0 6 2 G T A W 1 0 0 0 3 5 0 4 5 0 6 2 G T A W 3 0 0 0 3 5 0 4 5 0 6 2 U S E R R E G I S T E R D I F Y S C _ E D I T A X I S M L 4 T E A C H S E R...

Page 24: ...0 5 i 8 0 V 5 3 7 5 A 1 0 0 V 2 5 6 i 1 0 0 V 16 Press the RESET RESET key T E A C H M O D E S E R V O O F F S E N S O R A R S E L E C T T Y P E O F P A R A M E T E R B Y F U N C T I O N K E Y C S T...

Page 25: ...OM 169 510 Page 21 SECTION 5 ELECTRICAL DIAGRAMS Figure 5 1 Circuit Diagram For Robot PAW System SC 169 456...

Page 26: ...OM 169 510 Page 22 SB 169 458 Figure 5 2 Circuit Diagram For Robot PAW Interface Panel SB 169 459 A Figure 5 3 Wiring Diagram For Robot PAW Interface Panel...

Page 27: ...OM 169 510 Page 23 SA 146 608 A Figure 5 4 Circuit Diagram For High Frequency Filter SA 146 609 B Figure 5 5 Wiring Diagram For High Frequency Filter...

Page 28: ...wn in Figure 6 3 to minimize the possibility of interference Ref S 0753 1 Plasma Arc Torch 2 High Frequency Voltage Used inside torch to ionize gap between electrode and tip to help start the pilot ar...

Page 29: ...0 ft 15 m 7 External Power Or Telephone Lines Locate high frequency source at least 50 ft 15 m away from power and phone lines 8 Metal Building Panel Bonding Methods Bolt or weld building panels toget...

Page 30: ...bottom 1 139 454 PANEL rear 1 NAMEPLATE order by model and serial number 1 134 241 CABLE port No 18 2 c order by ft 35ft 146 212 CONNECTOR circ 10 pin plug 1 138 033 CONNECTOR circ clamp str rlf sz 18...

Page 31: ...148 103 WRAPPER 1 139 040 BUSHING strain relief 231 394 ID x 733mtg hole 1 107 983 BLANK snap in nyl 500mtg hole 2 148 943 LIGHT BOX servo consisting of 1 134 171 CABLE shock sensor and lights consist...

Page 32: ...Notes...

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