Page 1: ...ut both manuals before installing operating or maintaining this equipment This unit and these instructions are for use only by persons trained and experienced in the safe operation of welding equip me...
Page 2: ...teries 6 months provided that MILLER is notified in writing within thirty 30 days of the date of such failure As a matter of general policy only MILLER may honor claims submitted by the original user...
Page 3: ...leach to Coolmate 4 models Using more than the specified amount of bleach in the coolant system will increase corrosion and shorten the life of the system d If operating the coolant system at temperat...
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Page 5: ...wer source Owners necessary for the most efficient operation of this equip Manual ment SECTION 2 INTRODUCTION Table 2 1 SpecifIcations Ampere Ratina 100 Duty Cycle Wire Diameter Cable Length Cooling M...
Page 6: ...NNECTIONS FIgure 3 1 Install the gun feeder connector into the drive assembly on the wire feeder as follows IMPORTANT The wire outlet guide is provided as part of the gun assembly 1 Loosen the gun fee...
Page 7: ...proved breathing device WELDING WIRE can cause puncture wounds Do not point gun toward any part of the body any conductive surface or other personnel HOT METAL SPATTER AND SLAG can cause fire and burn...
Page 8: ...cks and loose parts tighten repair and replace as required 2 Carefully remove any weld spatter or dirt that has accumulated around nozzle opening and inside nozzle 3 Repair or replace as required all...
Page 9: ...ntil 3 4 in 19 mm of the liner sticks out of the collet b Install new liner and reinstall wire guide chang ing size if applicable Liner should stick Out of the guide approximately 1 16 in 1 6 mm c Cut...
Page 10: ...oC F 0 1 3013 01 C Z O 0 3 3 o 0C 01 t 0 013 01 C bo0 C 3 3 3 C 53 0 71p u CD 0 8 9 10 11 12 13 14 2 9 10 11 12 13 14 53 C1 rn I 0 0 4 C I C 1 CD C N ID 7 32 26 27 TD 083 207 C Figure 6 1 MAin Assembl...
Page 11: ...34 CLAMP cable 1 1 17 082396 FITTING quickdisconnect 2 2 18 082368 CLAMP hose 4 4 19 082391 ADAPTER block consistingof 1 1 20 083 390 SCREW set skt hd M5 x 8 5H x 5 mm 1 1 21 082 392 ADAPTER plug 1 1...
Page 12: ...1 Main Assembly contd 1 I 1 1 1 1 I 1 1 1 1 1 1 1 1 1 1 1 1 1 LINER monocoil lOft 052 1 16 wire LINER monocoil 15ft 052 1 16 wire LINER monocoil lOft 5 64 3 32 wire LINER monocoil l5tt 5 64 3 32 wire...
Page 13: ...al Schedule Switch lOft 3m Stock No 079 691 l5ft 4 6m StockNo 079 693 Fastens to gun handle and is used in place of the standard gun trigger Selects schedule and operates the con tactor Note Adaptor c...
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