Miller BreatheAir Owner'S Manual Download Page 5

OM-255447 Page 1

SECTION 1 

 SAFETY PRECAUTIONS 

 READ BEFORE USING

AIR FILTER 2018-06

Protect yourself and others from injury —

 

read, follow, and save these important safety precautions and operating instructions.

1-1. Symbol Usage

DANGER! 

 Indicates a hazardous situation which, if

not avoided, will result in death or serious injury. The

possible hazards are shown in the adjoining symbols

or explained in the text.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury. The possible

hazards are shown in the adjoining symbols or ex-

plained in the text.

NOTICE

 

 Indicates statements not related to personal injury.

.

Indicates special instructions.

This group of symbols means Warning! Watch Out! ELECTRIC

SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult sym-

bols and related instructions below for necessary actions to avoid

these hazards.

1-2. Breathing Air Hazards

The symbols shown below are used throughout this manual
to call attention to and identify possible hazards. When you

see the symbol, watch out, and follow the related instructions
to avoid the hazard. The safety information given below is
only a summary of the more complete safety information
found in the Principal Safety Standards listed in Section 1-4.

Read and follow all Safety Standards.

Only qualified persons should install, operate, maintain, and
repair this equipment. A qualified person is defined as one

who, by possession of a recognized degree, certificate, or
professional standing, or who by extensive knowledge, train-
ing and experience, has successfully demonstrated the

ability to solve or resolve problems relating to the subject
matter, the work, or the project and has received safety train-
ing to recognize and avoid the hazards involved.

During operation, keep everybody, especially children, away.

BREATHING UNFILTERED AIR can be

hazardous.

Welding produces fumes and gases. Misuse of the air

filtration system may expose you to fumes and gases

hazardous to your health.

D

Read and follow these instructions and the safety labels carefully.
The air filtration system helps protect the user from specific air-
borne contaminants but must be used correctly to be fully effective.
Have an industrial hygienist test the air in your facility to ensure the
air filtration system provides adequate protection from contami-
nants in your environment. If you have questions about the air
filtration system, see equipment NIOSH label and consult your
Safety Director and a certified Industrial Hygienist. For occupa-
tional use applications, employers must implement a written
respiratory protection program meeting the requirements of OSHA
29 CFR 1910.134 (USA) or CSA Z94.4 (Canada), and other sub-
stance specific requirements as applicable.

D

Do not use the air filtration system until you have been trained in its
proper operation by a qualified person.

D

Follow all applicable ANSI, OSHA, CSA, CGA, and other regulato-
ry guidelines pertaining to the use of air filtration systems.

D

Do not use the air filtration system where there is danger of fire or
explosion.

D

Do not use the air filtration system in applications immediately dan-
gerous to life or health (IDLH).

D

Do not enter a hazardous area until you are sure the air filtration
system is assembled correctly, and working properly.

D

Dangerous contaminants may not smell or be visible. Leave the

area immediately if you notice any of the following: 

Breathing becomes difficult.

. . .

You experience dizziness, impaired vision, or eye, nose, or 

. . .

mouth irritation.

The air supply smells or tastes unusual.

. . .

The air supply equipment alarm sounds.

. . .

The equipment is damaged.

. . .

Air flow decreases or stops.

. . .

If you think the equipment is not supplying adequate protection.

. . .

Do not remove the equipment until you are in a safe area.

D

Before each use, inspect air filtration system for damage and verify it

operates properly. Before using the air filtration system, test the air

flow to verify the system is receiving an adequate volume of air. Clean

and maintain the air filtration system according to the manufacturer’s

instructions.

D

Do not use the air filtration system without all components or with

the air supply turned off because hazardous levels of oxygen and

carbon dioxide can accumulate in the helmet.

D

Do not repair, modify, or disassemble the air filtration system or use

with parts or accessories not supplied by the manufacturer. Use only

those components that are part of the NIOSH-approved assembly.

D

Breathable air must meet the requirements of Grade D breathing

air as described in Compressed Gas Association Commodity

Specification G.7.1 (United States) or CSA Standard Z180.1

(Canada). Use appropriate filters and carbon monoxide alarms to

ensure breathable air is supplied.

D

Have a qualified person test the breathing air to ensure it meets

Grade D requirements. Breathing air testing shall be done in accor-

dance with a written respirator protection program (prepared by a

qualified person) specific to the workplace.

D

Locate the compressed air source in a clean environment that is free

from toxic fumes and gases and away from other sources of contami-

nation, such as building exhaust vents and engine-powered vehicles

and equipment (including generators). Be sure inlet on compressed

air source is properly filtered to remove contaminants.

D

Use only air line couplings designed for the supplied air system; air

couplings must be incompatible with outlets for other gas systems.

D

Operate air filtration system within specified air pressures and air

hose lengths. The air supply system (air supply lines, fittings, fil-

ters, couplings, air pump/tanks) must be able to deliver sufficient

air volume within safe limits, 125 psig (862 kPa) maximum. If cor-

rect pressure is not maintained, negative air pressure can develop

in the helmet and create a risk of contaminants being inhaled. Also,

unless removed by filters, oil, water, and other contaminants could

flow downstream from the compressed air supply and adversely

affect the supplied air respirator’s performance. While air is flow-

ing, use a reliable pressure gauge to continually monitor air

pressure at the air source connection point.

D

To ensure adequate cooling of supply air, follow air compressor manu-

facturer’s recommendations when selecting air hose length. Do not

use an air compressor that supplies air warmer than 160

F (71

C);

supply air exceeding this temperature will degrade the air hose, which

could adversely affect the supplied air respirator’s performance.

Summary of Contents for BreatheAir

Page 1: ...n Panel OM 255447 Rev A 2018 06 File Accessory BreatheAirtFiltration Panel To help us serve you better go to www MillerWelds Com Register For product information Owner s Manual translations and more v...

Page 2: ...buy Today the people that build and sell Miller products continue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value establi...

Page 3: ...CO Carbon Monoxide Monitor Specifications 4 SECTION 3 OPERATION 5 3 1 Filtration System Components 5 3 2 Connecting And Operating Filtration System 6 3 3 Wiring Diagram For Remote Alarm Receptacle 8...

Page 4: ......

Page 5: ...us to life or health IDLH D Do not enter a hazardous area until you are sure the air filtration system is assembled correctly and working properly D Dangerous contaminants may not smell or be visible...

Page 6: ...efore installing or servicing this equipment D Properly install ground and operate this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground c...

Page 7: ...ent air quality on a consistent basis Total system Grade D air quality should be tested at the time of initial setup If the compressor is moved retesting air quality is recommended Should the location...

Page 8: ...nput Power 9 16 VDC Or 115 VAC 50 60 Hz Operating Temp Range 32 to 125 F 0 to 51 C Storage Temp Range 32 to 125 F 0 to 51 C 2 6 CO Carbon Monoxide Monitor Specifications The carbon monoxide monitor co...

Page 9: ...ry Light See Section 4 3 3 High CO Light Red 4 Normal Operation Light Green 5 Air Sample Inlet 6 CO Monitor 115 VAC Power 7 Remote Signal Connector 8 Flowmeter 9 115 VAC Gang Box 10 Air Pressure Gauge...

Page 10: ...da Air supply must also be of sufficient flow and pressure as specified in Section 2 5 The flow rate and pressure is impact ed by the number and type of respira tors being used 1 Filter Change Indicat...

Page 11: ...Turn knob clockwise to increase pres sure counterclockwise to decrease pressure 14 Flowmeter Adjust CO monitor air sample flow rate by turning the flowmeter control knob counterclockwise until the bal...

Page 12: ...gh CO light goes on or the alarm sounds Do not remove the respi rator until you are in a safe area 1 Filter Change Indicator Check indicators and replace filters if necessary see Section 4 2 2 Air Out...

Page 13: ...ring on relief valve 2 Test On Off Switch Turn off CO monitor by placing Test On Off switch in Off position Do not remove the 9 volt batteries from the CO monitor The batter ies are needed to maintai...

Page 14: ...ge Indicators Also clean filter bowls auto drains and drain hoses whenever a filter is replaced Monthly Section 4 5 Z CO Monitor Also clean filter bowls auto drains and drain hoses whenever CO monitor...

Page 15: ...kwise to remove filter Air must be flowing though the filters for the filter change indicators to func tion With system pressurized close inlet and outlet ball valves Release the filter trio pressure...

Page 16: ...tic readings may occur 1 Low Battery Light 2 Battery Trays Replace the batteries when the Low Battery light goes on If the fil tration system is not used for 90 days check the batteries and re place i...

Page 17: ...cable 115 VAC plug and air sample hose from CO monitor Remove CO monitor from unit Remove four screws securing CO monitor side cover Remove side cover 2 CO Sensor Remove sensor from sensor cup and di...

Page 18: ...goes on Hold the On Off Test switch in the Test position The audible alarm sounds the Normal Operation light green flashes and the Low Battery and High CO red lights go on This test ensures the CO mo...

Page 19: ...plug on CO gas hose to air sample inlet on CO monitor Disconnect the air sample inlet tube from the CO monitor Allow digital readout to stabilize for 15 30 seconds 15 30 S Use supplied tool to rotate...

Page 20: ...d away from sources of contamination such as vehicles and building exhaust vents Be sure inlet on compressed air source is properly filtered Calibrate CO monitor see Section 4 5 Have Safety Director a...

Page 21: ...OM 255447 Page 17 Notes...

Page 22: ...OM 255447 Page 18 SECTION 5 PARTS LIST 25 24 23 26 27 19 20 22 19 20 19 20 21 22 23 12 3 8 9 11 13 15 16 17 18 1 2 10 6 5 Ref 282014 A 7 4 14 Figure 5 1 Two Person Models...

Page 23: ...Spanish 1 15 276826 Label Notice Prestart Checklist SAR 1 16 276179 Filter Assembly 3rd Stage 49 cfm 1 17 276178 Filter Assembly 2nd Stage 49 cfm 1 18 276177 Filter Assembly 1st Stage 49 cfm 1 275996...

Page 24: ...OM 255447 Page 20 19 19 19 20 20 20 21 22 22 23 23 24 25 26 27 Ref 282014 A 12 4 8 9 11 13 15 16 17 18 1 2 10 6 5 7 3 14 Figure 5 2 Four Person Models...

Page 25: ...With Guard And Auto Drain 2 24 276168 Filter Element And Filter Bowl O Ring Second Stage 123 cfm 1 25 276169 Filter Element And Filter Bowl O Ring Third Stage 123 cfm 1 26 276184 Manual Drain 1 27 27...

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Page 28: ...h your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equi...

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