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Miller AC 150 Stick, Owner'S Manual, Page: 15 / 24

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Miller AC 150 Stick Owner'S Manual Download Page 15

OM-194 415 Page 11

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Summary of Contents for AC 150 Stick

Page 1: ...Stick SMAW Welding Processes AC 150 Stick and AC 200 Stick OM 194 415 May 1999 Effective with serial number 150 151968 200 151969 Description Visit our website at www MillerWelds com...

Page 2: ...ucts Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you...

Page 3: ...INSTALLATION 3 2 1 Specifications 3 2 2 Selecting A Location 3 2 3 Typical Connections 4 2 4 Weld Output Terminals And Selecting Cable Sizes 4 2 5 Electrical Service Guide 4 2 6 Connecting Input Powe...

Page 4: ...CEE Machinery Directives 89 392 EEC Direttiva Macchine 89 392 CEE And their amendments 91 368 EEC 93 31 EEC 93 44 EEC 93 68 EEC Aggiornate dalle direttive 91 368 CEE 93 31 CEE 93 44 CEE 93 68 CEE Norm...

Page 5: ...grounding of the workpiece is required ground it directly with a separate cable do not use work clamp or work cable 13 Do not touch electrode if you are in contact with the work ground or another elec...

Page 6: ...d consult their doctor before going near arc welding gouging or spot welding operations FLYING PIECES OF METAL or DIRT can injure eyes 1 Wear safety glasses with side shields or face shield 1 4 Princi...

Page 7: ...V AC 150 Stick See Rating Label On Unit 50 130 A 48 28 16 4 16 kg AC 200 Stick See Rating Label On Unit 35 190 A 48 IP21 37 22 4 4 23 kg Dimensions AC 150 Stick Height 315 mm Width 255 mm Length 410 m...

Page 8: ...60 100 Duty Cycle 10 100 Duty Cycle 100 20 20 20 25 35 50 50 50 150 25 25 35 50 50 70 90 90 200 25 35 50 50 70 90 90 90 Ground Electrode 250 35 35 50 70 90 90 120 120 Weld cable size mm2 is based on e...

Page 9: ...ect Device Select size and type of overcurrent protection using Section 2 5 Y Always connect green yel low wire to supply ground ing terminal never to a line terminal 2 1 1 L1 L2 Y Always connect grou...

Page 10: ...minal 3 Ground Terminal 4 Overload Protection Light 5 On Off Switch And Input Voltage Selector 1 4 2 3 5 230V 0 400V _C 230V 400V _ C 3 2 Controls For AC 200 Stick 1 Welding Current Control 2 Weld Out...

Page 11: ...intenance Y Disconnect power before maintaining Maintain more often during severe conditions 3 Months Replace Damaged Or Unreadable Labels Repair Or Replace Cracked Cables Repair Or Replace Cracked Ca...

Page 12: ...output with no control Check position of Weld Current Control see Sections 3 1 and 3 2 Limited output and low open circuit voltage Check incoming power for correct voltage Replace line fuse if open s...

Page 13: ...OM 194 415 Page 9 SECTION 5 ELECTRICAL DIAGRAMS RL1 SL2 GND 230 400V 50 60 Hz UT1 VT2 WT3 S1 O L TP 230 V 400V T1 O Figure 5 1 Circuit Diagram For AC 150 Stick...

Page 14: ...OM 194 415 Page 10 T1 GND O L S1 B E E S L2 C R L1 230 400 U T1 U1 T4 230 400 0 FM TP1 230 60 0 230 0 V T2 V T5 A D 230 400 0 230 400V 50 60 HZ L1 N Figure 5 2 Circuit Diagram For AC 200 Stick...

Page 15: ...OM 194 415 Page 11 Notes...

Page 16: ...OM 194 415 Page 12 SECTION 6 PARTS LIST 1 2 5 4 6 9 8 10 16 11 14 15 13 12 7 3 Figure 6 1 AC 150 Stick Parts View...

Page 17: ...19045 ZG 0 0 8 1 4 S1 056067214 ZG 0 0 2 1 5 156118022 ZG 0 0 7 1 6 056020040 VP 0 0 13 1 7 OL 056072066 MU 0 0 46 1 8 756009054 ZG 0 0 5 2 9 056020050 ZG 0 0 6 2 10 056020049 ZG 0 0 1 1 11 056059263...

Page 18: ...OM 194 415 Page 14 Figure 6 2 AC 200 Stick Parts View...

Page 19: ...0 VP 0 0 13 1 8 OL 056072068 ZH 0 0 4 1 9 756009054 ZG 0 0 5 2 10 056020050 ZG 0 0 6 2 11 056020051 ZH 0 0 1 1 12 656110006 VP 0 0 22 1 13 556019044 ZH 0 0 7 1 14 ASS Y 057029007 ZH 1 1 1 15 056059263...

Page 20: ...OM 194 415 Page 16 Notes...

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Page 23: ...by the manufacturer s warranty if any 2 Consumable components such as contact tips cutting nozzles contactors brushes slip rings relays or parts that fail due to normal wear 3 Equipment that has been...

Page 24: ...e 414 735 4505 USA Canada FAX 920 735 4134 International FAX 920 735 4125 European Headquarters United Kingdom Phone 44 0 1204 593493 FAX 44 0 1204 598066 Miller Europe Italy Phone 39 0 2982901 Model...

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