Miller Weldmaster Triad Extreme Manual Download Page 1

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Instruction Manual

Page 1

This instruction manual is intended to be a guide when operating the Triad Extreme Seam welder. To ensure optimal

performance from your welder, please follow the recommendations and specifications precisely.

For more technical information regarding this machine call our Resolution Center 1-855-888-WELD or email

[email protected].

You can also subscribe to Miller Weldmaster Insiders to stay updated on tech tips, machine maintenance updates,

and more at www.weldmaster.com/insiders.

Summary of Contents for Triad Extreme

Page 1: ...m your welder please follow the recommendations and specifications precisely For more technical information regarding this machine call our Resolution Center 1 855 888 WELD or email service weldmaster...

Page 2: ...Instruction Manual Page 2...

Page 3: ...l Maintenance Chapter 7 Wedge Cleaning and Honing Chapter 8 Wedge Adjustment Chapter 9 Wedge Replacement Chapter 10 Wedge Installation Chapter 11 Troubleshooting Chapter 12 Schematics Chapter 13 Commo...

Page 4: ...uides This will allow you to perform the overlap weld hem weld prayer weld and many more welding options The Triad uses a hot wedge as its heat source This method will give you smokeless and quiet ope...

Page 5: ...TPR film and fabrics Non woven Polyester and Polypropylene Various Weldable Webbing The manufacturer does not approve of Any other uses for these machines The removal of any safety guards while in ope...

Page 6: ...heet metal in or next to the machine on the table allows for the use of magnets to position and hold the material Taping material taunt is a good practice To perform overlap welds always overlap mater...

Page 7: ...may not be your final setting 3 Set For Rev Switch 5 to Forward position This indicates direction of machine and drive pressure roller movement 4 Set Man Auto Switch 2 to Auto position This will engag...

Page 8: ...eld and more You can only use one guide system at a time The Top Guide will be used with all three different welding functions overlap hem and prayer welds All Guides are adjustable To achieve a preci...

Page 9: ...Slide Hem Guide 2 onto the three stainless rods up to the outer Horn Guide 3 Diagram 1 leaving enough area between the two so material will slide easily Tighten thumbscrew B Diagram 1 this will allow...

Page 10: ...Horn placing the key way into the slot Fasten with screw provided once proper alignment is completed 5 4 Front Guides Front Guides 6 are adjustable to pre align material before you reach the welding...

Page 11: ...s and sprockets Using a foaming chain lubricant will cling to the chain and extend chain life The pinch rollers should be replaced if there are cuts flat spots burn marks etc Wedge adjustment should b...

Page 12: ...esidue on the wedge and it will flake off Use the Brass Brush to re move HONING Wedge Honing should be done if there are signs of wear on the wedge This is evident with uneven welds rounding edges or...

Page 13: ...d be made prior to actual use of the machine If sample welds are good only on one side or the other or only partially welded this means the wedge is not aligned or square to the rollers and alignment...

Page 14: ...e 14 2 Swing Wedge Handle 2 in this will engage wedge with rollers The wedge 4 should rest or fit snug into the rollers 3 on both sides and should be centered CHAPTER 8 WEDGE ADJUSTMENT 4 2 3 8 0 Wedg...

Page 15: ...slowly to check centering adjustment Swing wedge handle in and out to ensure proper positioning 5 4 Adjustment Screw 6 will move wedge on a center axis left and right Loosen Locking Screw 8 to make a...

Page 16: ...are into the rollers on each end Make a test weld before proceeding with job Fine tuning your adjustments can be made while wedge is hot Do not run Hot Wedge into Silicone Rollers without material in...

Page 17: ...mbly 14 3 Unscrew and detach Heater Connector 12 4 Remove both Wedge Screws 13 and remove wedge 5 Install new wedge with Wedge Screws Attach Heater Connector and re attach Wedge 6 Center Housing with...

Page 18: ...using two screws note insert photo Position heater wires properly on lead bracket and gently close tabs to secure With wedge in engaged position use zip ties to collect heater wires together Note the...

Page 19: ...and posi tion to body of Triad Do not fully tighten Electrically connect hot wedge to receptacle on body of Triad When connected make com fortable bend of heater wire and position properly in clip Sw...

Page 20: ...ilure Reconfigure control Diagnose and replace wedge Fuse blows heater Heater short or ground fault Incorrect fuse value Diagnose and replace wedge Replace with correct fuse Fuse blows control Control...

Page 21: ...Instruction Manual Page 21 12 0 Schematics 12 1 Lower Chassis Bottom Side Travel System CHAPTER 12 SCHEMATICS...

Page 22: ...818ss SHCS 391072 10 32x 25 818ss SS 392007 Dowel Pin 250 x 625 310125 Idler Travel Wheel Bearing Assem 310127 Needle Brng 562 x 375 x 438 300310 Spacer Pinch Roller 300013 Rear Idler Wheel Axle 39200...

Page 23: ...Instruction Manual Page 23 12 2 Lower Chassis Lower Roller Drive CHAPTER 12 SCHEMATICS...

Page 24: ...080 Keyway 125x1 0 392025 10 Washer 300001 Chassis Base Plate 300033 Lower Final Chain Housing 310135 Chain 310134 Link 300132 Lower Final Chain Rub btm front 300034 Lower Final Chain Housing Cover 30...

Page 25: ...Instruction Manual Page 25 CHAPTER 12 SCHEMATICS 12 3 Wedge Control System Upper Drive Pinch Roller Controls...

Page 26: ...ft 391075 Handle Knob 392012 Dowel Pin 125x 500 310160 Brng 1 875x 875x 500 300057 Pinch Wedge Drive Arm Spindle 391062 10 32x 875 818ss FHCS 310157 Cam Roller Brng 500x 500x 10 391028 8 32x 25 818ss...

Page 27: ...Instruction Manual Page 27 12 4 Wedge Control System Upper Drive Wedge Controls CHAPTER 12 SCHEMATICS...

Page 28: ...ng 875x 375x 28 300086 Wege Travel Auto Start Cam 391001 4 40x 625 818ss SHCS 300099 Auto Start Switch Bracket 391010 6 32x 375 818ss SHCS 391082 1 4 20x 875 818ss SHCS 392026 1 4 Washer 300088 Wege A...

Page 29: ...Instruction Manual Page 29 CHAPTER 12 SCHEMATICS 12 5 Wedge Control System Upper Drive Upper Roller Drive...

Page 30: ...Tension Block 310135 Chain 310134 Link 391031 8 32x 625 818ss SHCS 300077 Upper Final Chain Rub Block 300023 Upper Roller Primary Shaft 310158 Brng 75x 25x 28 391063 10 32x1 00 818ss FHCS 300071 Uppe...

Page 31: ...Instruction Manual Page 31 CHAPTER 12 SCHEMATICS 12 6 Main Chassis Primary Drives...

Page 32: ...1051 10 32x 75 818ss SHCS 300018 Gear 24p 36t 300019 Gear 24p 36t 300020 Gear 24p 36t 310133 Bushing Aluminum 625 310158 Brng 75x 25x 28 300016 Lower Primary Chain Tensioner 300021 Sprocket Std 1475 p...

Page 33: ...Instruction Manual Page 33 CHAPTER 12 SCHEMATICS 12 7 Main Chassis Motor and Internal Controls...

Page 34: ...300124 Over Temp Control Panel 31055 240 Over Temperature Contact Relay 120V 240V 310156 Over Temp Relay Base 310008 Over Temperature Control 310009 Over Temp Control Base 310129 Drive Motor 300122 Mo...

Page 35: ...Instruction Manual Page 35 CHAPTER 12 SCHEMATICS 12 8 Main Chassis Assembly...

Page 36: ...ss SHCS 391050 10 32x 625 818ss SHCS 392006 Dowel Pin 250x 750 391053 10 32x1 00 818ss SHCS 300003 Chassis Motor Housing 300004 Chassis Control Housing 300006 Chassis Primary Drive Cover 300002 Chassi...

Page 37: ...Instruction Manual Page 37 CHAPTER 12 SCHEMATICS 12 9 Lap and Fin Weld System...

Page 38: ...00 M08 8 1 Part Description 391054 10 32x1 75 818ss SHCS 391081 1 4 20x1 00 818ss SHCS 310149 Top Cover Handle 310148 Top Cover Handle 310147 Top Cover Handle 320022 Strain Relief 300005 Chassis Contr...

Page 39: ...Instruction Manual Page 39 CHAPTER 12 SCHEMATICS 12 10 Hem Weld System...

Page 40: ...HEMATICS 12 10 Hem Weld System Drawing 300 M07 9 3 Part Title 391072 10 32x 25 818ss SS 392060 10 32x 625 303ss Thmb 300111 Hem Weld Outer Guide 300115 Hem Inner OuterGuide Link 300096 Hem Outer Guide...

Page 41: ...Instruction Manual Page 41 CHAPTER 12 SCHEMATICS 12 11 Cord Flat HemWeld System...

Page 42: ...e Hsg 1 00 lp 300362 Cord Hem Out Top Gd 750x 080 300365 Cord Hem Front Mat Gd 3 8 300367 Cord Hem Front Mat Gd 3 8 Lager 300372 Cord Hem Out Btm Gd 1 0x1 8 3 8 300375 Cord Hem 500 Out Btm Gd 1 00 lp...

Page 43: ...Instruction Manual Page 43 CHAPTER 12 SCHEMATICS 12 12 Tube Guide System...

Page 44: ...dge Guide 7 50 300337 Tube Weld Middle Bottom Edge Guide 300338 Tube Weld Mid L R Btm Edge Gd Mount 300339 Tube Weld Right Edge Guide 300340 Tube Weld Guide Retainer Rods 7 50 300341 Tube Weld Left Fr...

Page 45: ...Instruction Manual Page 45 CHAPTER 12 SCHEMATICS 12 13 Top Cover Hem Handles...

Page 46: ...391054 10 32x1 75 818ss SHCS 391081 1 4 20x1 00 818ss SHCS 310149 Top Cover Handle 310148 Top Cover Handle 310147 Top Cover Handle 320022 Strain Releif 300005 Chassis Control Housing Top Cover 392078...

Page 47: ...Instruction Manual Page 47 CHAPTER 12 SCHEMATICS 12 14 Top Cover Controls...

Page 48: ...tch 2 pos 310004 Selector Switch 3 pos 393050 Fuse Holder 310136 Main Temperature Control 38101 2 Speed Control Potentiometer 110V 220V 310111 Speed Control Knob 310006 IndicatorLamp Green Lense 31000...

Page 49: ...e to Hanger Short 391 052 7 8 Screw for Holding Wedge to Hanger Long 391 070 3 8 Button Screw for Pressure Roller 392 025 10 Flat Washer for Pressure Roller 392 080 11 8SS 1 8 Key Bar Stock 310 109 12...

Page 50: ...________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________...

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