Miller Electric UNITOR UWI 150 Auto-Line Owner'S Manual Download Page 28 | Manualshive

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PRINTED IN USA

2011

−

01

Unitor ASA

Drammensveien 211

P.O. Box 300 Skoyen

N

−

0212 Oslo

Norway

Tel: +47 22 13 14 15

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Summary of Contents for UNITOR UWI 150 Auto-Line

Page 1: ...Processes Description TIG GTAW Welding Stick SMAW Welding OM 220 340J 2011 01 Arc Welding Power Source UWI 150 Auto Line CE ...

Page 2: ... 1 Warning Label Definitions 11 3 2 Symbols And Definitions 12 3 3 WEEE Label For Products Sold Within The EU 12 SECTION 4 SPECIFICATIONS AND INSTALLATION 13 4 1 Important Information Regarding CE Products Sold Within The EU 13 4 2 Serial Number And Rating Label Location 13 4 3 Specifications 13 4 4 Duty Cycle And Overheating 14 4 5 Volt Ampere Curves 14 4 6 Installing Shoulder Strap Selecting A L...

Page 3: ...ibility Standards IEC 60974 1 2005 Arc Welding Equipment Welding Power Sources IEC 60974 3 2007 Arc Welding Equipment Arc Striking and Stabilizing Devices IEC 60974 10 2007 Arc Welding Equipment Electromagnetic Compatibility Requirements EN 50445 Product family standard to demonstrate compliance of equipment for resistance welding arc welding and allied processes with the basic restrictions relate...

Page 4: ...Notes ...

Page 5: ...eling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomaticDC constant voltage wire welder 2 a DC manual stick welder or 3 an AC welder with reduced open circuit volt age In most situations use of a DC constant voltage wire welder is recommended And do not work a...

Page 6: ...ee Safety Standards Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoline Connect work cable to the work as close to the welding area as practical to prevent welding current from traveling long possibly unknown paths and causing electric shock sparks and fire hazards Do not use welder to thaw frozen pipes Remove stick electrode from holder or cut off wel...

Page 7: ...ls covers and guards closed and securely in place Have only qualified persons remove doors panels covers or guards for maintenance and troubleshooting as necessary Reinstall doors panels covers or guards when maintenance is finished and before reconnecting input power READ INSTRUCTIONS Read and follow all labels and the Owner s Manual carefully before installing operating or servicing unit Read th...

Page 8: ... web site www ansi org Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office...

Page 9: ...ectrique à courant électrique s avère nécessaire se servir de la fonction de télécommande si l appareil en est équipé D autres consignes de sécurité sont nécessaires dans les condi tions suivantes risques électriques dans un environnement humideou si l on porte des vêtements mouillés sur des structures métalliquestelles que sols grilles ou échafaudages en position coincée comme assise à genoux ou ...

Page 10: ...lourd ou laine et des bottes de protection LE SOUDAGE peut provoquer un incendie ou une explosion Le soudage effectué sur des conteneurs fermés tels que des réservoirs tambours ou des conduites peut provoquer leur éclatement Des étincelles peuvent être projetées de l arc de soudure La projection d étincelles des pièces chaudes et des équipements chauds peut provoquer des incendies et des brûlures ...

Page 11: ...érieur Utiliser les équipements corrects les bonnes procédures et suffi samment de personnes pour soulever et déplacer les bouteilles Lire et suivre les instructions sur les bouteilles de gaz comprimé l équipement connexe et le dépliant P 1 de la CGA Compressed Gas Association mentionné dans les principales normes de sécu rité 2 3 Dangers supplémentaires en relation avec l installation le fonction...

Page 12: ...liser une terre et un blindage pour réduire les interférences éventuelles LE SOUDAGE À L ARC risque de provoquer des interférences L énergie électromagnétique risque de provoquer des interférences pour l équipement électroniquesensible tel que les ordinateurs et l équipement commandé par ordinateur tel que les robots Veiller à ce que tout l équipement de la zone de soudage soit compatibleélectroma...

Page 13: ...n 5 Chicago est 312 353 2220 site Internet www osha gov U S Consumer Product Safety Commission CPSC 4330 East West Highway Bethesda MD 20814 téléphone 301 504 7923 site inter net www cpsc gov Applications Manual for the Revised NIOSH Lifting Equation The National Institute for Occupational Safety and Health NIOSH 1600 Clifton Rd Atlanta GA 30333 télé hone 1 800 232 4636 site internet www cdc gov N...

Page 14: ...OM 220 340 Page 10 ...

Page 15: ...ur head out of the fumes 2 2 Use forced ventilation or local exhaust to remove the fumes 2 3 Use ventilating fan to remove fumes 3 Welding sparks can cause explosion or fire 3 1 Keep flammables away from welding Do not weld near flammables 3 2 Welding sparks can cause fires Have a fire extinguisher nearby and have a watchperson ready to use it 3 3 Do not weld on drums or any closed containers 4 Ar...

Page 16: ...e Alternating Current U0 Rated No Load Voltage Average I1max Rated Maximum Supply Current I2 Rated Welding Current I1eff Maximum Effective Supply Current Remote Lift Arc Start GTAW Gas Tungsten Arc Welding GTAW S Suitable For Areas Of Increased Shock Hazard On Off 3 3 WEEE Label For Products Sold Within The EU Do not discard product where ap plicable with general waste Reuse or recycle Waste Elect...

Page 17: ...ly system There may be potential difficulties in ensuring electromagnetic compatibility in those locations due to conducted as well as radiated disturbances This equipment complies with IEC 61000 3 12 ce emc 4 4 2 Serial Number And Rating Label Location The serial number and rating information is located on the bottom of the machine Use the rating labels to determine input power requirements and o...

Page 18: ... weld again NOTICE Exceeding duty cycle can damage unit and void warranty Duty Cycle Output Amperes 10 100 0 50 100 150 200 250 Stick 230V Stick 115V TIG 115 230V 4 5 Volt Ampere Curves Volt amperecurves show minimum and maximum voltage and amperage output capabilities of welding power source Curves of other settings fall between curves shown 223 288 A 80 60 40 20 0 0 50 100 150 200 TIG Stick Max ...

Page 19: ...proper plug that meets all applica ble codes and install the plug according to the manufacturer s instruc tions Connect input power plug to proper receptacle Special installation may be required where gasoline or volatile liquids are present see NEC Article 511 or CEC Section 20 Ref 803 351 C 2 4 6 Installing Shoulder Strap Selecting A Location And Connecting Input Power 18 in 460 mm 18 in 460 mm ...

Page 20: ...on 4 9 TIG Lift Arc DCEN Direct Current Electrode Negative Connections 803 819 A Turn off power before mak ing connections 1 Positive Weld Output Terminal Connect work lead to positive weld output terminal 2 Negative Weld Output Terminal Connect TIG torch to negative weld output terminal 3 Gas Cylinder 4 Cylinder Valve Open valve slightly so gas flow blows dirt from valve Close valve 5 Regulator F...

Page 21: ...nnect work cable to this receptacle For TIG welding connect torch cable to this receptacle 7 Remote Receptacle For Lift Arc TIG output may be adjusted from min to max of the front panel setting with a re mote control Also enables output in Lift Arc re mote process see Section 4 8 8 Power Switch Place switch in On I or Off 0 position as needed 5 1 Front Panel Controls Ref 803 375 219 846 7 5 6 4 8 ...

Page 22: ...ke A Match 2 SECTION 6 MAINTENANCE AND TROUBLESHOOTING 6 1 Routine Maintenance Maintainmore often during severe conditions Disconnect power before maintaining Check Change Clean Repair Replace To be done by Factory Authorized Service Agent Every 3 Months Weld Terminals Labels Gas Hoses Every 3 Months Cables And Cords Every 6 Months Durning heavy service clean monthly Blow out inside Direct airflow...

Page 23: ...ote trigger left on Turn off remote trigger wait five seconds and restart operation No weld output Blue LED flashes 4 times repeatedly yellow LED off Unit needs to be reset Cycle power off and back on If problem is not corrected contact Factory Autho rized Service Agent Erratic or improper welding arc or out put Use proper size and type of weld cable see your Distributor Clean and tighten weld con...

Page 24: ...OM 220 340 Page 20 Notes Work like a Pro Pros weld and cut safely Read the safety rules at the beginning of this manual ...

Page 25: ...OM 220 340 Page 21 SECTION 7 ELECTRICAL DIAGRAM 220 287 E Figure 7 1 Circuit Diagram For Welding Power Source ...

Page 26: ... 220 340 Page 22 SECTION 8 PARTS LIST Hardware is common and not available unless listed 803 814 E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 17 18 19 20 17 21 22 23 24 25 26 27 28 8 29 30 31 Figure 8 1 Parts View ...

Page 27: ...d trx ME208 535 4 18 FM ______ Fan w leads and plug ME208 496 1 19 L1 L2 T1 ______ Windtunnel magnetics w cmpnt CE models ME219 168 1 20 ______ Base w label order by serial number 1 21 ______ Receptacle twist lock power gas ME208 612 1 22 ______ Nut plastic 625 27 81 hex x 14 ME208 588 1 23 ______ Screw m5 8 x 12 soc hd torx CE ROHS models ME229 337 1 24 ______ Receptacle twist lock power ME208 49...

Page 28: ...PRINTED IN USA 2011 01 Unitor ASA Drammensveien 211 P O Box 300 Skoyen N 0212 Oslo Norway Tel 47 22 13 14 15 ...

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