Miller Electric SuitCase X-TREME 8 OS Owner'S Manual Download Page 29 | Manualshive

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OM-244 596 Page 25

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Summary of Contents for SuitCase X-TREME 8 OS

Page 1: ...SuitCase X TREME 8 OS OM 244 596J 2011 12 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder File MIG GMAW Visit our website at www MillerWelds com R...

Page 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Page 3: ...NS 11 3 1 Symbols And Definitions 11 SECTION 4 INSTALLATION 12 4 1 Serial Number And Rating Label Location 12 4 2 Specifications 12 4 3 Gun Recommendation Table 12 4 4 Equipment Connection Diagram 12...

Page 4: ......

Page 5: ...ds when in cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following eq...

Page 6: ...ums or pipes unless they are properly prepared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoli...

Page 7: ...NG PARTS can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards...

Page 8: ...ntion During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Healt...

Page 9: ...utilisation d une source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D autres consignes de s curit sont n cessaires dans les con...

Page 10: ...ine et des bottes de protection LE SOUDAGE peut provoquer un incendie ou une explosion Le soudage effectu sur des conteneurs ferm s tels que des r servoirs tambours ou des conduites peut provoquer leu...

Page 11: ...eur D Utiliser les quipements corrects les bonnes proc dures et suffi samment de personnes pour soulever et d placer les bouteilles D Lire et suivre les instructions sur les bouteilles de gaz comprim...

Page 12: ...der seulement des personnes qualifi es familiaris es avec des quipements lectroniques de faire fonctionner l installa tion D L utilisateur est tenu de faire corriger rapidement par un lectricien quali...

Page 13: ...t Q and Part 1926 Subpart J from U S Government Printing Office Super intendentof Documents P O Box 371954 Pittsburgh PA 15250 7954 phone 1 866 512 1800 there are 10 OSHA Regional Offices phone for Re...

Page 14: ...OM 244 596 Page 10...

Page 15: ...lts X Duty Cycle Wire Feed Percent IP Degree Of Protec tion Input Cold Jog Inch To wards Workpiece Purge By Gas Fast Constant Current Circuit Breaker Constant Voltage Slow Trigger Hold Off Trigger Hol...

Page 16: ...4 5 kg 8 in 203 mm Length 18 in 457 mm Width 7 1 4 in 184 mm Height 12 3 4 in 324 mm 30 lb 13 6 kg Maximum gun length is 10 ft for solid steel 062 in wire 4 3 Gun Recommendation Table Process Gun GMAW...

Page 17: ...is as close to drive rolls as possible without touching Tighten screw Aligning Wire Guide And Drive Rolls View is from top of drive rolls look ing down with pressure assembly open 6 Drive Roll Securi...

Page 18: ...5 Gun Locking Tab Loosen knob insert gun end into block Position power pin as close as possible to drive rolls without touching Align the gun power pin groove with the gun locking tab Tighten knob 6 G...

Page 19: ...linder when fin ished welding Tools Needed 5 8 in 1 Rear View 2 3 4 4 8 Connecting Weld Cable Turn Off wire feeder and welding power source Stop engine on welding generator 1 User Supplied Weld Cable...

Page 20: ...ycle AWG mm2 100 4 20 4 20 4 20 3 30 2 35 1 50 1 0 60 1 0 60 150 3 30 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50 1 0 60 2 0 70 3 0...

Page 21: ...hrough guides into gun Close and tighten pressure assem bly Press jog switch until wire comes out gun To set the proper drive roll tension release the tension on the drive rolls Position gun at about...

Page 22: ...ches Per Minute Displays Wire Speed in Inches per Minute Wire Speed Meters Per Minute Displays Wire Speed in Meters per Minute Information OFF Information is not displayed Information ON With switch i...

Page 23: ...eset gas flow rate at the flowmeter 5 Trigger Hold Switch Optional Trigger hold allows operator to weld without holding gun trigger To use trigger hold function place trigger hold switch in the ON pos...

Page 24: ...OM 244 596 Page 20 5 2 Gun Consumables Information 235 264 A Notes...

Page 25: ...rds 6 Months Clean Drive Rolls Blow Out Or Vacuum Inside 6 2 Overload Protection And Thermostat Protection Ref 804 855 A Turn Off wire feeder and welding power source Stop engine on welding generator...

Page 26: ...start is not on motor will switch to slower speed if current is not sensed by HD1 When soft start is on motor will run slow until weld current is sensed by HD1 Hub tension set too high see Section 4 1...

Page 27: ...switch settings on Display board PC20 see Section 4 11 Check Motor Control PC1 and connections replace if necessary 6 4 Diagnostics Error Indicators Shown On Display RED LED on Motor Board PC1 Error H...

Page 28: ...OM 244 596 Page 24 SECTION 7 ELECTRICAL DIAGRAM 249 007 C Figure 7 1 Circuit Diagram For Wire Feeder...

Page 29: ...OM 244 596 Page 25 Notes...

Page 30: ...CTION 8 PARTS LIST Hardware is common and not available unless listed 7 4 5 2 3 1 Fig 8 2 6 23 9 10 8 11 12 19 17 20 21 22 18 24 60 61 62 66 65 22 67 63 68 64 13 14 16 15 Figure 8 1 Exploded View Of S...

Page 31: ...247 710 Wire Strd 12Ga Blk 600v 105C 65x30 Ep 187Od 16 ft 208 820 Clamp Work 1 3 221 998 Cable Trigger 25 In Includes 1 PLG6 115 094 Housing Plug Skts Service Kit 1 049 445 Cable Port No 18 2 C Type S...

Page 32: ...Plate 1 28 081 895 Nut 010 32 Rubber 75Dia 81l Insert In 38Hole 3 29 200 613 Stand Off No 10 32 X 1 835 Lg 500 Hex Stl Fem 2 30 244 551 Insulator Motor 1 31 200 814 Hose Assy Sae 187 Id X 410 Od X 17...

Page 33: ...56 Label Warning Electric Shock And Pinch Wordless 1 222 306 Label Warning General Precautionary Static Vert 2 PLG3 130 203 Housing Plug Skts Service Kit 1 PLG4 131 054 Housing Rcpt Skts Service Kit 1...

Page 34: ...ock 1 3 222 797 Blank Snap In Nyl Rect Mtg Hole Black Standard For Units Not Equipped With Trigger Hold 1 4 S4 217 932 Switch Rocker SPST 4VA 28VDC On None Off 187 Ter Optional 1 5 S2 216 295 Switch R...

Page 35: ...in 045 in 052 in 062 in 0 6 mm 0 8 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 1 2 mm 1 3 mm 1 6 mm 087 130 053 695 053 700 053 697 053 698 053 699 072 000 0...

Page 36: ...Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Professional Welding Career Now...

Page 37: ...mm 10 mm 5 16 in 3125 in 1 2 in 9 16 in 8 mm 3150 in 14 mm 14 mm 3 8 in 375 in 9 16 in 5 8 in 10 mm 3937 in 17 mm 17 mm 7 16 in 4375 in 5 8 in 3 4 in 12 mm 4724 in 19 mm 19 mm 1 2 in 500 in 3 4 in 13...

Page 38: ...auge 063 in 22 Gauge 031 in 24 Gauge 025 in 20 Gauge 037 in 18 Gauge 050 in 14 Gauge 078 in 1 8 in 125 in 3 16 in 188 in 1 4 in 25 in 5 16 in 313 in 3 8 in 375 in 1 2 in 5 in MATERIAL THICKNESS REFERE...

Page 39: ...ers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries Bernard Guns No Labor Tregaskiss Guns No Labor 6 90 Days Parts Accessory Kits Canvas Covers Induction Heating Coils and Blankets Cable...

Page 40: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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