Miller Electric SuitCase X-TREME 12VS Page 1 Owner'S Manual Download

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SuitCase

OM-252 203H

2015−09

Processes

Description

MIG (GMAW) Welding

Flux Cored (FCAW) Welding

Wire Feeder

™

File: MIG (GMAW)

Visit our website at

www.MillerWelds.com

X-TREME 12VS

CE And Non-CE Models

Summary of Contents for SuitCase X-TREME 12VS

Page 1: ...SuitCase OM 252 203H 2015 09 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder File MIG GMAW Visit our website at www MillerWelds com X TREME 12VS CE And Non CE Models...

Page 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Page 3: ...Rating Label Location 13 4 2 Unit Specifications 13 4 3 Wire Type Size and Feed Speed Capability Table 13 4 4 Gun Recommendation Table 13 4 5 Environmental Specifications 13 SECTION 5 INSTALLATION 14...

Page 4: ...e of certain hazardous substances in electrical and electronic equipment Standards IEC 60974 1 2005 Arc welding equipment Part 1 Welding power sources IEC 60974 5 2007 Arc welding equipment Part 5 Wir...

Page 5: ...uch as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a...

Page 6: ...perly prepared according to AWS F4 1 and AWS A6 0 see Safety Standards Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoline Connect work cable to the work...

Page 7: ...PARTS can injure Keep away from moving parts such as fans Keep all doors panels covers and guards closed and securely in place Have only qualified persons remove doors panels covers or guards for mai...

Page 8: ...NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code...

Page 9: ...ant lectrique UNIQUE MENT si le proc d de soudage le demande Si l utilisation d une source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est...

Page 10: ...ssements et les tincelles pr venir toute personne sur les lieux de ne pas regarder l arc Porter un quipement de protection pour le corps fait d un mat riau r sistant et ignifuge cuir coton robuste lai...

Page 11: ...associ s en bon tat Tourner le dos la sortie de vanne lors de l ouverture de la vanne de la bouteille Ne pas se tenir devant ou derri re le r gulateur lors de l ouverture de la vanne Le couvercle du d...

Page 12: ...es de rechange recommand es par le constructeur Effectuer l entretien en respectant les manuels d utilisation les normes industrielles et les codes nationaux d tat et locaux LE RAYONNEMENT HAUTE FR QU...

Page 13: ...l Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Par...

Page 14: ...OM 252 203 Page 10...

Page 15: ...n Safe37 2012 05 Safe57 2012 05 Wear dry insulating gloves Do not touch electrode wire with bare hand Do not wear wet or damaged gloves Protect yourself from electric shock by insulating yourself from...

Page 16: ...t shade of filter Wear complete body protection Safe66 2012 06 Become trained and read the instructions before working on the machine or welding Safe65 2012 06 3 2 Miscellaneous Symbols And Definition...

Page 17: ...52 in 0 6 To 1 3 mm Flux Cored 030 5 64 in 0 8 To 2 mm 300 Amperes At 100 Duty Cycle 425 Amperes At 60 Duty Cycle 45 lb 20 4 kg 12 in 304 mm Length 21 in 533 mm Width 9 in 229 mm Height 15 1 2 in 394...

Page 18: ...magnetic Compatibility EMC This Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low voltage supply system There can be potential...

Page 19: ...Roll Carrier Turn nut one click until lobes of nut line up with lobes of drive roll carrier 3 Drive Roll Slide drive roll onto drive roll carrier Turn nut one click Repeat procedure for top drive roll...

Page 20: ...to drive rolls without touch ing Align the gun power pin groove with the gun locking tab Tighten gun securing knob If the gun power pin does not have a groove loosen knob to ro tate the gun locking t...

Page 21: ...a maximum of 100 in lbs 12 N m 2 Shielding Gas Cylinder Shielding gas pressure not to exceed 100 psi 689 kPa 3 Valve 4 Flowmeter Close valve on cylinder when fin ished welding 1 Rear View 2 3 4 5 5 Co...

Page 22: ...100 Duty Cycle AWG mm2 100 4 20 4 20 4 20 3 30 2 35 1 50 1 0 60 1 0 60 150 3 30 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50 1 0 60...

Page 23: ...f the wire slips at maximum hand tight pressure there may be other problems Check the gun liner spool tension contact tip and drive roll wear as all these can cause wire feeding problems Cut off wire...

Page 24: ...Information Off Information is not displayed Information On With switch in ON position at feeder power up feeder will display various sets of information Each set of information will be displayed for...

Page 25: ...control to adjust wire speed within the speed range selected by the wire speed range switch located on the inner control panel Maximum wire speed may be limited by arc voltage When using wire speed d...

Page 26: ...he reduced wire speed will be 87 5 of the standard wire speed See Section 6 3 5 CC CV Switch Use switch to match feeder with the output of the power source While welding in CC mode actual wire speed i...

Page 27: ...it will display the active wire speed whether it is standard wire speed or reduced wire speed Weld Gun With Internal Mounted Dual Schedule Switch Comparable To PipePro Dura Flux Gun 1 Gun Trigger Rec...

Page 28: ...OM 252 203 Page 24 6 4 Wire Speed Control Settings Ref 257 488 A Notes...

Page 29: ...Cables And Cords Every 6 Months Clean Drive Rolls Blow Out Or Vacuum Inside 7 2 Overload Protection And Thermostat Protection Ref 256 618 A Turn Off wire feeder and welding power source Stop engine o...

Page 30: ...ve fitting from gas valve on back panel of feeder Blow compressed air through the threaded male end of fitting to dis lodge debris from internal mesh screen if blowing compressed air through fitting d...

Page 31: ...t tip or liner if necessary See gun Owner s Manual Check that DIP switches on Motor Control Board PC1 are set correctly see Section 5 8 Have Factory Authorized Service Agent check Motor Control Board...

Page 32: ...nication Error HLP 12 2 Blinks Trigger Error HLP 13 3 Blinks Tach Error HLP 14 4 Blinks Motor Overload Error HLP 15 5 Blinks Bus Bar Overheat Error Error Indications Error conditions are indicated by...

Page 33: ...OM 252 203 Page 29 SECTION 8 ELECTRICAL DIAGRAM 252 200 D Figure 8 1 Circuit Diagram For Wire Feeder...

Page 34: ...7 29 31 26 30 33 13 43 44 45 46 47 34 35 36 37 42 39 40 41 32 38 1 2 4 5 256 891 C 41 48 13 13 Figure 9 1 Complete Assembly Figure 9 1 Complete Assembly Diagram marking Item No Part No Description Qua...

Page 35: ...38276 Circuit Card Assy Motor Control Board W Program 1 35 HD1 218339 Transducer Current 600A Module Supply V 5V 1 36 183387 Washer Cone 380idx 860odx 109T Stl Pld 4000Lbs 2 37 W1 255627 Contactor Ass...

Page 36: ...one Off 187Ter 1 8 S1 267296 Switch Rocker SPST 15A 250VAC On Off Visi Red Rock 1 9 252262 Cable Trigger 25in W Strain Relief Includes 1 139042 Bushing Strain Relief 270 470 Id X 804 Mtg Hole 1 PLG6 1...

Page 37: ...f 187 Ter 1 8 S1 267296 Switch Rocker SPST 15A 250VAC On Off Visi Red Rock 1 9 252262 Cable Trigger 25in W Strain Relief Includes 1 139042 Bushing Strain Relief 270 470 Id X 804 Mtg Hole 1 PLG6 115094...

Page 38: ...ware is common and not available unless listed 5 1 2 3 9 10 11 14 13 12 15 16 17 18 19 20 29 30 31 32 33 24 13 25 42 45 44 46 43 37 38 40 39 34 35 36 23 6 7 21 22 8 27 4 28 257 016 B 41 10 26 Figure 9...

Page 39: ...c Hd Hex Gr8 Pln 1 26 264611 O Ring 187 Id X 312 Od X 063 Cs 75 Duro Fluor 1 27 144172 Ftg Hose Brs Barbed M 3 16 TBG X 250 20 1 28 263877 Wire Drive Bus Bar Service Kit Includes 1 259857 Screw 375 16...

Page 40: ...n 035 in 045 in 052 in 062 in 035 in 045 in 052 in 062 in 035 in 045 in 052 in 062 in 045 in 052 in 062 in 0 6 mm 0 8 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1...

Page 41: ...Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Professional Welding Career Now...

Page 42: ...Notes...

Page 43: ...ns and Subarc SAW Torches Remote Controls and RFCS RJ45 Replacement Parts No labor Roughneck Guns Spoolmate Spoolguns Miller s True Blue Limited Warranty shall not apply to 1 Consumable components suc...

Page 44: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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