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OM-817 Page 5

6.

Remote 14 Receptacles Information

A

J

B

K

I

C L N

H

D M

G

E

F

Socket*

Socket Information

Remote Contactor

A

24 volts AC.

B

Contact closure to A completes 24 volts AC contactor control

circuit.

I

115 volts AC.

J

Contact closure to I completes 115 volts AC contactor control

circuit.

G

Circuit common for 24 and 115 volts AC circuits.

Remote

Amperage/Voltage

Control

C

Command reference; +10 volts DC output to remote control.

D

Remote control circuit common.

E

0 to +10 volts DC input command signal from remote control.

K

Chassis common.

Remote Output Control

H

Voltage feedback; +1 volt DC per 10 output (arc) volts.

 L

Not used.

M

Mode select.

N

Remote inductance control.

F

Current feedback; +1 volt DC per 100 amperes.

7.

Welding Power Source Remote 14 Receptacle And 115 Volt Receptacle Connections

ST-800 201-B / Ref. 800 101

1

Remote Control Plug

Connect to the welding power

source Remote 14 receptacle.
2

115 Volt Receptacle

Connect the 115 volt plug from

high frequency unit to this recep-

tacle.
3

Circuit Breaker CB1–Protects

unit from overload.

Y

Pin K in welding power

source must be grounded.

See welding power source

circuit diagram to be sure.

1

2

3

Summary of Contents for OM-817

Page 1: ...Hot parts can burn Allow cooling period before working on equipment Do not touch hot parts bare handed To handle hot parts use proper tools and or wear heavy insulated welding gloves and clothing to prevent burns Les pièces chaudes peuvent provoquer des brûlures Prévoir une période de refroidissement avant de travail ler à l équipement Ne pas toucher à mains nues les parties chaudes Ne pas toucher...

Page 2: ...ing 1 Welding Power Source 2 Process Selector Control Place control as shown 3 Brackets Optional 4 Intellitig Unit Use brackets as shown when at taching control to a D 60 model wire feeder or Intellitig unit Tools Needed 1 2 2 3 4 ST 800 214 A ST 800 215 A 4 Duty Cycle 3 Minutes Welding 7 Minutes Resting Duty Cycle is percentage of 10 minutes that unit can weld at rated load without overheating NO...

Page 3: ...ct input power before making any in put or output weld cable con nections 1 Electrode 1 2 Electrode 2 3 A Terminal 4 B Terminal 5 C Terminal 1 E 2 E 1 C B A FROM ELECTRODE 2 FROM ELECTRODE 1 FROM WORK FROM POWER SOURCE S1 2 3 4 5 Tools Needed 13 16 in B Connections For One Electrode Either Polarity Ref 099 082 C Ref 098 115 B Turn off welding power source and disconnect in put power before making ...

Page 4: ...ROM ELECTRODE 1 FROM POWER SOURCE S1 CONNECT WORK TO POWER SOURCE CONNECT BUS BAR A TO B 1 2 3 5 6 4 D Connections For One Electrode CV And One Electrode CC Connection For Welding Power Source With CV And CC Terminals Ref 099 082 C Ref 098 115 B Turn off welding power source and disconnect in put power before making any input or output weld cable connections 1 Electrode 1 2 Electrode 2 3 A Termina...

Page 5: ... volts DC input command signal from remote control K Chassis common Remote Output Control H Voltage feedback 1 volt DC per 10 output arc volts L Not used M Mode select N Remote inductance control F Current feedback 1 volt DC per 100 amperes 7 Welding Power Source Remote 14 Receptacle And 115 Volt Receptacle Connections ST 800 201 B Ref 800 101 1 Remote Control Plug Connect to the welding power sou...

Page 6: ...sition for application For GTAW DC Electrode Negative DCEN use Process 2 position For GMAW or SMAW DC Electrode Positive DCEP use Process 1 position NOTICE Arcing can damage switch Do not change Process Se lector switch position while weld ing NOTICE Using unit with switch between positions can damage switch Place switch lever fully left or right 1 ...

Page 7: ... Blow Out Or Vacuum Inside During Heavy Service Clean Monthly OR When Necessary Use a high temperature grease such as MILLER Part No 156 738 to grease the switch mechanism 10 Troubleshooting Trouble Remedy Switch does not work Check connections and Process Selector switch position for desired application If switch still does not work contact nearest Factory Authorized Service Agent ...

Page 8: ...OM 817 Page 8 11 Electrical Diagram 191 353 A Figure 11 1 Circuit Diagram ...

Page 9: ...OM 817 Page 9 12 Parts List ST 801 362 B 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 9 20 Figure 12 1 Complete Assembly ...

Page 10: ...prn 15 16 OD 4 17 010 650 PIN spring CS 125 x 1 000 1 18 019 603 KNOB ball 1 19 091 597 HANDLE switch 1 098 471 BUS BAR interconnecting 1 8 x 1 1 4 x 3 3 8 1 098 468 BUS BAR interconnecting 1 8 x 1 x 2 1 8 2 098 466 BUS BAR interconnecting 1 8 x 1 x 2 5 8 1 098 465 BUS BAR interconnecting 1 8 x 1 x 3 1 4 2 098 469 BUS BAR interconnecting 1 8 x 1 x 3 3 4 1 098 467 BUS BAR interconnecting 1 8 x 1 x ...

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