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ARC RAYS can burn eyes and skin.

Arc rays from the welding process produce intense
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin. Sparks fly off from the
weld.

y

Wear a welding helmet fitted with a proper shade of filter to pro-
tect your face and eyes when welding or watching (see ANSI
Z49.1 and Z87.1 listed in Safety Standards).

y

Wear approved safety glasses with side shields under your hel-
met.

y

Use protective screens or barriers to protect others from flash
and glare; warn others not to watch the arc.

y

Wear protective clothing made from durable, flame-resistant
material (leather and wool) and foot protection.

WELDING can cause fire or explosion.

Welding on closed containers, such as tanks,
drums, or pipes, can cause them to blow up. Sparks
can fly off from the welding arc. The flying sparks,
hot workpiece, and hot equipment can cause fires

and burns. Accidental contact of electrode to metal objects can
cause sparks, explosion, overheating, or fire. Check and be sure the
area is safe before doing any welding.

y

Protect yourself and others from flying sparks and hot metal.

y

Do not weld where flying sparks can strike flammable material.

y

Remove all flammables within 35 ft (10.7 m) of the welding arc.
If this is not possible, tightly cover them with approved covers.

y

Be alert that welding sparks and hot materials from welding can
easily go through small cracks and openings to adjacent areas.

y

Watch for fire, and keep a fire extinguisher nearby.

y

Be aware that welding on a ceiling, floor, bulkhead, or partition
can cause fire on the hidden side.

y

Do not weld on closed containers such as tanks, drums, or
pipes, unless they are properly prepared according to AWS F4.1
(see Safety Standards).

y

Connect work cable to the work as close to the welding area as
practical to prevent welding current from traveling long, possibly
unknown paths and causing electric shock and fire hazards.

y

Do not use welder to thaw frozen pipes.

y

Remove stick electrode from holder or cut off welding wire at
contact tip when not in use.

y

Wear oil-free protective garments such as leather gloves, heavy
shirt, cuffless trousers, high shoes, and a cap.

y

Remove any combustibles, such as a butane lighter or matches,
from your person before doing any welding.

FLYING METAL can injure eyes.

y

Welding, chipping, wire brushing, and grinding
cause sparks and flying metal. As welds cool,
they can throw off slag.

y

Wear approved safety glasses with side shields
even under your welding helmet.

BUILDUP OF GAS can injure or kill.

y

Shut off shielding gas supply when not in use.

y

Always ventilate confined spaces or use
approved air-supplied respirator.

HOT PARTS can cause severe burns.

y

Do not touch hot parts bare handed.

y

Allow cooling period before working on gun or
torch.

MAGNETIC FIELDS can affect pacemakers.

y

Pacemaker wearers keep away.

y

Wearers should consult their doctor before
going near arc welding, gouging, or spot weld-
ing operations.

NOISE can damage hearing.

Noise from some processes or equipment can
damage hearing.

y

Wear approved ear protection if noise level is
high.

CYLINDERS can explode if damaged.

Shielding gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode.
Since gas cylinders are normally part of the weld-
ing process, be sure to treat them carefully.

y

Protect compressed gas cylinders from excessive heat,
mechanical shocks, slag, open flames, sparks, and arcs.

y

Install cylinders in an upright position by securing to a stationary
support or cylinder rack to prevent falling or tipping.

y

Keep cylinders away from any welding or other electrical circuits.

y

Never drape a welding torch over a gas cylinder.

y

Never allow a welding electrode to touch any cylinder.

y

Never weld on a pressurized cylinder – explosion will result.

y

Use only correct shielding gas cylinders, regulators, hoses, and
fittings designed for the specific application; maintain them and
associated parts in good condition.

y

Turn face away from valve outlet when opening cylinder valve.

y

Keep protective cap in place over valve except when cylinder is
in use or connected for use.

y

Read and follow instructions on compressed gas cylinders,
associated equipment, and CGA publication P-1 listed in Safety
Standards.

OM-221 022 Page 2

Summary of Contents for MIGHT High Power TIG 150

Page 1: ...OWNER S MANUAL High Power TIG 150 With Auto Line OM 221 022G 5 2006 Processes Stick SMAW Welding TIG GTAW Welding Description Arc Welding Power Source Visit our website at http www might jp com...

Page 2: ...le And Overheating 7 3 4 Volt Ampere Curves 7 3 5 Installing Shoulder Strap Selecting A Location And Connecting Input Power 8 3 6 Selecting Extension Cord Use Shortest Cord Possible 8 3 7 Remote 6 Rec...

Page 3: ...ity Directives 89 336 EEC 92 31 EEC Machinery Directives 98 37 EEC 91 368 EEC 92 31 EEC 133 04 93 68 EEC Standards Arc Welding Equipment Part 10 Electromagnetic Compatibility EMC Requirements IEC 6097...

Page 4: ...Notes...

Page 5: ...connected to a properly grounded receptacle outlet y When making input connections attach proper grounding con ductor first double check connections y Frequently inspect input power cord for damage o...

Page 6: ...ntact tip when not in use y Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap y Remove any combustibles such as a butane lighter or matches fr...

Page 7: ...an cause interference y Electromagnetic energy can interfere with sen sitive electronic equipment such as computers and computer driven equipment such as robots y Be sure all equipment in the welding...

Page 8: ...MA 02269 9101 phone 617 770 3000 website www nfpa org and www sparky org OSHA Occupational Safety and Health Standards for General Industry Title 29 Code of Federal Regulations CFR Part 1910 Subpart...

Page 9: ...person ready to use it 3 3 Do not weld on drums or any closed containers 4 Arc rays can burn eyes and injure skin 4 1 Wear hat and safety glasses Use ear protection and button shirt collar Use welding...

Page 10: ...A 100 13 4V 14A 100V Stick 20 80A 80A 35 23 2V 25A 60A 100 22 4V 17A 200V TIG 20 150A 150A 30 16V 15A 100A 100 14V 8A 200V Stick 20 130A 130A 30 15 2V 24A 100A 100 14V 18A Front Back Stick Cable Groun...

Page 11: ...uce amperage or duty cycle before starting to weld again V Exceeding duty cycle can damage unit and void war ranty 208 608 C Output Amperes Duty Cycle Stick 115V TIG 115 230V Stick 230V Volt ampere cu...

Page 12: ...g 30 amperes and protected by fuses or circuit breaker is recommended Recommended fuse or circuit breaker size is 30 amperes V Unit is supplied with a 115 VAC plug For 230 VAC operation have a qualifi...

Page 13: ...he unit is energized and ready for welding A flashing light indicates unit is not ready or that there is a functional error The fan motor is thermostatically con trolled 2 High Temperature Light LED L...

Page 14: ...out the Electrode touching the work piece High frequency electricity is released while the switch is depressed and the high frequency will stop when the main arc starts High Frequency Pulse Mode Pulse...

Page 15: ...Notes OM 221 022 Page 11...

Page 16: ...as an on off switch In the Lift Arc mode using the Lift Arc method see Section 4 3 push and release torch trigger to start weld Push and release torch trigger to end weld current and start Auto Crate...

Page 17: ...aken within 5 seconds the light for Feature 1 begins to flash and last Trigger Method selected remains active NOTE If no action is taken within 5 seconds the light for Feature 2 begins to flash and la...

Page 18: ...yellow light LED off Line voltage to high or to low Line voltage must be within 10 Unit needs to rest Cycle power off and back on If problem is not corrected contact Factory Authorized Service Agent N...

Page 19: ...g Power Source OM 221 022 Page 15 219 160 A WARNING ELECTRIC SHOCK HAZARD y Do not touch live electrical parts y Disconnect input power or stop engine before servicing y Do not operate with covers rem...

Page 20: ...SECTION 7 PARTS LIST OM 221 022 Page 16 Hardware is common and not available unless listed 803 447 G...

Page 21: ...1 22 208 561 Work Cable 1 23 208 596 Holder electrode 1 24 208 535 Screw k50 x 12 rnd washer hd trx 4 25 208 699 Receptacle twist lock power gas 1 26 208 588 Nut plastic 625 27 81 hex x 14 1 27 208 59...

Page 22: ...0 60 70 20 40 5 T shape 70 90 70 90 70 90 10 20 5 2 4 Butt 100 120 90 110 90 110 20 30 5 Over 110 130 100 120 100 120 20 30 5 Corner 100 120 90 110 90 110 25 30 5 T shape 110 130 100 120 100 120 15 25...

Page 23: ...hree years from the date of purchase The following will be exceptions Acts of God Fire Traffic accident breakage due to negligence of the Customer and repair done at a non authorized repair shop Might...

Page 24: ...ng Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Owner s Manuals Circuit Diagrams Might Industries 547 0006 Osaka shi Hirano ku Kamisy...

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