Miller Electric ICE-60T Torch Owner'S Manual Download Page 1

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Processes

Description

Air Plasma Cutting

and Gouging

Air Plasma Cutter

OM-234 163B

2010

−

Spectrum 875

And ICE-60T Torch

File: Plasma Cutters

Visit our website at

www.MillerWelds.com

Summary of Contents for ICE-60T Torch

Page 1: ...Processes Description Air Plasma Cutting and Gouging Air Plasma Cutter OM 234 163B 2010 04 Spectrum 875 And ICE 60T Torch R File Plasma Cutters Visit our website at www MillerWelds com...

Page 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Page 3: ...orch Dimensions 12 4 4 Power Source Dimensions And Weight 13 4 5 Connecting Work Clamp and Gas Air Supply 13 4 6 Connecting And Disconnecting Torch 14 4 7 Connecting And Disconnecting Work Cable 14 4...

Page 4: ...stem 27 6 3 Checking Replacing Retaining Cup Tip And Electrode 28 6 4 Wrapper Removal Installation 29 6 5 Checking Or Replacing Filter Element Part No 227 877 30 6 6 Status Trouble Lights 31 6 7 Troub...

Page 5: ...high shoes and a cap D Do not locate unit on or over combustible surfaces D Remove any combustibles such as a butane lighter or matches from your person before doing any cutting D After completion of...

Page 6: ...s and the manufacturer s instruction for metals to be cut coatings and cleaners D Work in a confined space only if it is well ventilated or while wearing an air supplied respirator Fumes from cutting...

Page 7: ...ar gas cylinders or any other accessories D Use equipment of adequate capacity to lift unit D If using lift forks to move unit be sure forks are long enough to ex tend beyond opposite side of unit D K...

Page 8: ...ational Eye And Face Protec tion ANSI Standard Z87 1 from American National Standards Institute 25 West 43rd Street New York NY 10036 phone 212 642 4900 web site www ansi org Standard for Fire Prevent...

Page 9: ...upez pas sur un contenant ferm tel qu un r servoir ou un bi don D Fixez le c ble de masse sur la pi ce couper le plus pr s possible de la zone couper afin de pr venir que le courant de coupage ne pren...

Page 10: ...ad quats afin de prot ger vo tre peau D Ayez recours des prot ge tympans ou un serre t te ignifuges afin d viter que les tincelles n entrent dans vos oreilles Les rayons d arc provenant du proc d de...

Page 11: ...ne basculent D Les bouteilles ne doivent pas tre pr s de la zone de coupage ni de tout autre circuit lectrique D Un contact lectrique ne doit jamais se produire entre un chalu meau de plasma d arc et...

Page 12: ...ables D Ne pas surcharger l installation lectrique s assurer que l alimen tation est correctement dimensionn et prot g avant de mettre l appareilen service LES CHARGES LECTROSTATI QUES peuvent endomma...

Page 13: ...phone 800 463 6727 site internet www csa international org Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Standard Z87 1 de American National Standards Institute 25 West...

Page 14: ...nd Single Phase Constant Current Voltage Input On Off Percent Direct Current U0 Rated No Load Voltage Average U1 Primary Voltage U2 Conventional Load Voltage Line Connection I1max Rated Maximum Supply...

Page 15: ...A Duty Cycle at 1045 F 405 C at rated conditions U1 I1 U2 I2 based on a 10 minute period Volts AC RMS U1 Duty Cycle 208 Volts AC 1 PH 40 230 Volts AC 1 PH 50 General Operating Temperature 5 to 104 F...

Page 16: ...mperature status light illuminates and cooling fan runs Wait fifteen minutes for unit to cool or temperature light to go off Reduce amperage or duty cycle before cutting or gouging NOTICE Exceeding du...

Page 17: ...ean paint freelocation on workpiece as close to cutting area as possible Use only clean dry air with 90 to 120 psi 621 to 827 kPa pressure 6 75 CFM 191L min minimum Use filter kit 300 491 or 228 926 w...

Page 18: ...ck wise to unlock connector from unit Push quick connect collar back towards unit to release nipple and pull torch connector away from unit Use supplied hook and loop strap to manage torch and work ca...

Page 19: ...rts List is available at www MillerWelds com OM 234 163 Page 15 4 8 Power Cable Management Strap 805 275 A 1 Power Cable Management Strap Coil power cable and secure to unit using the power cable mana...

Page 20: ...e recommended fuse 2 Time Delay fuses are UL class RK5 See UL 248 3 Normal Operating general purpose no intentional delay fuses are UL class K5 up to and including 60 amps and UL class H 65 amps and a...

Page 21: ...NEMA Type 6 50P 2 Receptacle NEMA Type 6 50R Connect plug to receptacle 3 Black And White Input Conductor L1 And L2 4 Green Or Green Yellow Grounding Conductor 5 Input Power Cord 6 Disconnect Device s...

Page 22: ...nerator Equipped With A Full KVA Receptacle NEMA 14 50R Using Adapter Cord Part No 300 158 805 304 A 1 Adapter Cord 2 Plasma Cutter Plug 3 Generator Receptacle Use adapter cord to connect plasma cutte...

Page 23: ...2 Wire Load 3 Neutral Brass Terminal And Prong Not Used 4 Load 1 Brass Terminal And Prong 5 Load 2 Brass Terminal And Prong 6 Ground Brass Terminal And Prong 7 Black And White Input Conductors 8 Green...

Page 24: ...ling Alternative Plug 1 Supplied 230 VAC Plug Cut cord close to plug 2 Alternative Plug 230 VAC Plug Shown 3 Input Black Lead Brass Terminal 4 Input White Lead Brass Terminal 5 Ground Green Terminal 6...

Page 25: ...rocess Unit will automatically regu late pressure to 70 psi 483 kPa for cutting and 60 psi 413 kPa for gouging Pilot cur rent is automatically increased in gouge mode to provide better gouging starts...

Page 26: ...workpiece as close to cutting area as possible Set switch to either cut or gouge dependingon desired process 90 DO NOT start pilot arc without cutting or gouging as this shortens the service life of t...

Page 27: ...ed Postflow continues after releasing trigger cutting arc can be instantly restarted during postflow by raising trigger lock and pressing trigger The pilot arc starts immediately when trigger is press...

Page 28: ...Move tip to within approximately 3 16 in 4 8 mm Start gouging across workpiece surface Maintain approximately a 45 angle to surface Release trigger Postflow continues after releasing trigger arc can...

Page 29: ...is pressed Hold torch at an angle to the workpiece Raise trigger lock and press trigger Pilot arc starts and will go out after 3 seconds if cutting arc is not established Connect work clamp to a clean...

Page 30: ...Inches mm IPM mm min 60 1 4 6 4 72 1829 3 8 9 5 34 864 1 2 12 7 23 584 5 8 15 9 17 429 3 4 19 0 12 297 7 8 22 2 9 222 Aluminum Arc Current Material Thickness Recommended Cut Speeds Inches mm IPM mm m...

Page 31: ...Unreadable Labels l Cracked Parts Air Filter Regulator Assembly Filter n Gas Air Hose n l Torch Body Cable Every 6 Months OR Inside Unit 6 2 Checking Shield Cup Shutdown System Ref 801 300 A 1 Torch...

Page 32: ...p Check retaining cup for cracks and replace if necessary 3 Tip 4 Opening Remove tip Check tip and replace if open ing is deformed or 50 oversize If inside of tip is not clean and bright clean with st...

Page 33: ...is Off Check to see that front panel lights LEDs have stopped flashing and are off before removing wrapper 1 Wrapper 2 Front Bezel 3 Rear Bezel 4 Torx Screw Fine Thread Remove 13 screws from wrapper a...

Page 34: ...r from unit see Section 6 4 1 Rear Bezel Remove rear bezel from unit 2 Filter Bracket Screws Remove filter bracket screws Pull filter bracket toward front of unit until gas air supply fitting is past...

Page 35: ...ted pressure in the unit is high Cup On Torch cup is loose or off Once cup is finger tightened unit power must be cycled off and back on again Cup Flashing rate is steady for 15 seconds or until torch...

Page 36: ...ersists have Factory Authorized Service Agent check torch and unit Temperature status light On Unit overheating see Section 4 2 Allow fan to run the Trouble light goes out when the unit has cooled If...

Page 37: ...n drag shield of any slag particles and debris Check position of cut gouge switch Place switch in correct position to match the process Check input air pressure Check that compressed air is clean dry...

Page 38: ...OM 234 163 Page 34 SECTION 7 ELECTRICAL DIAGRAM Figure 7 1 Circuit Diagram...

Page 39: ...OM 234 163 Page 35 234 157 B...

Page 40: ...212 735 Machine Cutting Gouging Apply silicone grease 169 231 before installing Electrode 212 724 Tip 212 725 Retaining Cup 212 733 Shield 212 731 Shield 212 732 Swirl Ring 212 734 Deflector 212 736...

Page 41: ...215 606 Clip retaining 1 10 212 735 O Ring main body 1 11 234 829 Kit ICE 60T TM quick connect w wing head fastener 1 169 231 Grease silicon 234 132 Torch replacement 25ft 1 234 134 Torch replacement...

Page 42: ...Notes...

Page 43: ...bles No Labor 5 6 Months Parts Batteries Bernard Guns No Labor Tregaskiss Guns No Labor 6 90 Days Parts Accessory Kits Canvas Covers Induction Heating Coils and Blankets Cables and Non Electronic Cont...

Page 44: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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Miller Electric ICE-60T Torch, Owner'S Manual

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