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OM-1500-13 Page 2

Arc rays from the welding process produce intense

visible and invisible (ultraviolet and infrared) rays

that can burn eyes and skin. Sparks fly off from the

weld.

ARC RAYS can burn eyes and skin.

D

Wear an approved  welding helmet fitted with a proper shade of fil-

ter lenses to protect your face and eyes when welding or watching

(see ANSI Z49.1 and Z87.1 listed in Safety Standards).

D

Wear approved safety glasses with side shields under your

helmet.

D

Use protective screens or barriers to protect others from flash,

glare and sparks; warn others not to watch the arc.

D

Wear protective clothing made from durable, flame-resistant mate-

rial (leather, heavy cotton, or wool) and foot protection.

Welding on closed containers, such as tanks,

drums, or pipes, can cause them to blow up. Sparks

can fly off from the welding arc. The flying sparks, hot

workpiece, and hot equipment can cause fires and

burns. Accidental contact of electrode to metal objects can cause

sparks, explosion, overheating, or fire. Check and be sure the area is

safe before doing any welding.

WELDING can cause fire or explosion.

D

Remove all flammables within 35 ft (10.7 m) of the welding arc. If

this is not possible, tightly cover them with approved covers.

D

Do not weld where flying sparks can strike flammable material.

D

Protect yourself and others from flying sparks and hot metal.

D

Be alert that welding sparks and hot materials from welding can

easily go through small cracks and openings to adjacent areas.

D

Watch for fire, and keep a fire extinguisher nearby.

D

Be aware that welding on a ceiling, floor, bulkhead, or partition can

cause fire on the hidden side.

D

Do not weld on closed containers such as tanks, drums, or pipes,

unless they are properly prepared according to AWS F4.1 (see

Safety Standards).

D

Connect work cable to the work as close to the welding area as

practical to prevent welding current from traveling long, possibly

unknown paths and causing electric shock, sparks, and fire

hazards.

D

Do not use welder to thaw frozen pipes.

D

Remove stick electrode from holder or cut off welding wire at

contact tip when not in use.

D

Wear oil-free protective garments such as leather gloves, heavy

shirt, cuffless trousers, high shoes, and a cap.

D

Remove any combustibles, such as a butane lighter or matches,

from your person before doing any welding.

D

Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B

for hot work and have a fire watcher and extinguisher nearby.

FLYING METAL can injure eyes.

D

Welding, chipping, wire brushing, and grinding

cause sparks and flying metal. As welds cool,

they can throw off slag.

D

Wear approved safety glasses with side

shields even under your welding helmet.

BUILDUP OF GAS can injure or kill.

D

Shut off shielding gas supply when not in use.

D

Always ventilate confined spaces or use

approved air-supplied respirator.

HOT PARTS can cause severe burns.

D

Do not touch hot parts bare handed.

D

Allow cooling period before working on gun or

torch.

D

To handle hot parts, use proper tools and/or

wear heavy, insulated welding gloves and

clothing to prevent burns.

MAGNETIC FIELDS

 can affect pacemakers.

D

Pacemaker wearers keep away.

D

Wearers should consult their doctor before

going near arc welding, gouging, or spot

welding operations.

NOISE can damage hearing.

Noise from some processes or equipment can

damage hearing.

D

Wear approved ear protection if noise level is

high.

Shielding gas cylinders contain gas under high

pressure. If damaged, a cylinder can explode. Since

gas cylinders are normally part of the welding

process, be sure to treat them carefully.

CYLINDERS can explode if damaged.

D

Protect compressed gas cylinders from excessive heat, mechani-

cal shocks, physical damage, slag, open flames, sparks, and arcs.

D

Install cylinders in an upright position by securing to a stationary

support or cylinder rack to prevent falling or tipping.

D

Keep cylinders away from any welding or other electrical circuits.

D

Never drape a welding torch over a gas cylinder.

D

Never allow a welding electrode to touch any cylinder.

D

Never weld on a pressurized cylinder 

 explosion will result.

D

Use only correct shielding gas cylinders, regulators, hoses, and fit-

tings designed for the specific application; maintain them and

associated parts in good condition.

D

Turn face away from valve outlet when opening cylinder valve.

D

Keep protective cap in place over valve except when cylinder is in

use or connected for use.

D

Use the right equipment, correct procedures, and sufficient num-

ber of persons to lift and move cylinders.

D

Read and follow instructions on compressed gas cylinders,

associated equipment, and Compressed Gas Association (CGA)

publication P-1 listed in Safety Standards.

Summary of Contents for DS-74D12 Swingarc

Page 1: ...1500 13 207 494H 2006 05 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Gas and Self Shielding Submerged SAW Welding Wire Feeder Use with CV Power Sources DS 74S D Swingarc File MIG GM...

Page 2: ...tinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Page 3: ...vel Into Pipe Post 9 4 2 Installing Control Box And Adjusting Tilt 10 4 3 Installing Boom And Reel Support 10 4 4 Installing Wire Guide Extension 11 4 5 Equipment Connection Diagram 12 4 6 Control Box...

Page 4: ......

Page 5: ...0 147 see Safety Standards D Properly install and ground this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground check and be sure that inpu...

Page 6: ...mbustibles such as a butane lighter or matches from your person before doing any welding D Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguishe...

Page 7: ...s computers and communicationsequipment D Have only qualified persons familiar with electronic equipment perform this installation D The user is responsible for having a qualified electrician prompt l...

Page 8: ...Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent...

Page 9: ...la norme OSHA 29 CFR 1910 147 voir normes de s curit D Installer le poste correctement et le mettre la terre convenablement selon les consignes du manuel de l op rateur et les normes nationales provin...

Page 10: ...es poches telles qu un allumeur au butane ou des allumettes D Suivre les consignes de OSHA 1910 252 a 2 iv et de NFPA 51B pour travaux de soudage et pr voir un d tecteur d incendie et un ex tincteur p...

Page 11: ...ut provoquer des interf rences avec les quipe ments de radio navigation et de communica tion les services de s curit et les ordinateurs D Demander seulement des personnes qualifi es familiaris es avec...

Page 12: ...bpart Q and Part 1926 Subpart J de U S Government Printing Office Superinten dent of Documents P O Box 371954 Pittsburgh PA 15250 il y a 10 bureaux r gionaux le t l phone de la r gion 5 Chicago est 31...

Page 13: ...0 Volts 750 Amperes 100 Duty Cycle 12 ft 3 7 m 207 lb 94 kg 16 ft 4 9 m 280 lb 127 kg 12 ft 3 7 m Boom 16 ft 4 9 m Boom Maximum Height With 4 ft 1 2 m Post 17 ft 5 2 m 21 ft 6 4 m Vertical Lift Of Boo...

Page 14: ...o desired viewing angle Re place and tighten front screw Tight en pivot screw 803 182 Tools Needed 1 2 3 4 3 8 in 5 6 7 4 3 Installing Boom And Reel Support ST 153 170 A 1 Swivel Plates 2 Yoke Remove...

Page 15: ...Extension ST 152 383 1 Wire Guide Fitting 2 Bolt 3 Monocoil Liner 4 Wire Guide Extension Tighten bolt to secure liner in wire guide fitting Do not overtighten bolt and crush liner Repeat procedure fo...

Page 16: ...ld Output Cable 4 Positive Weld Output Cable 5 Workpiece 6 Weld Control 7 Boom 8 Gun 9 Swivel 10 Pipe Post And Base 11 Gas Hose 12 Gas Supply and Regulator Customer Supplied Shielding gas pressure not...

Page 17: ...volts ac contactor control circuit A J B K I L G Circuit common for 24 volts ac circuit C L N H D M G C 10 volts dc input from power source to wire feeder with respect to socket D D M G E F D Remote c...

Page 18: ...5 Safety Collar Retain safety collar for use in disas sembling or moving boom 1 2 4 3 2 3 4 Rod Rod Increasing Spring Pressure For A Heavy Gun Decreasing Spring Pressure For A Lighter Gun Tools Neede...

Page 19: ...se as possible to drive rolls with out touching Install gun Lay gun cable out straight Cut off end of wire Push wire through guides up to drive rolls continue to hold wire Press Jog button to feed wir...

Page 20: ...n 14 pin receptacle on machines that don t provide current feed back Install wrapper when finished 1 803 063 Ref 802 944 In the DIP switch S1 illustrations the elevated slider on each switch is shown...

Page 21: ...Or Or High Speed Motor Meters Minute High Speed Motor Inches Minute Standard Motor Meters Minute Standard Motor Inches Minute Digital Meter Functions 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 803 188 Remove wrapp...

Page 22: ...Purge switch If the welding arc does not initiate in 3 seconds after the gun trigger is activated the unit will perform a jog opera tion for a maximum of two minutes If the gun trigger is still activ...

Page 23: ...803 184 5 5 Voltage Control And Digital Meters 3 1 2 1 Voltmeter Displays actual or preset voltage from welding power source through the 14 pin control cable 2 Wire Speed Meter Displays preset and ac...

Page 24: ...fore maintaining 3 Months Replace unreadable labels Clean and tighten weld terminals Repair or replace cracked weld cable Check 14 pin cord Check gas hose and fittings Check gun cable Replace cracked...

Page 25: ...s in this period indicates the type of error The priority of the errors is related to the num ber of blinks indicating the error The more blinks the more severe the error motor error is top priority A...

Page 26: ...ng Check gun trigger See gun Owner s Manual Readjust hub tension and drive roll pressure see Section 4 11 Change to correct size drive roll see Table 8 1 Clean or replace dirty or worn drive roll Inco...

Page 27: ...OM 1500 13 Page 23 Notes...

Page 28: ...OM 1500 13 Page 24 SECTION 7 ELECTRICAL DIAGRAM Figure 7 1 Circuit Diagram...

Page 29: ...OM 1500 13 Page 25 204 716 B...

Page 30: ...RTS LIST 803 189 C 1 2 3 4 5 6 10 12 13 14 16 17 18 19 20 21 26 22 28 2 Fig 8 4 Fig 8 2 Fig 8 3 Fig 8 5 7 27 8 9 11 23 24 25 29 30 Fig 8 4 Hardware is common and not available unless listed 15 15 14 2...

Page 31: ...le Trigger 20 In Boom Detach consisting of 2 2 115 094 Housing Plug Skts service kit 2 2 080 328 Rcpt W Skts Free Hanging 2 2 079 531 Conn Circ Cpc Clamp Str Rlf Size 11 453od 2 2 604 571 Cable Port N...

Page 32: ...lack 2 2 6 000 527 Blank Snap in Nyl 875 Mtg Hole Black 1 1 7 201 228 Cable Power 16 5ft 8 c 2 14ga 6 18ga consisting of 1 1 8 139 041 Strain Relief 1 1 9 163 519 Cable Port 16 5 Ft 10 079 739 Conn ci...

Page 33: ...be ordered To maintain the factory original performance of your equipment use only Manufacturer s Suggested Replacement Parts Model and serial number required when ordering parts from your local distr...

Page 34: ...OM 1500 13 Page 30 ST 142 306 H 1 2 3 5 6 7 8 9 10 12 13 14 15 16 17 18 20 21 22 23 29 30 15 14 24 25 26 19 27 28 4 Hardware is common and not available unless listed 11 Figure 8 3 Boom Assembly...

Page 35: ...079 020 Nut Stl Hex Elastic Stop 750 16 1 1 18 155 335 Pipe Blk 3 000 X 875 0 1 19 149 858 Spring Cprsn 3 750 Od X 625 Wire X 36 000 1 0 19 151 625 Spring Cprsn 3 750 Od X 640 Wire X 36 000 0 1 20 150...

Page 36: ...ch 250 20 X 1 500 4 4 2 172 075 Carrier Drive Roll W Components 24 Pitch 4 4 3 149 962 Spacer Carrier Drive Roll 4 4 4 149 486 Pin Rotation Arm Rocker 2 2 5 163 282 Nut 250 28 Stl 2 2 6 165 798 Spring...

Page 37: ...204 Connector Sockets 1 1 604 311 Grommet Rbr 250 Id X 375Mtg Hole 1 1 25 132 611 Optical Encoder Disc 1 1 603 115 Weather Stripping Adh 125 X 375 1 1 26 134 834 Hose Sae 187 Id X 410 Od order by ft 2...

Page 38: ...x 125thk 2 6 010 191 WASHER fbr 656 ID x 1 500 OD x 125thk 4 7 058 628 WASHER brake stl 4 8 058 428 HUB spool 2 9 080 393 SUPPORT reel 1 10 108 008 REEL wire 60 lb consisting of 2 11 124 900 SUPPORT r...

Page 39: ...041 053 703 151 058 132 961 151 074 053 709 7 64 in 110 in 2 8 mm 151 042 053 705 132 962 151 075 053 711 151 059 1 8 in 125 in 3 2 mm 151 043 053 707 151 060 132 963 151 076 053 712 Fraction Metric W...

Page 40: ...Notes...

Page 41: ...Notes...

Page 42: ...Notes...

Page 43: ...Heating Coils and Blankets Cables and Non Electronic Controls APT SAF Model Plasma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s...

Page 44: ...retain with your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal...

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