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OM-628 Page 9

Quantity

Description

Part

No.

Dia.

Mkgs.

043 007

Item

No.

115

230

Figure 11-1Complete Assembly (continued).

Model

Volt

Volt

043 008

25

168 254

CLIP, filter mounting 

1

1

. . . 

. . . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . 

F1, F2

011 116

FUSE, mintr gl slo-blo 7A 250V (230V CE Models only)

2

. . . . . . . . . . 

. . . . 

. . 

. . . . . . . . . . . . . . 

098 376

HOLDER, fuse mintr (230V CE Models only)

1

. . . . . . . . . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . 

215 279

INDICATOR, flow (consisting of)

1

1

. . . . . . . . . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . 

26

186 004

HOUSING, flow indicator

1

1

. . . 

. . . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . 

27

215 270

PADDLE, flow indicator

1

1

. . . 

. . . . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . 

28

166 566

O-RING, 1.301 ID x .070CS

1

1

. . . 

. . . . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . 

29

186 005

LENS, flow indicator

1

1

. . . 

. . . . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . 

30

S1

177 396

SWITCH, rocker DPST 15A 250VAC

1

1

. . . 

. . . . . 

. . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . 

. . . . 

31

177 399

PANEL, front

1

1

. . . 

. . . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . 

32

NAMEPLATE, (order by model and serial number)

1

1

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . . . . . . . . . 

. . . . 

33

166 571

FITTING, coolant barbed 3/8tbg 5/8-18 female

2

2

. . . 

. . . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . 

. . . . 

+When ordering a component originally displaying a precautionary label, the label should also be ordered.
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.

Summary of Contents for COOLMATE 3

Page 1: ... représentés par les symboles graphiques joints Have only trained and qualified persons install operate or service this unit Call your distributor if you do not un derstand the directions For WELDING SAFETY and EMF information read wire feeder and welding power source manuals L installation l exploitation et l entretien de cet appareil doivent être confiés uniquement à des personnes qualifiées et ...

Page 2: ...n 8 Recycle or dispose of used coolant in an environmentally safe way 9 Do not remove or paint over cover the label 4 96 S 178 910 043 810 HF 043 809 AL 100 h std 2 1 3 6 4 7 5 1 Warning Watch Out There are possible hazards as shown by the symbols 2 Disconnect input plug or power before working on machine 3 Wear safety glasses with side shields 4 Plugged filter or hoses cause overheating and damag...

Page 3: ...nd Definitions Some symbols are found only on CE products NOTE A Amperes AlternatingCurrent Voltage Input Circulating Unit With Coolant Pump V Volts Water Coolant In put Water Coolant Output Line Connection Protective Earth Ground IP Degree Of Protection I1 Primary Current Hz Hertz On Off U1 Primary Voltage Single Phase ...

Page 4: ...istilled Or Deionized Water OK Above 32 F 0 C Low Conductivity Coolant No 043 810 Or Aluminum Protecting Coolant No 043 809 Distilled Or Deionized Water OK Above 32 F 0 C Tools Needed 5 8 in 1 2 3 4 5 GTAW Or Where HF Is Used GMAW Or Where HF Is Not Used Application HF High Frequency Current Coolants 043 810 and 043 809 protect to 37 F 38 C and resist algae growth Coolant Aluminum Protecting Coola...

Page 5: ...ver lift eye To prevent overheating make sure cooling unit is positioned so airflow is not restricted Y If welding power source has a water valve do not connect hoses to water valve Con nect hoses as shown Operation Turn power switch On Flow indica tor spins to indicate that at least 0 53 qt min 0 5 L min of coolant is flowing GTAW Connections GMAW Connections 1 ...

Page 6: ...Months Oil Motor Change Coolant If Using 043 809 or 043 810 Coolant 3 8 in Tools Needed 9 Coolant Maintenance And Oiling Motor ST 801 195 B Ref ST 801 194 1 Coolant Filter Unscrew housing to clean filter Changingcoolant Drain coolant by tipping unit forward Fill with clean water and run for 10 minutes Drain and refill 2 Motor Remove plugs and put about 15 drops of SAE 20 motor oil into each oil po...

Page 7: ...d Unit starts running when motor has cooled Have Factory Authorized Service Agent check Power switch S1 and motor Mot Decreased or no coolant flow Add coolant Check for clogged hoses or coolant filter Clean filter or clean replace hoses if necessary Disconnect pump and check for sheared coupling Replace coupling if necessary SA 135 796 D Figure 10 1 Circuit Diagram For 115 And 230 Volt Figure 10 2...

Page 8: ...25rpm 230V model 1 9 MOT 173 263 MOTOR 1 4hp 115VAC 50 60Hz 1425 1725rpm 115V model 1 10 166 570 BLADE fan 9 000 5wg 38deg 500 bore cw setscrew included 1 1 11 174 044 TUBING PVC 375 x 625 OD X 18 000 2 2 12 094 263 CLAMP 1 ear type nom dim 718 x 276 wide 10 10 13 192 454 PANEL rear 1 1 14 139 042 BUSHING strain relief 270 480 id x 804 mtg hol 1 1 15 PLG1 192 458 CABLE power 11FT 16ga 3c 230V mode...

Page 9: ...ing of 1 1 26 186 004 HOUSING flow indicator 1 1 27 215 270 PADDLE flow indicator 1 1 28 166 566 O RING 1 301 ID x 070CS 1 1 29 186 005 LENS flow indicator 1 1 30 S1 177 396 SWITCH rocker DPST 15A 250VAC 1 1 31 177 399 PANEL front 1 1 32 NAMEPLATE order by model and serial number 1 1 33 166 571 FITTING coolant barbed 3 8tbg 5 8 18 female 2 2 When ordering a component originally displaying a precau...

Page 10: ... 23 EEC Machinery Directives 98 37 EEC 91 368 EEC 92 31 EEC 133 04 93 68 EEC Standards Electromagnetic compatibility EMC Product standard for arc welding equipment EN50199 August 1995 Safety Requirements for Arc Welding Equipment part 1 EN 60974 1 1989 Arc Welding Equipment Part 1 Welding Power Sources IEC 974 1 April 1995 Draft revision Degrees of Protection provided by Enclosures IP code IEC 529...

Page 11: ...Notes ...

Page 12: ...Notes ...

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