Miller Electric Bluthunder 340 Owner'S Manual Download Page 7

OM-193 696 Page 3

1-3.

Additional Symbols For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard.

D

Do not install or place unit on, over, or near
combustible surfaces.

D

Do not install unit near flammables.

D

Do not overload building wiring – be sure power supply system is
properly sized, rated, and protected to handle this unit.

FALLING UNIT can cause injury.

D

Use lifting eye to lift unit only, NOT running
gear, gas cylinders, or any other accessories.

D

Use equipment of adequate capacity to lift and
support unit.

D

If using lift forks to move unit, be sure forks are
long enough to extend beyond opposite side of
unit.

OVERUSE can cause OVERHEATING

D

Allow cooling period; follow rated duty cycle.

D

Reduce current or reduce duty cycle before
starting to weld again.

D

Do not block or filter airflow to unit.

STATIC (ESD) can damage PC  boards.

D

Put on grounded wrist strap BEFORE handling
boards or parts.

D

Use proper static-proof bags and boxes to
store, move, or ship PC boards.

MOVING PARTS can cause injury.

D

Keep away from moving parts.

D

Keep away from pinch points such as drive
rolls.

WELDING WIRE can cause injury.

D

Do not press gun trigger until instructed to do
so.

D

Do not point gun toward any part of the body,
other people, or any metal when threading
welding wire.

MOVING PARTS can cause injury.

D

Keep away from moving parts such as fans.

D

Keep all doors, panels, covers, and guards
closed and securely in place.

H.F. RADIATION can cause interference.

D

High-frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
communications equipment.

D

Have only qualified persons familiar with
electronic equipment perform this installation.

D

The user is responsible for having a qualified electrician prompt-
ly correct any interference problem resulting from the installa-
tion.

D

If notified by the FCC about interference, stop using the
equipment at once.

D

Have the installation regularly checked and maintained.

D

Keep high-frequency source doors and panels tightly shut, keep
spark gaps at correct setting, and use grounding and shielding to
minimize the possibility of interference.

ARC WELDING can cause interference.

D

Electromagnetic energy can interfere with
sensitive electronic equipment such as
computers and computer-driven equipment
such as robots.

D

Be sure all equipment in the welding area is
electromagnetically compatible.

D

To reduce possible interference, keep weld cables as short as
possible, close together, and down low, such as on the floor.

D

Locate welding operation 100 meters from any sensitive elec-
tronic equipment.

D

Be sure this welding machine is installed and grounded
according to this manual.

D

If interference still occurs, the user must take extra measures
such as moving the welding machine, using shielded cables,
using line filters, or shielding the work area.

1-4.

Principal Safety Standards

Safety in Welding and Cutting, ANSI Standard Z49.1, from American
Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126
Safety and Health Standards, OSHA 29 CFR 1910, from Superinten-
dent of Documents, U.S. Government Printing Office, Washington, D.C.
20402.
Recommended Safe Practices for the Preparation for Welding and Cut-
ting of Containers That Have Held Hazardous Substances
, American
Welding Society Standard AWS F4.1, from American Welding Society,
550 N.W. LeJeune Rd, Miami, FL 33126
National Electrical Code, NFPA Standard 70, from National Fire Protec-
tion Association, Batterymarch Park, Quincy, MA 02269.

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 1235 Jefferson Davis Highway,
Suite 501, Arlington, VA 22202.
Code for Safety in Welding and Cutting, CSA Standard W117.2, from
Canadian Standards Association, Standards Sales, 178 Rexdale
Boulevard, Rexdale, Ontario, Canada M9W 1R3.
Safe Practices For Occupation And Educational Eye And Face
Protection
, ANSI Standard Z87.1, from American National Standards
Institute, 1430 Broadway, New York, NY 10018.
Cutting And Welding Processes, NFPA Standard 51B, from National
Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

Summary of Contents for Bluthunder 340

Page 1: ...Processes Bluthunder 340 440 OM 193 696A September2001 Effective with serial number 153 421 Description Arc Welding Power Source Stick SMAW Welding Visit our website at www MillerWelds com...

Page 2: ...ucts Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you...

Page 3: ...ormation 4 SECTION 2 INSTALLATION 5 2 1 Specifications 5 2 2 Duty Cycle and Overheating 5 2 3 Volt Ampere Curves 6 2 4 Positioning Jumper Links 6 2 5 Electrical Service Guide 7 2 6 Selecting a Locatio...

Page 4: ...acchine 89 392 CEE And their amendments 91 368 EEC 93 C 133 04 93 68 EEC Aggiornate dalle direttive 91 368 CEE 93 C 133 04 93 68 CEE Standards Electromagnetic compatibility EMC Product standard for ar...

Page 5: ...r that cord plug is connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input powe...

Page 6: ...welding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane lig...

Page 7: ...maintained D Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use grounding and shielding to minimize the possibility of interference ARC WELDING can cau...

Page 8: ...is a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize your exposure to e...

Page 9: ...4 A 600 x 730 x 1150 175 While idling 2 2 Duty Cycle and Overheating Duty Cycle is percentage of 10 min utes that unit can weld at rated load without overheating Y Exceeding duty cycle can damage unit...

Page 10: ...t capa bilities of the unit Bluthunder 340 Bluthunder 440 2 4 Positioning Jumper Links Check input voltage available at site 1 Jumper Links Access Remove side panel 2 Jumper Link Label Check label onl...

Page 11: ...onductor Size in mm2 6 6 6 6 6 6 Power cord supplied with the unit is sized for 230V operation Larger power cord may be required for cable lengths greater than 3 meters C onsult national and local reg...

Page 12: ...Controls 1 Range 2 Output Amperage Control 3 Positive Weld Terminal 4 Negative Weld Terminal 5 Power On Pilot Light 6 Power Switch 5 4 2 1 6 2 5 100 60 30 Amp 220 160 1 2 3 4 5 6 3 2 6 4 5 60 30 1 6...

Page 13: ...tput fan does not run Be sure line disconnect switch is in On position Check and replace line fuses if open Reset breakers if necessary Fan does not run weld output okay Be sure nothing is blocking mo...

Page 14: ...0 SECTION 5 ELECTRICAL DIAGRAM 5 1 Bluthunder 340 440 230V 400V GND 400 230V 50Hz M1 H1 U T1 V T2 W T3 R L1 S L2 T L3 S1 L1 L2 L3 GN W2 U2 V2 U1 V1 W1 W2 U2 V2 U1 V1 W1 W2 U2 V2 U1 V1 W1 230V 400V C T...

Page 15: ...OM 193 696 Page 11 5 2 Bluthunder 340 440 400V 520V VR SR1 Z PRI BOARD FM PL GND 400 520 V 50 60Hz U T1 V T2 W T3 R L1 S L2 T L3 S1 L1 L2 L3 400V 520V C1 0 1...

Page 16: ...OM 193 696 Page 12 SECTION 6 PARTS LIST 8 23 24 26 27 28 4 5 6 29 12 17 15 19 21 18 7 30 13 14 16 22 25 10 11 9 20 1 6 30 100 2 160 2 5 4 5 220 Amp 60 3 2 1 33 34 31 32 OFF ON 6 1 Main Assembly 340...

Page 17: ...ZL 0 0 12 1 17 056076152 DD 0 0 7 2 18 156012079 UZ 0 0 12 1 19 056054056 UZ 0 0 11 2 20 156023157 UZ 0 0 21 2 21 056054058 UZ 0 0 13 2 22 156118007 UZ 0 0 8 1 23 057014053 UZ 0 1 1 24 656089026 VA 0...

Page 18: ...OM 193 696 Page 14 6 2 Main Assembly 440 8 23 24 26 27 28 4 5 6 29 12 17 15 19 21 18 7 30 13 14 16 22 25 10 11 9 20 31 32 2 33 1 34 3 1 6 30 100 2 2 5 160 220 5 4 Amp 60 OFF ON...

Page 19: ...0 0 4 1 16 156118006 VA 0 0 5 1 17 056076152 DD 0 0 7 2 18 156012080 VA 0 0 10 1 19 056054057 VA 0 0 9 2 20 156023156 VA 0 0 17 2 21 056054059 VA 0 0 11 2 22 156118008 VA 0 0 6 1 23 057014054 VA 0 1...

Page 20: ...Notes...

Page 21: ...Notes...

Page 22: ...Notes...

Page 23: ...ade accessories These items are covered by the manufacturer s warranty if any 2 Equipment that has been modified by any party other than Miller or equipment that has been improperly installed improper...

Page 24: ...e 414 735 4505 USA Canada FAX 920 735 4134 International FAX 920 735 4125 European Headquarters United Kingdom Phone 44 0 1204 593493 FAX 44 0 1204 598066 Miller Europe Italy Phone 39 0 2982901 Model...

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