Miller Electric 714S Owner'S Manual Download Page 7

OM-1500-4 Page 3

1-3.

Additional Symbols For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard.

D

Do not install or place unit on, over, or near
combustible surfaces.

D

Do not install unit near flammables.

D

Do not overload building wiring – be sure power supply system is
properly sized, rated, and protected to handle this unit.

FALLING UNIT can cause injury.

D

Use lifting eye to lift unit only, NOT running
gear, gas cylinders, or any other accessories.

D

Use equipment of adequate capacity to lift and
support unit.

D

If using lift forks to move unit, be sure forks are
long enough to extend beyond opposite side of
unit.

OVERUSE can cause OVERHEATING

D

Allow cooling period; follow rated duty cycle.

D

Reduce current or reduce duty cycle before
starting to weld again.

D

Do not block or filter airflow to unit.

STATIC (ESD) can damage PC  boards.

D

Put on grounded wrist strap BEFORE handling
boards or parts.

D

Use proper static-proof bags and boxes to
store, move, or ship PC boards.

MOVING PARTS can cause injury.

D

Keep away from moving parts.

D

Keep away from pinch points such as drive
rolls.

WELDING WIRE can cause injury.

D

Do not press gun trigger until instructed to do
so.

D

Do not point gun toward any part of the body,
other people, or any metal when threading
welding wire.

MOVING PARTS can cause injury.

D

Keep away from moving parts such as fans.

D

Keep all doors, panels, covers, and guards
closed and securely in place.

H.F. RADIATION can cause interference.

D

High-frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
communications equipment.

D

Have only qualified persons familiar with
electronic equipment perform this installation.

D

The user is responsible for having a qualified electrician prompt-
ly correct any interference problem resulting from the installa-
tion.

D

If notified by the FCC about interference, stop using the
equipment at once.

D

Have the installation regularly checked and maintained.

D

Keep high-frequency source doors and panels tightly shut, keep
spark gaps at correct setting, and use grounding and shielding to
minimize the possibility of interference.

ARC WELDING can cause interference.

D

Electromagnetic energy can interfere with
sensitive electronic equipment such as
computers and computer-driven equipment
such as robots.

D

Be sure all equipment in the welding area is
electromagnetically compatible.

D

To reduce possible interference, keep weld cables as short as
possible, close together, and down low, such as on the floor.

D

Locate welding operation 100 meters from any sensitive elec-
tronic equipment.

D

Be sure this welding machine is installed and grounded
according to this manual.

D

If interference still occurs, the user must take extra measures
such as moving the welding machine, using shielded cables,
using line filters, or shielding the work area.

1-4.

Principal Safety Standards

Safety in Welding and Cutting, ANSI Standard Z49.1, from American
Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126
Safety and Health Standards, OSHA 29 CFR 1910, from Superinten-
dent of Documents, U.S. Government Printing Office, Washington, D.C.
20402.
Recommended Safe Practices for the Preparation for Welding and Cut-
ting of Containers That Have Held Hazardous Substances
, American
Welding Society Standard AWS F4.1, from American Welding Society,
550 N.W. LeJeune Rd, Miami, FL 33126
National Electrical Code, NFPA Standard 70, from National Fire Protec-
tion Association, Batterymarch Park, Quincy, MA 02269.

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 1235 Jefferson Davis Highway,
Suite 501, Arlington, VA 22202.
Code for Safety in Welding and Cutting, CSA Standard W117.2, from
Canadian Standards Association, Standards Sales, 178 Rexdale
Boulevard, Rexdale, Ontario, Canada M9W 1R3.
Safe Practices For Occupation And Educational Eye And Face
Protection
, ANSI Standard Z87.1, from American National Standards
Institute, 1430 Broadway, New York, NY 10018.
Cutting And Welding Processes, NFPA Standard 51B, from National
Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

Summary of Contents for 714S

Page 1: ...Visit our website at www MillerWelds com 714S Processes Description MIG GMAW Welding Flux Cored FCAW Welding Gas And Self Shielded Wire Feeder OM 1500 4 203 211 June 2001...

Page 2: ...alue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself agains...

Page 3: ...nitions 9 SECTION 3 INSTALLATION 10 3 1 Site Selection 10 3 2 Rear Panel Connections And Rotating Drive Assembly 11 3 3 14 Pin Plug Information 12 3 4 Gun Recommendation Table 12 3 5 Wire Type Size An...

Page 4: ......

Page 5: ...that cord plug is connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input power...

Page 6: ...elding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane ligh...

Page 7: ...maintained D Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use grounding and shielding to minimize the possibility of interference ARC WELDING can cau...

Page 8: ...is a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize your exposure to e...

Page 9: ...ntation est bien raccord la borne de terre du sectionneur ou que la fiche du cordon est raccord e une prise correctement mise la terre D En effectuant les raccordements d entr e fixer d abord le condu...

Page 10: ...er des v tements de protection d pourvus d huile tels que des gants en cuir une chemise en mat riau lourd des pantalons sans re vers des chaussures hautes et un couvre chef D Avant de souder retirer t...

Page 11: ...vrements et dispositifs de protection LE RAYONNEMENT HAUTE FR QUENCE H F risque de provoquer des interf rences D Le rayonnement haute frequence peut provoquer des interf rences avec les quipements de...

Page 12: ...champs magn tiques basse fr quence Le courant de soudage pendant son passage dans les c bles de sou dage causera des champs lectromagn tiques Il y a eu et il y a encore un certain souci propos de tel...

Page 13: ...o 1 8 in 0 6 To 3 2 mm Max Spool Weight 60 lb 27 kg 100 Volts 750 Amperes 100 Duty Cycle IP 21 Length 27 in 686 mm Width 12 1 2 in 318 mm Height 14 in 356 mm 58 lb 26 kg 2 2 Symbols And Definitions So...

Page 14: ...welding power source 3 Wire Spool Reel 4 Gas Cylinder w Hose And Re gualtor Customer Supplied 5 Welding Power Source 6 Running Gear Y Do not put feeder where welding wire hits cylinder Y Do not move...

Page 15: ...ding Gas Valve Fitting Requires fitting with 5 8 18 right hand threads Connect customer supplied gas hose 3 Weld Cable Terminal 4 Weld Cable 5 Drive Assembly 6 Drive Assembly Rotation Knob To rotate t...

Page 16: ...to 10 volts dc 1 volt per 10 arc volts F Current feedback 0 to 10 volts dc 1 volt per 100 amperes The remaining pins are not used 3 4 Gun Recommendation Table Process Gun GMAW Hard or Cored Wires Roug...

Page 17: ...all diameter stainless steel wire reduce drive roll pressure on the rear roll to half that of the front rolls To adjust drive roll pressure hold nozzle about 2 in 51 mm from nonconductive surface and...

Page 18: ...d PC1 w Setting Current Detect Override S1 1 Current detect override is used to disable automatic run in when a welding power source is used that doesn t provide current feedback through the 14 pin re...

Page 19: ...Switch Settings 1 2 3 4 5 Or Or High Speed Motor Meters Minute High Speed Motor Inches Minute Standard Motor Meters Minute Standard Motor Inches Minute Digital Meter Functions 1 2 3 4 5 1 2 3 4 5 1 2...

Page 20: ...n trigger is still activated after two minutes the jog opera tion is terminated to prevent complete des pooling of the wire as in the case of a dam aged gun Despooling protection is not available if c...

Page 21: ...welding press the trigger again 1 802 828 A 4 4 Optional Voltage Control And Digital Meters 3 802 827 A 1 2 1 Voltmeter Displays actual or preset voltage from welding power source through the 14 pin...

Page 22: ...aintaining 3 Months Replace unreadable labels Clean and tighten weld terminals Repair or replace cracked weld cable Check 14 pin cord Check gas hose and fittings Check gun cable Replace cracked parts...

Page 23: ...he trigger held for more than two minutes with out striking an arc providing current over ride is not enabled or if the user holds the trigger past the postflow phase in a timed weld This error also o...

Page 24: ...OM 1500 4 Page 20 Notes...

Page 25: ...OM 1500 4 Page 21 SECTION 6 ELECTRICAL DIAGRAM Figure 6 1 Circuit Diagram 202 246...

Page 26: ...OM 1500 4 Page 22 SECTION 7 PARTS LIST 802 943 Hardware is common and not available unless listed Fig 7 2 21 Fig 7 3 4 1 2 6 14 15 16 17 18 19 20 5 7 8 9 10 11 12 11 10 13 3 Figure 7 1 Main Assembly...

Page 27: ...28 WASHER brake stl 2 12 058 428 HUB spool 1 13 135 205 NUT stl slflkg hex reg 625 11 w nylon insert 1 14 200 556 SUPPORT spool 1 15 201 781 KNOB w extension clamp 1 16 156 243 CLAMP motor top 1 17 14...

Page 28: ...TRAIN RELIEF 1 7 079 739 CONN circ cpc clamp str rlf 1 8 PLG12 141 162 HOUSING PLUG PINS service kit 1 PLG3 115 093 HOUSING PLUG SKTS service kit 1 9 605 227 NUT 750 14 knurled1 68dia 41h nyl 1 10 200...

Page 29: ...007 KNOB pointer 1 670 dia x 250 id w set screwsplstc 2 115 443 STAND OFF no 6 32 x 750 4 PLG7 67 115 091 HOUSING PLUG SKTS service kit 1 PLG9 201 665 HOUSING PLUG SKTS service kit 1 PLG11 61 131 055...

Page 30: ...257 ID x 619 OD x 105 2 7 133 493 RING retaining ext 250 shaft x 025thk 2 8 133 350 PIN hinge 1 9 M1 201 230 MOTOR gear 1 8hp 24VDC standard speed 1 9 M1 201 231 MOTOR gear 1 8hp 24VDC high speed 1 15...

Page 31: ...x 025thk 1 28 134 834 HOSE SAE 187 ID x 410 OD order by ft 2ft 29 149 959 FITTING brs barbed M 3 16tbg x 312 24 1 30 179 265 ADAPTER gun feeder 1 31 108 940 SCREW cap stl hexhd 250 20 x 750 4 32 604 5...

Page 32: ...2 961 151 074 053 709 7 64 in 110 in 2 8 mm 151 042 053 705 132 962 151 075 053 711 151 059 1 8 in 125 in 3 2 mm 151 043 053 707 151 060 132 963 151 076 053 712 Fraction Metric Wire Size V GROOVE 4 Ro...

Page 33: ...OM 1500 4 Page 29 Notes...

Page 34: ...OM 1500 4 Page 30 Notes...

Page 35: ...ting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as...

Page 36: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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