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Installation Instructions

 (Continued)

Step #6

Find an appropriate positive (red) fused terminal point in the vehicle fuse box that is able 
to supply 70 amps of current and connect the red Remote Control-to-Battery 
cable directly to the fuse terminal (without cutting wires).  Connect the negative (black) 
cable to the vehicle metal frame or a ground lug on or near the battery.  Re-connect the 
positive (red) battery cable to the battery.  Unfasten the clutch by pulling out, then turn 
the Clutch Knob to lock it in the OUT position.

Step #7

Pull the cable 5 feet out for testing purposes.  Test Utility winch for proper operation.
Refer to the operation section below.  

Operation Instructions

NOTE:   The vehicle battery must be fully charged and the engine
              running before using the winch.

1.   The clutch should be in the OUT position (refer to Step # 6 in 
      the Installation Instructions).
2.   Grab the hook with the manual handle and pull out the cable to the desired 
      length then attach the hook to the item being pulled.  At this time, confirm the hook’s
      spring-loaded latch is set.

NOTE:   Leave at least 5 turns of the cable on the drum always.  Read 
              over Winch safety warnings & precautions before continuing.

3.   To pull another object, re-engage the clutch by turning the Clutch Knob until it is 
      secure in the IN position.
                            

To avoid damaging the vehicle transmission, do not have the 

                            transmission in park or in any gear.  Make sure to set the 
                            emergency brake and place wheel chocks, then put in neutral.

4.   While standing along the tow path, press & hold the IN pushbutton on the 
      Remote Control to pull the load.  If the load does not move, release pull switch and
      confirm whether any obstacles are blocking the load from moving or if load is too
      heavy to move.  Now, press and hold the OUT pushbutton to release the load.  
      Before reversing directions, make sure motor stops.
5.   After pulling, secure the load so that it does not move in either direction.
                            

This utility winch is designed for intermittent use only and 

                             should not be used in a constant duty application.  The duration
                             of the winching job should be kept as short as possible.  If the 
                             winch motor becomes too hot, stop the winch and let it cool off.
                             Never pull for more than one minute, at or near the rated load.
                             Do not maintain power to the winch if the motor stalls as it can 
                             damage the winch.

Maintenance

Lubrication

   A.)   No internal lubrication is required as all moving parts inside the winch have been
          lubricated using high temperature lithium grease at the factory.  Lubricate cable 
          every so often using a light penetrating oil.

Cable Assembly Replacement (to be performed only by a qualified technician)

    A.)    Move the Clutch handle to the OUT position.  Extend Cable Assembly to the 
             full length.  Notice how the existing cable is connected to the inside of the drum. 
             Remove the old cable assembly and secure the new one.  Retract cable onto 
             cable drum being careful not to allow kinking.

                 

                   

                 

 

                   
                   
                  

                   

                  

     

 

 

4

Summary of Contents for PE2000

Page 1: ...al PE 2000 12 VOLT DC ATV WINCH P N 76 50100 PERMANENT MAGNET MOTOR 76 50100 2121 Blount Road Pompano Beach Fl 33069 USA Toll Free 1 800 886 8647 Local 1 954 782 0604 Fax 1 954 782 0770 Email info milemarker com Website http www milemarker com ...

Page 2: ...4200lbs 5 32 4mm x 50 ft 15 2m aircraft cable with replaceable hook Overall Dimension LengthxWidthxHeight 12 21 x 4 13 x 4 35 310 13mm x 104 9mm x 110 49mm Net Weight 14 6 lb 6 6kg Mounting bolt pattern T Shaped 3 76 2mm x 1 9 48 3mm Line Pull Cable Capacity by Layer Performance of 1st Layer Rated Line Pull Cable Capacity Cable Layer lbs kgs ft meters 1 2000 907 6 1 8 2 1636 742 13 4 3 1385 628 22...

Page 3: ...apacity Do not place hands near the fairlead when winch is in operation Always use the protective hand strap Do not use the winch as a hoist or to move people Do not use winch to secure a load or to tow vehicles Do not submerge winch in water Avoid injury and property damage be safe and think first before operating winch Use common sense Electric winch is for intermittent use only 12 V DC Look to ...

Page 4: ...emove the winch Drill the holes at this time Secure the winch to the vehicle mounting frame with the correct hardware Tighten securely at this time Step 3 Remove the outer connection nuts from the winch motor connect the red cable to the red terminal and the black cable to the black terminal Tighten the connections Property damage or serious injury may occur if this winch is mounted or wired incor...

Page 5: ... the transmission in park or in any gear Make sure to set the emergency brake and place wheel chocks then put in neutral 4 While standing along the tow path press hold the IN pushbutton on the Remote Control to pull the load If the load does not move release pull switch and confirm whether any obstacles are blocking the load from moving or if load is too heavy to move Now press and hold the OUT pu...

Page 6: ...tioning Tapsolenoidtofreecontact applying12volts tocoil terminal directly It will makean audibleclickingwhenactivating DefectiveSwitchAssy ReplaceSwitch Assy Defectivemotor Checkfor voltageat armatureport withswitch pressed If voltageispresent replace motor Motor does not turnon Water has enteredmotor Drainanddry Runinshort burstswithout loaduntil completelydry Motor runstoohot Longperiodof operat...

Page 7: ...5 Bushing 18 2 76 50100 18 Screw M6 x 16 6 1 76 50110 06 Dish Gear 19 3 76 50110 30 Bolt M8x30 Nut M8 Washer 8 Spring Washer 8 7 2 76 50110 07 Nut M 5 20 1 76 50100 20 Drum 8 1 76 50110 24 Clutch Knob 21 1 76 50100 21 Cable Assy with Hook 50ft x 5 32 9 1 76 50100 09 Tension Plate 22 1 76 50110 28 Hand Saving Belt 10 1 76 50110 22 Spring Pin D 2 5 x 10 11 1 76 50100 11 Bush 12 1 76 50100 12 Gear Bo...

Page 8: ...al or workmanship This warranty does not obligate Mile Marker Inc to bear the cost of labor or transportation charges in connection with the replacement or repair of defective parts nor shall it apply to a product upon which repairs or alterations have been made unless authorized by the manufacturer or for equipment misused neglected or improperly installed IMPORTANT NOTICE To the fullest extent p...

Page 9: ...ion City Province Zip Postal Code Country Telephone Number Email Address Which Mile Marker winch did you purchase Model Number Serial Number Date of Purchase Where did you purchase this product Store or catalog name Store location How satisfied were you with the dealer and or sales staff Who installed or will install your Mile Marker product Is this the first time you have purchased a winch If no ...

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