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2121 Blount Road Pompano Beach, FL 33069        MileMarker.com        1.800.886.8647

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SAFETY WARNINGS

READ INSTRUCTIONS

ALWAYS WEAR GLOVES

ALWAYS USE WINCH 

STRAP

PINCH HAZARD 

KEEP FINGERS AWAY

DO NOT USE WINCH TO 

TRANSPORT PEOPLE

DO NOT USE WINCH TO 

HOIST

LEARN TO USE YOUR MILE MARKER WINCH: After winch has been installed, take some time and practice using it so you will be familiar with ALL 
OPERATIONS. Periodically check the winch installation to ensure that all bolts are tight. To ensure proper operation, carefully inspect for any 
damaged parts before operating the winch.
KEEP WINCHING AREA CLEAR: Do not allow people to remain in the area during winching operations. Do not step over a taut steel cable or allow 
anyone else to do so. Due to the possibility of steel cable failure stand clear of any possible pathway. A snapped steel cable could cause winch 
failure, injury or death. Keep proper footing and balance at all times. Do not reach over or across the winch and/or pulling steel cable while the 
winch is in operation.
INSPECT STEEL CABLE AND EQUIPMENT FREQUENTLY: The steel cable should be inspected for damage that could reduce it’s breaking strength. 
A frayed steel cable with broken strands should be replaced immediately. Always replace the steel cable with a steel cable that is rated to 
sustain the load that the winch is capable of pulling. Any substitute must be identical in strength, quality, lay and stranding to the Mile Marker 
steel cable originally supplied.
WORKING AREA CONDITIONS: Keep the working area well lit. Do not use this winch in the presence of flammable gases or liquids.
KEEP CHILDREN AWAY: Keep children away from working area. Do not let children operate the winch.
DRESS PROPERLY: Do not wear loose clothing or jewelry as they can be caught in moving parts. Protective, electrically non 
conductive clothes and non skid footwear is the only type of clothing you should be using when operating the winch. Wear restrictive hair 
covering to contain long hair.
 USE LEATHER GLOVES: When handling or rewinding steel cable always use hand protection to eliminate the possibility of cuts caused by burrs 
& slivers from broken strands.
DRUM: Always make sure that there are at least 5 complete turns of steel cable left on the drum before winching.
KEEP HANDS AND FINGERS CLEAR OF STEEL CABLE AND HOOK WHEN OPERATING WINCH: Do not put your finger through the hook when reeling 
in the last few feet. If your finger should become trapped in the hook, you could lose your finger. Do not guide a steel cable under tension onto 
the drum with your hand.
DO NOT HOOK THE STEEL CABLE BACK ONTO ITSELF: Hooking the steel cable back onto itself creates an excessive strain that could break 
individual strands weakening the entire steel cable.
KEEP PULLING DURATIONS AS SHORT AS POSSIBLE: The winch is designed for intermittent use and cannot be used in  
constant duty applications. Do not pull more than one minute at or near rated load. If the motor becomes too hot to touch, stop and let it cool 
off for a few minutes. If the motor stalls, cut off the power immediately.
DO NOT OVERLOAD: For your safety and efficient performance, always use this winch at or under its rated capacity for your safety and for better 
performance. Do not use inappropriate attachments in an attempt to exceed its rated capacity.
AVOID CONTINUOUS PULLS FROM EXTREME ANGLES: This will cause the steel cable to pile up at one end of the drum. The steel cable should be 
as straight as possible to the direction of the object.
DO NOT OPERATE THE WINCH WITHOUT THE FAIRLEAD FITTED: Operator injury or winch damage can result if a fairlead is not installed.
STAY ALERT: Watch what you are doing. Use your common sense. Do not use this winch when you are tired, stressed or when under the influence of 
drugs, alcohol or medication.
DISCONNECT SWITCH: Unplug switch when not in use.
REPLACEMENT PARTS & ACCESSORIES: When servicing, use only identical replacement parts. Usage of any other parts will void the warranty. Approved 
accessories are available from your local distributor.
DO NOT force clutch. Rotate drum to align gears for freespool.

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Summary of Contents for 76-50200

Page 1: ...76 50200 2000 LB WINCH Installation Operator s Manual ...

Page 2: ......

Page 3: ...com 1 800 886 8647 PAGE 1 Safety Warnings 2 Precautions 3 Installation Instructions 4 Mounting Options 5 Wiring Instructions 6 Winch Operations 7 Winching Tips Techniques 8 Winch Maintenance 10 Remote Programming Troubleshooting 11 Parts Breakdown Assembly 12 Warranty 13 ...

Page 4: ...in long hair USE LEATHER GLOVES When handling or rewinding steel cable always use hand protection to eliminate the possibility of cuts caused by burrs slivers from broken strands DRUM Always make sure that there are at least 5 complete turns of steel cable left on the drum before winching KEEP HANDS AND FINGERS CLEAR OF STEEL CABLE AND HOOK WHEN OPERATING WINCH Do not put your finger through the h...

Page 5: ...rum After moving an item with the winch secure the item Do not rely on the winch to hold it for an extended period Examine winch before using Components may be affected by exposure to everyday weathering chemicals salts and rust Do not fully extend steel cable while under load Keep 5 complete turns of steel cable around the winch drum When loading a boat into a trailer without reel or side hull ro...

Page 6: ... STEP 4 Connect the red black remote control to battery cables marked as battery on the cables to the 12 volt battery fuse box terminal strip on the vehicle in accordance with STEP 5 The circuit fuse must be 65 amps and the circuit must be 12 volt CAUTION Property damage or serious injury may occur if this winch is mounted or wired incorrectly Therefore installation should be done by a qualified t...

Page 7: ...t 1 Install the mounting kit or prepare a flat and secure location on the ATV for the winch The winch mount kit has its own instructions for the intended ATV 2 Position the winch over the mount and check for operation of the clutch lever to frame clearance Check for tire to winch clearance If ok continue on to the next step 3 Secure the winch to the mounting bracket or surface chosen with the corr...

Page 8: ...se electrical cables with similar specifications as that provided by Mile Marker if a substitution is required Battery cables should not be drawn taut leave some slack for cable movement Ensure that they are routed properly with out any interference with the vehicular components that could potentially damage the cable or cause electrical short Long battery cable runs may have significant voltage d...

Page 9: ...ons in accordance with installation section of this manual or refer to troubleshooting section in back of manual NOTE If cable is spooled Out while pressing the IN function please refer to Fig 3 1 and switch power cables to opposite studs on motor NOTE The OUT function is for INTERMITTENT USE ONLY as you are powering drum against the brake and can damage internal mechanism Fig 3 1 Fig 3 2 2121 Blo...

Page 10: ...ch block Return cable Tow hook or recovery eye DO NOT DISENGAGE CLUTCH LEVER WHEN THERE IS A LOAD ON THE WINCH Mile Marker electric winches utilize an automatic load holding brake therefore no adjustment to clutch is needed to maintain load Store the remote control cord in a safe place when not in use to prevent use by children or other unauthorized persons who could injure themselves or others or...

Page 11: ... always be used when attaching winch hooks to nylon slings NOTE The shackle must pass through both eyes of the sling The safe working load of the nylon sling is based on the use of both eye ends Do not use the cable or hook to connect directly to the nylon sling Direct pull on load using the winch vehicles as the anchor with pulley block attached to the load The most important aid to successful wi...

Page 12: ...pulling power of the winch being used For optimal winch performance it is recommended that you use a fully charged 12V battery with at least 150 Cold Cranking Amperes Further it is advised to keep the engine running during the winch operation so that the battery is being charged continuously Use of Gloves When handling or rewinding the steel cable always use gloves to reduce the possibility of cut...

Page 13: ... free contact applying 12 volts to coil terminal directly An audible clicking will occur when activating Defective switch assembly Replace switch assembly Defective motor Check for voltage at armature port with switch pressed If voltage is present replace motor Water has entered motor Drain and dry Run in short bursts without load until completely dry Motor runs too hot Long period of operation Le...

Page 14: ...4 x 8 with spring washer 9 1 76 50200 09 Bush gear box cover 10 1 76 50200 10 Gear box cover 11 1 76 50200 11 Dish gear 12 1 76 50200 12 Spacer 13 1 76 50200 13 Gear carrier assembly ITEM QTY PART DESCRIPTION 14 1 76 50200 14 Gear ring 15 1 76 50200 15 Spacer 16 1 76 50200 16 Motor end bearing assembly 17 1 76 50200 17 Solenoid control assembly with wireless transmitter 18 2 76 50200 18 Screw M6 X...

Page 15: ...y within thirty days by the end user Warranty submissions must reference winch serial number to be valid Warranty will only be valid for the original purchaser of the winch and installed on the vehicle for which it was originally registered The owner will be responsible for removing the winch and returning it to Mile Marker freight prepaid unless a determination is made that replacement parts can ...

Page 16: ...2121 BLOUNT ROAD POMPANO BEACH FL 33069 USA 800 886 8647 MILEMARKER COM INFO MILEMARKER COM ...

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