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Page 9

PLUMBING CONNECTIONS

Keep all hoses away from any areas where heat may be considered too extreme (such as exhaust manifold or turbo). Lines cannot be mounted 
or allowed to rub on any abrasive or vibrating/moving surfaces

Installation Procedures

1.  REMOVAL OF FACTORY HOSE: Take a clean drain bucket to catch the oil and place under the vehicle.

2. VACUUM BRAKES (NON HYDROBOOST): If the vehicle is NOT equipped with hydroboost, remove the factory high pressure hose from the 
power steering pump to the steering box. Let it drip dry, and store in safe place. This will be necessary to re-install if the winch is ever removed 
from vehicle. See Figure 2..

3.  HYDROBOOSTED: If the vehicle is equipped with hydroboost, remove the factory high pressure hose from the hydroboost to the steering box. 

There is only one high pressure hose going to the steering box. See Figure 3.

4. NOT SURE?: Which one is the high pressure hose? The hose with heavy duty crimped on fittings. The low pressure return lines from the 
steering box or hydroboost both end up at the pump reservoir will have hose clamps or something similar.

Does the factory hose have a sensor in it? What this does is increase the rpm of the engine slightly when there is high power steering pump 
pressure during idle. We have found this is not needed. Remove it from the factory hose and install it back into the wiring harness plug. Tape it 
securely in place. The vehicles computer will not be affected.

5. INSTALL THE ADAPTERS: Take the MM adapter kit for the vehicle; match the fittings up to those on the factory hose you removed. Re-use 
the factory “O” rings; install them on MM fittings if required. There may be more than two fittings in the kit due to multiple applications. You 
will only need two of them. Install them and tighten to the factory specifications. Take the solenoid fittings (“M”/90-50067 and “O”/90-50091) 
place into the “P” and “T” ports of the black solenoid valve block. You will have to look and see where they will best suit your application in 
mating up with the hoses from the engine bay. Then add the 90 degree “N”/90-50060 fitting to the straight fitting “O”/90-50091 you just in-
stalled. Remember the hoses will come thru either the grill or under the truck in an open area. When you are sure of where the fittings will face, 
tighten them in place making sure the “O” ring is compressed (tight) or for the flare fitting, ¼ turn past finger tight.

Figure 2

Summary of Contents for 75-50050C

Page 1: ...s Manual HI9000 PN 75 50085C HI10500 PN 75 50050C HI12000 PN 75 52000C 2121 BLOUNT ROAD POMPANO BEACH FL 33069 USA WWW MILEMARKER COM INFO MILEMARKER COM 800 886 8647 TOLL FREE 954 782 0604 USA INT L...

Page 2: ...ttaching Valve Assembly 7 Wiring Instructions 8 Plumbing Connections 9 Winch Operation 11 2 Speed Lever Positions 12 Parts List 13 Warranty 14 TABLE OF CONTENTS Page 1 2121 BLOUNT ROAD POMPANO BEACH F...

Page 3: ...ch it may be necessary to rotate the drum by hand to align the clutch pin 8 NEVER disengage the winch clutch under load 9 Store the winch with clutch lever function in the HIGH GEAR position 10 The ma...

Page 4: ...le on the drum 12 After moving an item with the winch secure the item Do not rely on the winch to hold it for an extended period 13 Examine winch before using Components may be affected by exposure to...

Page 5: ...ERE IS A LOAD ON THE WINCH Mile Marker electric winches utilize an automatic load holding brake therefore no adjustment to clutch is needed to maintain load Store the remote control cord in a safe pla...

Page 6: ...spect cable and equipment frequently The cable should be replaced immediately if any sign of burrs or broken strands are evident A frayed cable with broken strands should be replaced immediately Alway...

Page 7: ...present on the front page of this manual Winch Mounting Your winch should be aligned and secured to a solid part of the vehicle front or rear where the full rated load will be evenly distributed NOTE...

Page 8: ...ce of your winch and greatly reduce its pulling power This is a safety item IT MUST BE INSTALLED BEFORE SECURING VALVE ASSEMBLY TO THE MOTOR MAKE SURE THAT THE FLOW RESTRICTOR DISK IS IN PORT LABELED...

Page 9: ...fluid in system until full To purge air start engine run for two seconds and shut off engine Check fluid level again Add fluid until full Do this until system stays full Run truck for three minutes o...

Page 10: ...Does the factory hose have a sensor in it What this does is increase the rpm of the engine slightly when there is high power steering pump pressure during idle We have found this is not needed Remove...

Page 11: ...thru the grill of the truck or under the radiator area Tighten the flare fittings hand tight then go turn more They can be longer than needed sometimes as this is designed to fit many applications Fo...

Page 12: ...gear Leave the side lever at FREE free spool This will engage the winch into low gear Turn top lever to FREE Turn side lever to HIGH lock high gear Operate remote control switch to IN or OUT until lo...

Page 13: ...2 SPEED WINCH LEVER POSITIONS Page 12...

Page 14: ...PARTS BREAKDOWN Page 13...

Page 15: ...nd any condition Mile Marker determines to have been caused by misuse abnormal use The Mile Marker hydraulic motor has a five 5 year warranty The owner will be responsible for removing the winch and r...

Page 16: ...2121 BLOUNT ROAD POMPANO BEACH FL 33069 USA WWW MILEMARKER COM INFO MILEMARKER COM 800 886 8647 TOLL FREE 954 782 0604 USA INT L 954 782 0770 FAX...

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