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INTRODUCTION

For correct operation, maintenance and service of Plate Compactor, please read the separate operation manual before 

your work for your safe work.

For the handling of engine, please read the separate engine operation manual and maintenance/service manual.

This service manual explains the maintenance standard and how to disassemble and assemble for Plate Compactor. 

Please read this service manual for a better understanding of the maintenance standard, the structure and function of 

each part.

To improve the performance and quality of this machine, the change might be made in this machine without notice. If 

you have any questions, please contact with our distributor. For parts list, Mikasa WEB parts list is available at our 

homepage (http://www.mikasas.com/).

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WARNING SIGNS

The triangle shaped       marks used in this manual and on the decals stuck on the main body 

indicate common hazards. Be sure to read and observe the cautions described. 

Warning labels indicating hazards to humans and to equipment.

DANGER

WARNING

CAUTION

CAUTION

Denotes an extreme hazard. It calls attention to a procedure, practice, 

condition or the like, which, if not correctly performed or adhered to, is 

likely to result in serious injury or death.
Denotes a hazard. It calls attention to a procedure, practice, condition 

or the like, which, if not correctly performed or adhered to, could 

result in serious injury or death.
Denotes a hazard. It calls attention to a procedure, practice, condition 

or the like, which, if not correctly performed or adhered to, could 

result in injury to people and may damage or destroy the product.

Failure to follow the instructions may result in damage to property.

 (without at     )

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CAUTIONS FOR MAINTENANCE TO SECURE SAFETY

Do not work indoor or inside a tunnel where ventilation is poor. The emission from the 

engine contains toxic gas such as carbon monoxide, and it is very dangerous if this 

toxic gas and dust are inhaled. Also, to improve ventilation, please keep a proper 

distance between this machine and a building when operating the machine.

Maintenance should be done in a place with a flat and hard surface to keep the 

machine stable. Also, do maintenance at sufficient work space.

Before maintenance work, clean the floor. Oil on the floor, in particular, becomes the 

cause of falling accident.

For maintenance work, have sufficient lighting in the work site. A portable lamp used to 

illuminate the work area has to be protected by wire. In case if the lamp is broken, fuel 

and oil might ignite.

To prepare for an accident, please have emergency medical supplies and fire 

extinguisher ready at an easily accessible area.

3.1 Work Site

CAUTION

DANGER

Summary of Contents for MVC-40H

Page 1: ...FOR MORE INFORMATION CONTACT US ON 1300 353 986 OR VISIT flextool com au EXCLUSIVE TO Version 1 0 May 2022 SERVICE MANUAL MIKASA FORWARD PLATE COMPACTOR MVC 40H MVC F60H MVC F80H MVC T90H MVC T100D...

Page 2: ...PLATE COMPACTOR M V C SERVICE MANUAL...

Page 3: ...intenance Schedule Table Opening Engine Oil 1 3 5 6 7 8 9 8 1 8 2 9 10 Changing Air Cleaner Checking Changing V belt and Clutch 8 3 8 4 10 10 Inspection and Change of Vibrator Oil Inspection and Chang...

Page 4: ...eath Denotes a hazard It calls attention to a procedure practice condition or the like which if not correctly performed or adhered to could result in serious injury or death Denotes a hazard It calls...

Page 5: ...handle and operate a crane do this work Before lifting check the parts especially hook and anti vibration rubber of this machine for damage and loosening lack of bolts to secure safety Before lifting...

Page 6: ...chine life but also might occur unexpected accident Unnecessary engine oil and fuel should be kept in a container Never dump it on the ground or pour into the sewage system such as side ditch For disp...

Page 7: ...xternal snap ring plier Internal snap ring plier bent type can be also used 6 Metal and plastic hammers 7 Pulley puller 8 Screw lock agent Locktite 243 272 9 Liquid gasket 5 Screwdriver flat and cross...

Page 8: ...cooling air inlet and the carburetor and air cleaner area to keep those parts clean Check each part for any looseness of bolts Vibration causes bolts nuts to loosen which might result in unexpected a...

Page 9: ...er than water the resin tank cap seal etc may deteriorate or swell leading to leakage or damage The water tank can be removed by pulling it upward When mounting the water tank again insert the hook in...

Page 10: ...dirt and dust When the bolts applied the screw lock agent Loctite etc are difficult to loosen they loosen easily by heating them with a torch burner Then replace the heated bolt with a new one It sho...

Page 11: ...ke care the oil seal orientation damage and deformation Apply grease on Oil seal lip and Bearing insertion part Apply Liquid Gasket Three bond 1215 or equivalent on the each side of packing of Case Co...

Page 12: ...gine oil filter Vibrator oil V belt for vibrator Clutch Engine bolt Vibrator oil Fuel filter Fuel pipes Air cleaner element Check frequency Daily before starting Every 20 hours Every 100 hours Every 2...

Page 13: ...el The oil level plug is on the right side of the vibra tor case opposite to the belt side Refer to Fig 1 on page 5 Use the engine oil 10W 30 for vibrator oil Refer to page 8 for the amount Drain the...

Page 14: ...tank Fuel Cock does not open properly Clogging of Fuel Filter Clogging of Tank Cap Air Hole Air trapped in fuel pipe Fuel supplied and Spark Plug ignites Fuel does not reach to Carburetor Compression...

Page 15: ...2 Main Body Insufficient engine output and inappropriate high speed set revolution Slipping of clutch Slipping of V belt Too much vibrator oil Failure inside vibrator Low travel speed and vibration w...

Page 16: ...PRINTED IN JAPAN MIKASA SANGYO CO LTD 1 4 3 Kanda Sarugakucho Chiyoda ku Tokyo 101 0064 Japan...

Page 17: ...ed by us is provided without liability or responsibility PROVIDED THAT the foregoing shall not exclude limit restrict or modify the right entitlements and remedies conferred upon any person or the lia...

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