Mikasa Mikasa MVH308GH User Manual Download

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Version 2.0 (August 2022)

MIKASA REVERSIBLE PLATE COMPACTOR

MVH-308GH, MVH-308DSY, MVH-508DSZ

FOR MORE INFORMATION
CONTACT US ON

1300 353 986

OR VISIT

flextool.com.au

EXCLUSIVE TO

OPERATING INSTRUCTIONS

Summary of Contents for Mikasa MVH308GH

Page 1: ...Version 2 0 August 2022 MIKASA REVERSIBLE PLATE COMPACTOR MVH 308GH MVH 308DSY MVH 508DSZ FOR MORE INFORMATION CONTACT US ON 1300 353 986 OR VISIT flextool com au EXCLUSIVE TO OPERATING INSTRUCTIONS ...

Page 2: ...OR INSTRUCTION MANUAL Contents of Declaration of Conformity Please refer the EC DECLARATION OF CONFORMITY in this manual as well ＡＮＰＡ１７６５ We thank you for selecting Mikasa Reversible Compactor For your safe and proper operation please read this manual and be always sure to keep it ready for reference ...

Page 3: ...ate No SNCH 2000 14 2005 88 0472 05 VIII Full Quality Assurance procedure 13 Name and address of the Notified Body Société Nationale de Certification et d Homologation SNCH 11 route de Luxembourg L 5230 Sandweiler䚷LUXEMBOURG 14 Related Directive Tokyo Japan August 2019 Signed by Keiichi YOSHIDA Director R D Division Mikasa Sangyo Co Ltd 1 DECLARATION OF CONFORMITY 2 Manufacturer s name and address...

Page 4: ...Z 㻠㻠㻚㻣 MVH 508D S Z 㻡㻡㻚㻡 Remarks Vibration Level is in comply with EU Directive2002 44 EC and the value is shown as 3 axix min vibration level Test course Crushed gravel is in comply with EN500 4 The above values are subject to change in case that the machine is modified or and the required regulations change ...

Page 5: ...019 Signed by Keiichi YOSHIDA Director R D Division Mikasa Sangyo Co Ltd VIII Full Quality Assurance procedure 13 Name and address of the Notified Body Société Nationale de Certification et d Homologation SNCH 11 route de Luxembourg L 5230 Sandweiler䚷LUXEMBOURG 14 Related Directive Directive 2000 14 EC and to be followed by Directive 2005 88 EC relating to the noise emission in the environment by ...

Page 6: ...㻣 MVH 508GH S 㻟㻟㻚㻢 Remarks Vibration Level is in comply with EU Directive2002 44 EC and the value is shown as 3 axix min vibration level Test course Crushed gravel is in comply with EN500 4 The above values are subject to change in case that the machine is modified or and the required regulations change ...

Page 7: ... The Front Cover Changing The Engine Oil Cleaning The Air Cleaner Checking Changing The V belt Checking Changing The vibrator Oil Checking Changing The Hydraulic Oil Battery 1 2 3 4 5 6 7 8 9 10 11 12 13 7 1 7 2 7 3 7 4 8 1 8 2 8 3 10 1 10 2 10 3 11 1 11 2 11 3 11 4 11 5 11 6 11 7 11 8 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 4 10 4 11 INTRODUCTION APPLICATION STRUCTURE AND POWER TRANSMISSION WARNING S...

Page 8: ...ution suitable for compacting The vibrator pulley rotates the pendulum axis of the drive side The two pendulums inside the vibrator are fixed to the two pendulum axes that are positioned in parallel and are connected with the gear The two axes rotate in opposite directions at the same speed to generate vibration There is a spiral groove on the inner periphery of the gear assembled on the pendulum ...

Page 9: ...dren to come near the machine Please pay careful atten tion to the method of storing and the storage location for this machine Especially the engine start key has to be taken out every time you finish your work and keep it in a designated location To do maintenance work stop the engine and remove the battery wiring We are not responsible for accidents that have occurred after the machine was refur...

Page 10: ...se they are still very hot If you notice deterioration of machine operation during your work stop your work immediately Before moving away from the machine be sure to turn the engine off Also when the machine is transported stop the engine and close the fuel cock For a machine with cell starter specification do not operate without the battery If you operate without the battery electrical system fa...

Page 11: ...s and nuts If disassembly is involved in maintenance refer to the maintenance instruction manual to make your work safe If the battery fixing bolts have been removed put them back and tighten securely to fix the battery If used with the battery not fixed properly contact with the battery terminal might occur leading to electric shock and electric leak or breakage of the battery might occur by the ...

Page 12: ...5 4 9 Label Position 18 17 9 1 6 15 11 14 䈜㻌7KH LOOXVWUDWLRQ LV VKRZQ IRU PRGHO 09 10 4 16 9 12 13 2 3 5 13 12 8 7 16 䈜㻌6SHFLILFDWLRQV DUH VXEMHFW WR FKDQJH ZLWKRXW QRWLFH ...

Page 13: ...16 16 16 16 16 16 16 16 17 17 17 17 17 17 17 17 17 17 18 DECAL EC NOISE REQ LWA108 DECAL EC NOISE REQ LWA109 DECAL KEY SWITCH DECAL KEY OPERATION DECAL OIL SAE 10W 30 DECAL REMOVE KEY DECAL DO NOT LIFTING DEAL LIFTING POSITION DECAL COMPASS MARK 94MM DECAL COMPASS MARK 110MM DECAL COMPASS MARK 110MM DEAL CAUTION ICONS V TYPE DECAL ENGINE HANDLING GS DECAL MIKASA MARK W 200L DECAL MIKASA MARK 35X70...

Page 14: ...hile operating the machine շ Be careful not to get burned Accidental burn may occur if you touch the hot parts engine muffler etc during operation or immediately after the machine stops մ Be careful not to be caught in rotating parts Make sure the engine is stopped when remov ing the belt cover during a belt change ճ Read the manual carefully Always read the operation manual and have good understa...

Page 15: ...Key switch Breather plug with plug cap Handle lock Stored position Grip Compaction sensor COMPASS Oil drain plug for vibration case Battery Grip for adjusting handle height Handle Stored position Rear cover Center cover Front cover Vibrating plate Extension plate option Hook Engine Stopper for rear cover Handle Working position Throttle lever Forward Neutral Reverse Direction control lever variabl...

Page 16: ... min 1 r p m Hz VPM kN kgf m min m sec2 mm mm mm mm mm kg kw min 1 PS min 1 r p m Hz VPM kN kgf m min m sec2 㻹㻻㻰㻱㻸㻹㼂㻴㻙㻟㻜㻤㻰㻿㼅㻹㼂㻴㻙㻟㻜㻤㻰㻿㼅㻙㻼㻭㻿㻹㼂㻴㻙㻟㻜㻤㻰㻿㼆㻹㼂㻴㻙㻟㻜㻤㻰㻿㼆㻙㻼㻭㻿㻹㼂㻴㻙㻞㻜㻤㻰㻿㼆㻹㼂㻴㻙㻞㻜㻤㻰㻿㼅㻹㼂㻴㻙㻞㻜㻥㻰㻿㼆㻹㼂㻴㻙㻠㻜㻤㻰㻿㼅㻹㼂㻴㻙㻠㻜㻤㻰㻿㼅㻙㻼㻭㻿㻹㼂㻴㻙㻠㻜㻤㻰㻿㼆㻹㼂㻴㻙㻠㻜㻤㻰㻿㼆㻙㻼㻭㻿㻹㼂㻴㻙㻡㻜㻤㻰㻿㼆㻹㼂㻴㻙㻡㻜㻤㻰㻿㼆㻙㻼㻭㻿 1570 1030 500 650 800 500 650 800 900 408 423 438 HATZ 1B50 Air cooled 4 cycle diesel engine 6 7 2500 9 1 2500 2350 73 440...

Page 17: ... machine is modified or and the required regulations change Main Dimensions Compacting Board Weight Engine Parformance 1310 1010 500 500 720 210 HONDA GX270 Air cooled 4 cycle petrol engine 6 3 3600 8 6 3600 3400 87 5200 37 3772 0䡚27 4 0 1310 1010 600 600 720 217 HONDA GX270 Air cooled 4 cycle petrol engine 6 3 3600 8 6 3600 3400 87 5200 37 3772 0䡚26 3 7 Overall Length Overall Height Handle Overal...

Page 18: ... 1010mm MVH 308 MVH 408 1030mm MVH 208 MVH 209 1240mm MVH 308 MVH 408 1360mm MVH 508DSZ 1070mm MVH 508GHS 1030mm MVH 508DSZ 1400mm MVH 508GHS 1360mm 1600mm 900mm MVH 208 720mm MVH 209 720mm MVH 308 860mm MVH 408 900mm Working position Stored position 䈜㻌7KH LOOXVWUDWLRQ LV VKRZQ IRU PRGHO 09 䈜㻌7KH LOOXVWUDWLRQ LV VKRZQ IRU PRGHO 09 6 Extension plate option Working position Stored position Standard ...

Page 19: ...level is low add oil Fig 1 Only lubrication can be done from the top for HATZ engine 1B and 1D There is no oil gauge Fig 2 Use the following engine oil When pouring oil from the top for 1B and 1D oil might overflow if large amount of oil is poured at one time So pour slowly 䖃䈜 Set the machine on a level surface then remove the oil gauge of the vibrator Check the oil gauge to see if the oil is at ...

Page 20: ...ut Turn the grip clockwise to raise the handle or counter clockwise to lower the handle When the handle is raised to the desired height tighten the wing nut 3 8 1 Starting Gasoline Engine 7 4 Handle 13 Fig 4 Lock lever Fuel tank cap 䈜㻌Only for HATZ engine ձ ղ ճ Put your finger at the lock lever to pull it up towards you Unlock the lock lever Put your fingers to the tabs at the two locations of the...

Page 21: ...ar some explosion loud noise gradually move back the choke lever until it is wide open Fig 12 When the choke lever is set to Start gradually move it back toward the Operation direction while making sure the engine revolution stabi lizes 4 5 6 7 After the engine has started warm up the engine at low speed for 2 to 3 minutes This is especially important in cold weather Rotation number is displayed d...

Page 22: ...17 Rotation number is displayed during opera tion Fig 19 After the engine has started warm up the engine at low speed for 2 to 3 minutes This is especially important in cold weather When the engine does not start do not run the cell motor continuously for more than five seconds Move the key back to the RUN position then wait for about 10 sec onds to restart While the engine is running never turn t...

Page 23: ...move back into the case while keeping the grip grabbed Fig 20 After the engine has started warm up the engine at low speed for 2 to 3 minutes This is especially important in cold weather Do not pull the starter knob all the length of the rope After engine start do not let the starter knob off your hand but return it slowly by holding it If you let the knob off at the position where it is pulled th...

Page 24: ...nning never turn the key switch to the START position Recoil motor Insert the key to the key switch Open the throttle lever to the idling position Fig 22 Turn the key to Run position Fig 23 The buzzer starts After HA is displayed on hour tachometer the display will change im mediately to Cumulative time Fig 24 Hold the recoil starter grip and pull it a little You will feel a slight resistance Then...

Page 25: ...urement value 3 4 Throttle lever Handle Idling position Operation position Fig 29 When you move to the idling position the throttle lever please do not return to the oper ating position rapidly the throttle lever before the rotational speed is possible fall CAUTION 䟿 8 3 Compaction Sensor Compass Reverse Neutral Forward Fig 28 Direction control lever After the engine has started warm up the engine...

Page 26: ...to detect abnormality Normal compaction during compacting Green LED lights up when the sensor finds that the machine is in normal compaction process When the revolution goes up and compaction starts the yellow LED ձ lights up and as the compaction proceeds the number of the lighted LEDs increases from ղ to ո After the LED light that was cali brated with the measured soil stiffness value lights up ...

Page 27: ...is moved from the idling position to the stop position the engine revo lution decreases Before the engine stops completely do not move the throttle lever sud denly to the idling or operation position Engine failure might occur 9䠊STOPPING THE MACHINE Move the throttle lever to idling position Run the engine for 3 to 5 minutes at low speeds to cool it down before stopping In case of MVH 308GH 408GH ...

Page 28: ...ransportation Fix the machine securely to prevent the ma chine from moving or falling When putting the handle into the stored condition vertical condition make sure it is properly locked When transporting remove the starter key Wash off dirt and soil from every part with water While washing be careful not to let the water splashed on the electric compo nents such as the battery and the engine muff...

Page 29: ... and forth motion lever linking parts Back and forth motion lever operation Bolts and nuts Duct hose Engine oil Engine oil filter Engine oil Engine oil filter Vibrator oil Hydraulic oil Battery terminal V belt for vibrator Clutch Vibrator oil Hydraulic oil Fuel filter Engine oil filter Fuel pipes Air cleaner element Hydraulic hose Cyclone cleaner Check frequency Daily before starting Every 20 hour...

Page 30: ... cover and pull up to open position Fig 46 Open the front cover slowly Fig 47 Return the front cover to original position slowly Tighten the bolts in the specified torque Fig 48 Do not return the front cover in its open po sition Do not start the engine when opening the front cover Tighten the bolts firmly 2 3 4 23 11 2 Opening The Front Cover CAUTION 䟿 Fig 46 Pull up Fig 43 Top of front cover bol...

Page 31: ...securely to return Dust Pot to Air Cleaner Fig 52 Check of V belt Fig 53 At every 200 hours remove the belt cover top to check the tension of the V belt The flexibility of the belt should be about 10 mm when pushed strongly with your finger at the mid point between the axes When the V belt is loose the engine power is not transmitted well resulting in poor compacting force and shortening the life ...

Page 32: ...er foreign materials from falling into the oil Whenever there is an oil leakage from the vibrator check the oil level In case that oil is drained from Drain Plug some oil still remains in Oil Pan So be sure to check oil level correctly by Oil Gauge after filling oil Do not fill oil with excessive volume 600cc It may cause the terrible fuel con sumption and lower machine performance as the result o...

Page 33: ...en release the direction control lever and move the lever forward and reverse several dozen times until air bubble not be found Stay the lever at the forward position for 10 seconds every time Be cause the check valve is opened at the maximum forward position and air bubble will come out from the oil tank of the hand pump Fig 57 In case the air bleeding is insufficient repeat the procedure of abov...

Page 34: ...disconnect the black ter minal on the minus side first 27 Nut Battery holder Battery Handle Fig 61 In case of MVH 208 209 508GHS CAUTION 䟿 DANGER 䟿 4 5 Remove the battery from the machine For assembly take the reverse steps de scribed above but when attaching the bat tery terminal start with the red terminal of the plus side Also attach securely so that it will not get loosened by vibration Do not...

Page 35: ...IS No 51R BCI DIN 55Ah or equivalent 55B24L JIS No 51R BCI 䈜㻌75D23L JIS No 35 BCI DIN 55Ah or equivalent 75D23L JIS No 35 BCI DIN 75Ah or equivalent JIS BCI TYPE Maximum capacity DIN TYPE Maximum capacity Maximum capacity Maximum capacity STD Replacement STD Replacement STD Replacement 238 245 245 245 245 238 232 245 245 245 232 245 245 245 Mountable battery size table ...

Page 36: ...Carbon accumulated in the cylinder Carburetor oil level inappropriate Compression is good No fuel in the fuel tank Fuel cock does not open properly Clogging of fuel filter Clogging of tank cap air hole Air trapped in the fuel pipe Compression is not good Fuel supplied and the igniter plug ignites Fuel does not reach the carburetor Compression is good and no firing problem Insufficient compression ...

Page 37: ...g Nozzle needle stuck No compression at all Almost no compression Fuel flow low or no flow Fuel not injected inside the combustion chamber No fuel in the fuel tank Mixing of water or foreign materials Does not reach the starting revolution Insufficient compression Engine overheating with black smoke 㻾㼑㼢㼛㼘㼡㼠㼕㼛㼚㻌㼒㼘㼡㼏㼠㼡㼍㼠㼕㼛㼚 Inappropriate starting operations Engine oil viscosity high engine oil is ve...

Page 38: ...forward backward motion lever Breakage of the oil hose Mixing of air in the hydraulic oil Clogging of foreign materials in the check valve inside the hand pump Breakage of the piston bearing in cylinder V belt coming off slipping and breakage Slipping of the clutch Locking of the vibrator Breakage of the piston bearing in cylinder Piston inside the hand pump not moving smoothly Vibrator cylinder p...

Page 39: ...㻌㻜㻚㻤㼗㼃㻭㼂㻞㻜㻭㼂㻞㻜 YAZAKI YAZAKI YAZAKI YAZAKI 㻣㻝㻞㻞㻙㻞㻜㻠㻢㻣㻝㻞㻟㻙㻞㻞㻠㻥 Oil pressure switch Oil pressure switch 㻝㻞㻝㻞㻡㻞㻙㻟㻥㻠㻡㻜㻭㼂㻜㻚㻡㻔Sky blue㻕㻭㼂㻜㻚㻡㻔Orange㻕㻭㼂㻜㻚㻡㻔Sky blue㻕㻭㼂㻜㻚㻡㻔Orange㻕 SUMITOMO SUMITOMO SUMITOMO SUMITOMO 㻢㻜㻠㻜㻙㻞㻝㻝㻝㻢㻜㻟㻜㻙㻞㻥㻤㻝 Green White 㻯㻮㻝㻜㻠㻯㻮㻝㻜㻠㻯㻭㻝㻜㻠㻯㻭㻝㻜㻠㻯㻮㻝㻜㻠 Green White Green White Green White Palus 㻰㻯㻝㻞㼂 Disconnected Black 㻔Red㻕㻔Green or Yellow green㻕㻴㼛㼡㼞㻛㼠㼍㼏㼔㼛㻌㼙㼑㼠㼑㼞㻰㻯㻝㻞㼂㻯㻭㻝㻜...

Page 40: ...l Compaction sensor MVH 308DSZ MVH 408DSZ MVH 308DSZ PAS MVH 408DSZ PAS CA104 CB104 㻔㼃㼔㼕㼠㼑㻕㻼㼡㼘㼟㼑 CB104 CA104 㻳㻡㻡㻮㻞㻠㻸㻟㻜㻡㻜㻝㻡㻭㼂㻞㻜㻭㼂㻞㻜㻰㻯㻝㻞㼂㻌㻝㻚㻜㼗㼃䠇䠉 Dynamo Starter Hour tacho meter Regulator Oil pressure switch Battery 㻿㼠㼍㼞㼠㼑㼞㻌㼟㼣㼕㼠㼏㼔 Buzzer Black Red Black Red Green White Black Red Green White M8 BOLT No 3 Relay drive Buzzer Green or Yellow green Green or Yellow green Red Yellow Yellow Black ...

Page 41: ... 㻿㼠㼍㼞㼠㼑㼞㻌㼟㼣㼕㼠㼏㼔㻿㼠㼍㼞㼠㼑㼞㻌㼟㼣㼕㼠㼏㼔 Buzzer Black Red Hour tacho meter Black Red M8 BOLT No 3 Relay drive 㻰㻯㻝㻞㼂㻌㻝㻚㻜㼗㼃 Starter M8 BOLT No 3 Relay drive Compaction sensor panel Compaction sensor CA104 CB104 CA104 CB104 MVH 508DSZ MVH 508DSZ PAS CA104 CB104 㻔㼃㼔㼕㼠㼑㻕㻼㼡㼘㼟㼑 Buzzer Green or Yellow green Green or Yellow green Red 1 1 Red Yellow Yellow Yellow Yellow 0 0 4 4 Black 24 Blue 22 White 2 Black 24 Blue...

Page 42: ...tery 70B24L Oil pressure switch Starter solenoid Ignition coil MVH 508GHS 㻯㻭㻝㻜㻠㻯㻭㻝㻜㻠㻯䠳㻝㻜㻠㻯㻭㻝㻜㻠㻯㻭㻝㻜㻠㻯㻭㻝㻜㻠㻯㻭㻝㻜㻠㻯㻮㻝㻜㻠㻿㼀㻻㻙㻢㻝㼀㻙㻞㻡㻜㻺㻯㻮㻝㻜㻠㻯㻮㻝㻜㻠㻯㻮㻝㻜㻠 IG ST E BAT IG ST Lo Lo E BAT M 䠇䠉 BAT IG COLOR START OFF ON E ST Red Black Black Red Engine switch connection table White 㼃㼔㼕㼠㼑㻔㻭㼂㻝㻚㻞㻡㻕㻾㼑㼐㻔㻭㼂㻤㻕㻮㼘㼍㼏㼗㻔㻭㼂㻤㻕㻮㼘㼍㼏㼗㻔㻭㼂㻝㻚㻞㻡㻕㻮㼘㼍㼏㼗㻙㻾㼑㼐㻔㻭㼂㻝㻚㻞㻡㻕㻾㼑㼐㻔㻭㼂㻝㻚㻞㻡㻕㻮㼘㼍㼏㼗㻮㼘㼍㼏㼗㻮㼘㼍㼏㼗㻮㼘㼍㼏㼗㻮㼘㼍㼏㼗㼃㼔㼕㼠㼑㼃㼔㼕㼠㼑㼃㼔...

Page 43: ...PRINTED IN JAPAN MIKASA SANGYO CO LTD 1 4 3 Kanda Sarugakucho Chiyoda ku Tokyo 101 0064 Japan ...

Page 44: ...ded by us is provided without liability or responsibility PROVIDED THAT the foregoing shall not exclude limit restrict or modify the right entitlements and remedies conferred upon any person or the liabilities imposed upon us by any condition or warranty implied by Commonwealth State or Territory Act or ordinance void or prohibiting such exclusion limitation or modification The product can be expe...

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