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14

Wearing parts and Warranty conditions

As standard, the Migatronic TIG welding hoses are 
supplied without wearing parts. This allows welders 
to equip their TIG welding hoses with wearing parts 
according to individual requirements.

We offer two solution:

1. Standard

The TIG torch body can be equipped with electrode holder 
and electrode clamp in dimensions that fit the desired 
tungsten electrode diameter. In addition, there are various 
designs of the cheramic gas nozzle for optimization of gas 
shielding for a given welding operation. The function of 
the gas nozzle is to guide the shielding gas towards the 
weld zone and displace atmospheric air.  
The size of the gas nozzle (inside diameter) is printed on 
the side, e.g. #4 = 4 x 1.6 mm = 6.4 mm.

2. Advanced

The TIG torch body can be equipped with special gas lenses 
for better control of the shielding gas. Passage through a 
special wire mesh will keep the gas jet more stable over 
a longer distance. This allows a longer electrode stickout 
which gives a better view of the weld pool. Use of gas lens 
may reduce the gas consumption compared to the gas 
consumption when standard equipment is used.

Protective gas jet

 

Standard 

With gas lens

Migatronic gas lenses are made of brass for better control 
and uniformity.

TIG FLEX torch body

The Migatronic TIG FLEX torch bodies are flexible and 
shapeable for difficult welding operations. If several 
shapings are required, we recommend a turnable TIG torch 
body. Cautiousness is required for shaping the torch body. 
The torch body must be cooled off and max. bending 
angle is 45°. Use your thumbs for support of the torch 
body as shown below.

 

Use you thumbs for support

Conditions of warranty

Migatronic continuously carries out quality control 
throughout the manufacturing process as well as check of 
the complete units through comprehensive testing.

Migatronic provides warranty in accordance with the 
following provisions, by correcting errors and defects on 
units, that demonstrably and within the warranty period 
may have been caused by faulty material or workmanship.

The warranty period is 24 months for new welding 
machines, 12 months for new accessories and 6 months 
for spare parts. The warranty period is calculated from 
the date of invoice to the end user from Migatronic or 
Migatronic’s dealer/distributor. In the case of sales through 
Migatronic’s dealer/distributor, the warranty period expires 
in any event within 36 months for new welding machines 
and 30 months for spare parts from the date of invoice 
from Migatronic to the dealer/distributor. This extension in 
no way extends the warranty period. The original invoice is 
proof of the warranty period.

Welding torches are considered as wearing parts, and only 
errors and defects found within 6 weeks upon delivery and 
due to faulty material or workmanship, will be considered 
under warranty.

Warranty repairs neither extend nor renew the warranty 
period.

Any transport of goods or persons in connection with a 
warranty claim is not covered under Migatronic’s warranty 
obligation and will therefore be at the buyer’s expense and 
risk. 

Please also refer to 

www.migatronic.com/warranty

Gas flow

Gas flow

All manuals and user guides at all-guides.com

Summary of Contents for TIG Ergo 101

Page 1: ...50119350 K Valid from 2016 week 45 BRUGSVEJLEDNING USER GUIDE BETRIEBSANLEITUNG TIG ERGO All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 2: ...2 Dansk 3 English 9 Deutsch 15 Spare parts lists 21 27 All manuals and user guides at all guides com ...

Page 3: ...re Ved forkert brug af svejsemaskinen kan du få stød fra en højfrekvenstænding HF Det er ikke farligt at få stød fra en højfrekvenstænding på en svejsema skine Men du skal altid søge læge hvis uheldet er ude og du føler ubehag efter at have fået elektrisk stød fra en højfrekvenstænding Svejse og skærelys Beskyt øjnene idet selv en kortvarig påvirkning kan give varige skader på synet Brug svejsehje...

Page 4: ...e EU direktiv 2012 19 EU skal udtjent elektrisk udstyr indsamles separat og afleveres til genindvinding Bortskaf produktet i overensstemmelse med gældende regler og forskrifter www migatronic com goto weee Tilslutning til ældre MIGATRONIC TIG maskiner For at tilslutte TIG ERGO svejseslanger til ældre generationer af TIG maskiner skal følgende ekstra dele anvendes TIG maskiner produceret før 1989 m...

Page 5: ...0070 4 5 6 Enkelt tast 80300100 før okt 2012 80300060 efter okt 2012 Enkelt tast med TIG reguleringsknap RV 80300101 før okt 2012 80300061 efter okt 2012 Enkelt tast med TIG reguleringsknap RH 80300130 før okt 2012 80300070 efter okt 2012 Elektrisk diagram over 7 polet stik Ben 4 og 2 er forbundet på luftkølet brændermodel 2 6 1 TOP 3 5 4 rød red grøn green brun brown hvid white sort black TOP hvi...

Page 6: ...f elektrodens kvalitet Wolfram slibning Wolframelektroden skal slibes af en wolframsliber og det er vigtigt at slibesporene ligger på langs af elektroden Korrekt slibning der giver en fokuseret lysbue med en smal varmezone Dårlig slibning der bevirker at der dannes en ufokuseret lysbue med en bred varmezone DC svejsning Elektroden bør slibes så spidsen er dobbelt så lang som elektrodediameteren Ri...

Page 7: ... minut 13 l minut Kabel mm 8m 15 TIG101 8 TIG101V 15 21 4 6 12 15 12 15 18 Kabellængde 4 8 m 4 8 m 4 8 m 4 8 m 4 8 m 4 8 m 4 8 m Vægt i 1 m højde 0 8 kg 1 6 kg 1 0 kg 1 1 kg 0 8 kg 1 0 kg 1 1 kg 1 2 kg Totalvægt 4m 1 7 kg 8m 2 6 kg 15m 4m 1 9 kg 8m 2 8 kg 15m 4m 2 0 kg 8m 3 0 kg 15m 5 0 kg 4m 1 5 kg 8m 2 4 kg 15m 4m 2 0 kg 8m 2 9 kg 15m 4m 2 2 kg 8m 3 1 kg 15m 4m 2 7 kg 8m 5 0 kg 15m Tilslutning p...

Page 8: ...ngen skal ændres Brænderhovedet skal være afkølet og må max bøjes 45 Brug tommelfingrene til at støtte med som vist nedenfor Støt med tommelfingrene Garantibetingelser Migatronic udfører løbende kvalitetskontrol gennem hele produktionsforløbet samt afprøvning af de komplette enheder gennem omfattende test Migatronic yder garanti i henhold til nedenstående bestem melser ved at udbedre fejl og mangl...

Page 9: ...safety of you and other persons Improper use of the welding machine may cause shocks from a high frequency HF ignition Getting shocks from a high frequency ignition on a welding machine is not dangerous but you are advised to consult a doctor if you feel unwell Light and heat emissions Protect the eyes as even short term exposure may cause permanent eyesight damage Use welding helmet with prescrib...

Page 10: ...sible load Worn out electrical equipment must be separately collected and handed over for reuse according to EU directive 2012 19 EU Dispose of the product according to local standards and regulations www migatronic com goto weee Connection of old Migatronic TIG machines For connection of TIG ERGO welding hoses to old generations of TIG machines the following extra parts are required TIG machines ...

Page 11: ...0300100 before Oct 2012 80300060 after Oct 2012 Keypad unit with TIG control knob RV 80300101 before Oct 2012 80300061 after Oct 2012 Keypad unit with TIG control knob RH 80300130 before Oct 2012 80300070 after Oct 2012 Electrical diagramme of 7 pole plug Pins 4 and 2 are connected on the aircooled model NB In cables produced before May 2006 the brown wire is mounted in pin 2 4 5 6 2 6 1 TOP 3 5 4...

Page 12: ... the electrode so check regularly the surface and shape of the tungsten electrode Tungsten grinding Use a tungsten grinder for grinding the tungsten electrode Important always grind the electrode lengthwise Correct grinding a focused arc with a narrow heat zone Poor grinding a non focused arc with a wide heat zone DC welding Grind the electrode so that its point is twice as long as its diameter Co...

Page 13: ...minute 13 l minute Cable mm 8m 15 TIG101 8 TIG101V 15 21 4 6 12 15 12 15 18 Length of cable 4 8 m 4 8 m 4 8 m 4 8 m 4 8 m 4 8 m 4 8 m Weight at 1 m height 0 8 kg 1 6 kg 1 0 kg 1 1 kg 0 8 kg 1 0 kg 1 1 kg 1 2 kg Total weight 4m 1 7 kg 8m 2 6 kg 15m 4m 1 9 kg 8m 2 8 kg 15m 4m 2 0 kg 8m 3 0 kg 15m 5 0 kg 4m 1 5 kg 8m 2 4 kg 15m 4m 2 0 kg 8m 2 9 kg 15m 4m 2 2 kg 8m 3 1 kg 15m 4m 2 7 kg 8m 5 0 kg 15m C...

Page 14: ...body The torch body must be cooled off and max bending angle is 45 Use your thumbs for support of the torch body as shown below Use you thumbs for support Conditions of warranty Migatronic continuously carries out quality control throughout the manufacturing process as well as check of the complete units through comprehensive testing Migatronic provides warranty in accordance with the following pr...

Page 15: ... Schweißmaschine kann jedoch elektrische Schläge von einer Hochfrequenz HF Zündung verursachen Schläge durch die Hochfrequenz Zündung einer Schweißmaschine sind nicht gefährlich es empfiehlt sich aber bei Unwohlsein einen Arzt aufzu suchen Licht und Hitzestrahlung Die Augen schützen weil selbst kurzzeitige Einwirkung zu Dauerschäden führen kann Schweißerhelm mit vorgeschriebenen Schutzgläsern benu...

Page 16: ...tive 2012 19 EU müssen ausgediente elektrischen Ausrüstungen separat eingesammelt und für Wieder gewinnung abgeliefert werden Entsorgen Sie das Produkt gemäß den örtlichen Standards www migatronic com goto weee Anschluss von alten Migatronic WIG Geräten Zum Anschluss der TIG ERGO Schweißbrenner an alten Generationen von WIG Schweißgeräten sind folgende extra Zubehörteile erforderlich WIG Geräte di...

Page 17: ...300130 Nach Okt 2012 80300060 80300061 80300063 80300070 Steuerung vom Bedienfeld 80300100 vor Okt 2012 80300060 nach Okt 2012 Regelung am Handgriff RV 80300101 vor Okt 2012 80300061 nach Okt 2012 Regelung am Handgriff RH 80300130 vor Okt 2012 80300070 nach Okt 2012 Anschlussschema des 7 poligen Steckers Bei der luftgekühlten Ausführung sind die Stifte 4 und 2 verbunden 2 6 1 TOP 3 5 4 rot grün br...

Page 18: ...chweißeigen schaften von der Qualität der Elektrode abhängen Schleifen der Wolframelektrode Die Wolframelektrode mittels eines Wolframschleif geräts immer in die Längsrichtung der Elektrode schleifen Korrektes Schleifen ein fokussierter Lichtbogen mit einer schmalen Wärmezone Geringes Schleifen führt zu einem unfokussierten Lichtbogen mit einer breiten Wärmezone DC Schweißen Die Elektrode so schle...

Page 19: ... l Minute 13 l Minute Kabel mm 8m 15 TIG101 8 TIG101V 15 21 4 6 12 15 12 15 18 Kabellänge 4 8 m 4 8 m 4 8 m 4 8 m 4 8 m 4 8 m 4 8 m Gewicht in 1 m Höhe 0 8 kg 1 6 kg 1 0 kg 1 1 kg 0 8 kg 1 0 kg 1 1 kg 1 2 kg Gesamtgewicht 4m 1 7 kg 8m 2 6 kg 15m 4m 1 9 kg 8m 2 8 kg 15m 4m 2 0 kg 8m 3 0 kg 15m 5 0 kg 4m 1 5 kg 8m 2 4 kg 15m 4m 2 0 kg 8m 2 9 kg 15m 4m 2 2 kg 8m 3 1 kg 15m 4m 2 7 kg 8m 5 0 kg 15m Ans...

Page 20: ...el beträgt 45 Unterstützen Sie den Biegevor gang mit Ihren Daumen Setzen Sie Ihre Daumen beim Biegen des Brennerkörpers zur Unterstützung auf diese Weise an Garantiebedingungen Migatronic der Lieferant führt während des gesamten Produktionsprozesses eine ständige Qualitätskontrolle sowie im Rahmen der Qualitätssicherung eine abschließende Funktionsprüfung der komplett montierten Schweißmaschinen d...

Page 21: ...ction Flat disc no friction Rubber part House horizontal potentiometer grey Key unit horizontal potentiometer V1 Key unit horizontal potentiometer V2 Leather cover with zip 0 85m Power cable 4m Surelock Power cable 8m Surelock Surelock connection kit Surelock relief Must be ordered separately WARENBEZEICHNUNG Tasteeinheit Version 1 Tasteeinheit Version 2 Abdeckung leer Tasteeinheit mit Potentiomet...

Page 22: ...no friction Rubber part House horizontal potentiometer grey Key unit horizontal potentiometer V1 Key unit horizontal potentiometer V2 Leather cover with zip 0 85m Power cable 4m Surelock Power cable 8m Surelock Surelock connection kit Surelock relief Must be ordered separately WARENBEZEICHNUNG Tasteeinheit Version 1 Tasteeinheit Version 2 Abdeckung leer Tasteeinheit mit Potentiometer Version 1 Tas...

Page 23: ...ction Rubber part House horizontal potentiometer grey Key unit horizontal potentiometer V1 Key unit horizontal potentiometer V2 Leather cover with zip 0 85m Power cable 4m Surelock Power cable 8m Surelock Surelock connection kit Surelock relief Relief for trigger wire Must be ordered separately WARENBEZEICHNUNG Tasteeinheit Version 1 Tasteeinheit Version 2 Abdeckung leer Tasteeinheit mit Potentiom...

Page 24: ... friction O ring HI friction Flat disc no friction Rubber part House horizontal potentiometer grey Key unit horizontal potentiometer V1 Key unit horizontal potentiometer V2 Leather cover with zip 0 85m Surelock connection kit Surelock relief Surelock relief for water hose Must be ordered separately WARENBEZEICHNUNG Tasteeinheit Version 1 Tasteeinheit Version 2 Abdeckung leer Tasteeinheit mit Poten...

Page 25: ...ion Rubber part House horizontal potentiometer grey Key unit horizontal potentiometer V1 Key unit horizontal potentiometer V2 Connection sleeve O ring 17 5x1 5mm 2 pcs Adaptor Leather cover with zip 0 85m Surelock connection kit Surelock relief Surelock relief for water hose Must be ordered separately WARENBEZEICHNUNG Tasteeinheit Version 1 Tasteeinheit Version 2 Abdeckung leer Tasteeinheit mit Po...

Page 26: ... friction Flat disc no friction Rubber part House horizontal potentiometer grey Key unit horizontal potentiometer V1 Key unit horizontal potentiometer V2 Leather cover with zip 0 85m Surelock connection kit Surelock relief Surelock relief for water hose Must be ordered separately WARENBEZEICHNUNG Tasteeinheit Version 1 Tasteeinheit Version 2 Abdeckung leer Tasteeinheit mit Potentiometer Version 1 ...

Page 27: ... potentiometer grey Key unit horizontal potentiometer V1 Key unit horizontal potentiometer V2 Leather cover with zip 0 85m Surelock connection kit Surelock relief Surelock relief for water hose Must be ordered separately WARENBEZEICHNUNG Tasteeinheit Version 1 Tasteeinheit Version 2 Abdeckung leer Tasteeinheit mit Potentiometer Version 1 Tasteeinheit mit Potentiometer Version 2 Tasteeinheit 10KΩ O...

Page 28: ...28 All manuals and user guides at all guides com ...

Page 29: ...All manuals and user guides at all guides com ...

Page 30: ...tronic cz Hungary MIGATRONIC KERESKEDELMI KFT Szent Miklós u 17 a H 6000 Kecskemét Hungary Tel 36 76 505 969 www migatronic hu MIGATRONIC ASIA China SUZHOU MIGATRONIC WELDING TECHNOLOGY CO LTD 4 FengHe Road Industrial Park CH SuZhou China Tel 86 0512 87179800 www migatronic cn MIGATRONIC AUTOMATION A S Knøsgårdvej 112 DK 9440 Aabybro Denmark Tel 45 96 96 27 00 www migatronic automation dk Finland ...

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