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Midtronics ChargeXpress PRO 15, Instruction Manual

The Midtronics ChargeXpress PRO 15 is a cutting-edge charging and maintenance device for batteries. For easy operation and optimal performance, it is essential to have the Instruction Manual. You can download the comprehensive manual for free from our website, ensuring you get the most out of your ChargeXpress PRO 15.

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TABLE OF CONTENT................................................................................................................................... 3

 

PRECAUTIONS............................................................................................................................................. 4

 

SAFETY INSTRUCTIONS............................................................................................................................. 5

 

SPECIFICATIONS......................................................................................................................................... 9

 

GENERAL ................................................................................................................................................. 9

 

INPUT RATINGS....................................................................................................................................... 9

 

OUTPUT RATINGS................................................................................................................................... 9

 

GETTING STARTED................................................................................................................................. 9

 

FITTING INSTALLATIONS ....................................................................................................................... 9

 

OPERATION................................................................................................................................................ 10

 

VISUAL INSPECTION............................................................................................................................. 10

 

FRONT PANEL ....................................................................................................................................... 10

 

Multi function ON/OFF buttons.............................................................................................11

 

Status LED’s ........................................................................................................................11

 

Function LED .......................................................................................................................11

 

CHARGE SEQUENCE............................................................................................................................ 12

 

POWER SUPPLY MODE........................................................................................................................ 12

 

CHARGEXPRESS PRO OPERATING STEPS ...................................................................................... 13

 

IMPORTANT NOTES:..........................................................................................................13

 

1. CONNECT CHARGEXPRESS PRO TO BATTERY ........................................................13

 

2. CONNECT TO POWER AC .............................................................................................13

 

3. SELECT CHARGEXPRESS PRO MODES .....................................................................13

 

CHARGEXPRESS PRO FUNCTIONS ................................................................................................... 13

 

TROUBLE-SHOOTING ............................................................................................................................... 14

 

OPERATION ........................................................................................................................................... 14

 

ERROR CODES...................................................................................................................................... 14

 

WARRANTY............................................................................................................................................ 15

 

 
 
 

TABLE OF CONTENT 

Summary of Contents for ChargeXpress PRO 15

Page 1: ...ChargeXpress PRO 15 PRO 25 PRO 25 2 INSTRUCTION MANUAL ...

Page 2: ...2 ...

Page 3: ...ON 10 FRONT PANEL 10 Multi function ON OFF buttons 11 Status LED s 11 Function LED 11 CHARGE SEQUENCE 12 POWER SUPPLY MODE 12 CHARGEXPRESS PRO OPERATING STEPS 13 IMPORTANT NOTES 13 1 CONNECT CHARGEXPRESS PRO TO BATTERY 13 2 CONNECT TO POWER AC 13 3 SELECT CHARGEXPRESS PRO MODES 13 CHARGEXPRESS PRO FUNCTIONS 13 TROUBLE SHOOTING 14 OPERATION 14 ERROR CODES 14 WARRANTY 15 TABLE OF CONTENT ...

Page 4: ...POISON SHIELD EYES EXPLOSIVE GASES CAN CAUSE BLINDNESS OR INJURY NO SPARKS NO FLAMES SULFURIC ACID CAN CAUSE BLINDNESS OR SEVERE BURNS Always use the following precautions when working with batteries PRECAUTIONS ...

Page 5: ... persons 6 To reduce risk of damage to electric plug and cord pull by plug rather than cord when disconnecting CHARGEXPRESS PRO 7 Position AC and DC leads to avoid tripping over them and to prevent damage by hood doors or moving engine parts protect from heat oil and sharp edges 8 Do not operate CHARGEXPRESS PRO if it has received a sharp blow been dropped or otherwise damaged in any way take it t...

Page 6: ... These batteries may burst and cause personal injury and property damage 9 NEVER charge a frozen battery thaw it out first Charging will then be safer and more efficient PREPARING THE BATTERY 1 If necessary to remove battery from vehicle to charge always remove grounded terminal from battery first Make sure all accessories in the vehicle are off so as not to cause an arc 2 Use stud adapters on sid...

Page 7: ... tripping over them and to prevent damage by hood doors or moving engine parts 3 Stay clear of fan blades belts pulleys and any other parts that can cause physical injury 4 Turn OFF all vehicle loads including door lights and correct any defects in car s electrical system that may have caused low battery 5 Check polarity of battery posts The POSITIVE post usually has larger diameter than NEGATIVE ...

Page 8: ...oads are OFF to prevent a possible arc FOLLOW THESE STEPS WHEN BATTERY IS OUTSIDE VEHICLE A SPARK NEAR BATTERY MAY CAUSE AN EXPLOSION TO REDUCE RISK 1 Check polarity of battery posts POSITIVE post usually has larger diameter than NEGATIVE post 2 Connect POSITIVE RED CHARGEXPRESS PRO clamp to POSITIVE post of battery 3 Connect NEGATIVE BLACK CHARGEXPRESS PRO clamp to NEGATIVE post of battery ...

Page 9: ... position 1 cable 2 goes into position 2 PRO 25 2 only Make sure the cables are connected nice and tidy under the strain relieve shown in position 3 using the bracket with the wing nut Plug in the main lead at position 4 1 Charge cable nr 1 2 Charge cable nr 2 PRO 25 2 only 3 Strain relieve 4 AC power cable FITTING INSTALLATIONS The charger can be mounted vertically or horizontally while maintaini...

Page 10: ...e charging If there are any signs of a leaking or cracked case discard the battery Do not attempt to charge a battery that is in this condition FRONT PANEL 1 Function selection LED s 2 Multi Function ON OFF buttons 3 Status LED s OPERATION 1 2 3 1 2 3 1 2 3 ...

Page 11: ...er OFF Button pressed short Stop charge cycle Button pressed long Switch on charger Button pressed long Switch off charger Status LED s Located at the bottom of the charger are two multi coloured LEDS Each charger channel has one LED assigned When the charger is switched on a self test is performed If something is not according to specification the multi coloured LED will turn RED Possible colours...

Page 12: ...at any time during a charge cycle to stop the charger Position 1 Lead Acid charge curve 2 AGM ESPIRAL charge curve 3 GEL charge curve POWER SUPPLY MODE Integrated in the charger is also a Power Supply function This mode ensured that the battery is kept fully charged during programming of ECU s or regular vehicle maintenance When the charger is not yet switched on press and hold down one of the Mul...

Page 13: ...CLAMP CONNECTIONS THE CHARGEXPRESS PRO WILL INDICATE THIS WITH A RED LED AND BLINK RATE 01 SWITCH CHARGER OFF BEFORE CHANGING CLAMPS 2 CONNECT TO POWER AC Plug the CHARGEXPRESS PRO into a dedicated grounded 16 Amp AC outlet Do not use an AC line cord adapter or extension cord Switch on the charger 3 SELECT CHARGEXPRESS PRO MODES Use the Multi Function ON OFF button to activate charger and selectin...

Page 14: ...ect correctly to 12 V 04 Battery voltage too low 5 5 V Battery deeply discharged consider replacement battery might be damaged 05 Charge voltage problem no increase Consider battery replacement 06 Charge current problem no increase Battery replacement recommended 07 Too low charge current Battery replacement recommended 08 Internal current failure 09 Internal voltage failure Switch off unit press ...

Page 15: ...imited warranty applies only to Midtronics battery charger and does not cover any other equipment wear and tear parts such as the cable static damage water damage over voltage dropping the unit or damage resulting from extraneous causes including owner misuse Midtronics is not liable for any incidental or consequential damages for breach of this warranty The warranty is void if owner attempts to d...

Page 16: ...16 168 953A EN 12 06 Midtronics Inc ...

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