Midland FLM60H User Manual Download Page 35

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22.  TROUBLESHOOTING

The following table illustrates some problems which may arise during operation.

FAULT 

CAUSE 

MEASURES TO BE TAKEN 

Grass ejection insufficient 

1.  Grass wet 
 
2.  Grass too long

 

 

3.  Cutting height too low

 

4.  Engine speed too low

 

5.  Forward speed too high

 

6.  Build-up of grass inside flail 

housing

 

1.  Wait until the grass has 

dried 

2.  Go over the  grass twice, 

changing the cutting height 

3.  Increase the cutting height 
4. Accelerate 

to 

maximum 

5. Decrease 

forward 

speed 

6.  Clean the inside of the flail 

housing 

Machine does not cut the grass 
completely 
 
 
 
 

1.  Forward speed too high 
2.  Engine speed too low 
3.  Grass too long 
 
4.  Flails worn or broken  
5.  Build-up of grass inside flail 

housing 

1. Decrease 

forward 

speed 

2. Accelerate 

to 

maximum 

3.  Go over the grass twice, 

changing the cutting height 

4. Replace 

the 

flails 

5.  Clean the inside of the flail 

housing 

Machine scalps the ground 

1.  Cutting height too low 
2. Undulating 

terrain 

 
3. Ground 

uneven 

1.  increase the cutting height 
2. change  cutting  pattern 

 

(e.g. direction) 

3. increase 

cutting 

height

 

Belt slips 

1.  belt tension inadequate 
2.  Build-up of grass inside flail 

housing 

3. Belt 

worn 

1.  Adjust the belt tension 
2.  Clean the inside of the flail 

housing 

3. Replace 

belt 

Machine vibrates excessively 

1.  Build-up of grass inside flail 

housing 

2. Belt 

damaged 

3.  Flails bent or broken 
4. Flail 

rotor 

warped 

1.  Clean the inside of the flail 

housing 

2. Replace 

belt 

3. Replace 

flails 

4. Replace 

rotor 

Engine overloads during work 
operations 

1.  Engine speed too low 
2. Flails 

worn 

3.  Forward speed too high 
4.  Snarl or build-up of grass 

on rotor 

5.  Grass too long 
 
6.  Cutting height too low 

1. Accelerate 

to 

maximum 

2.  Invert or replace flails 
3. Decrease 

forward 

speed 

4.  Remove grass from flail 

rotor 

5.  Go over the  grass twice, 

changing the cutting height 

6.  increase the cutting height 

Machine tends to run away on 
steep banks 

1. ground 

too 

soft 

2. operator cutting at right 

angles to bank 

1.  wait until ground dries 
2.  work in direction of bank 
 

The cutting unit projects 
objects outwards 

1. front 

guard 

raised 

2.  front cover open 
3.  working in reverse gear 

1.  lower the front guard 
2.  close front cover firmly 
3.  only work in forward gear 

 

Summary of Contents for FLM60H

Page 1: ...www midlandpower co uk FLM60H User Manual MIDLAND POWER DISTRIBUTION LIMITED quality service support...

Page 2: ...ED OUT BEFORE SWITCHING ON pag 19 12 STARTING AND DRIVING THE FLAIL MOWER pag 20 13 CUTTING TIPS pag 22 14 CHECKS A TYRE PRESSURE pag 22 B CABLE CONTROL ADJUSTMENT pag 23 C BRAKES ADJUSTMENT pag 25 D...

Page 3: ...efore operating the machine the user must read the instructions in the Operator s Manual caRefully as well as those of the Engine Manual enclosed Use of the flail mower by more than one operator indiv...

Page 4: ...n of danger during its use and maintenance are as follows THE USER MUST READ THE INSTRUCTION MANUAL PROVIDED DANGER OF FOREIGN OBJECTS BEING THROWN OUTWARDS KEEP A SAFE DISTANCE ALWAYS DISCONNECT THE...

Page 5: ...TO BOTH UPPER AND LOWER LIMBS DO NOT PUT HANDS OR FEET INSIDE THE CUTTING ELEMENT WHILE IN MOTION DANGER OF GETTING CAUGHT UP IN ROTATING PARTS DO NOT PUT HANDS IN THE ROTATING PARTS DANGER OF FOREIG...

Page 6: ...to warn of danger during its use and maintenance It is vitally important to understand the meaning of the danger notices and all messages should be kept in legible condition In the instance of wear t...

Page 7: ...eel axle ROTOR BRAKE on rotor drive HANDLEBARS height adjustable TYRES Tractor 13 x 5 00 6 SIZE L x W x H mm 1400 x 660 x 800 WEIGHT kg 120 ACOUSTIC PRESSURE measured according to EN 12733 89 dBA ACOU...

Page 8: ...he flail mower is delivered in a wooden crate or cardboard box with the handlebars and front support with wheels disassembled Upon receipt of the machine make sure that it has not been damaged during...

Page 9: ...CONTROL LEVER B ACCELERATOR CONTROL LEVER D FLAIL ROTOR CLUTCH CONTROL LEVER E RIGHT WHEEL RELEASE LEVER E1 LEFT WHEEL RELEASE LEVER F ENGINE G FRONT WHEELS H FRONT GUARD I CUTTING HEIGHT ADJUSTMENT...

Page 10: ...11 Figure 1 Figure 2...

Page 11: ...rotor stops within a few seconds WARNING The flail rotor rotates at high speed if the engine is running and the flail clutch is engaged regardless of the position of the forward clutch E and E1 RIGHT...

Page 12: ...lever is used to select the forward speed of the machine The numbered positions indicate the speed settings 1st 2nd and the letter N indicates the neutral gear O GEAR LEVER This lever is used to sele...

Page 13: ...the support with front wheels and connect the height adjustment piece Fig 3 ref D using the screw and washer provided Fix it to both sides of the bonnet as well using the screws washers and spacers p...

Page 14: ...EPARATION Make sure that the working area around the machine is free of obstacles and has sufficient lighting Before switching on the engine make sure there are no persons animals or vehicles in the v...

Page 15: ...fan and fins regularly Clean the air filter at the same time as well Drive smoothly avoiding brusque starts braking and turns Take care not to touch the silencer when hot When reversing make sure ther...

Page 16: ...nation of the ramps must not exceed 15 WARNING EXERCISE CAUTION WITH GRADIENTS Danger of machine overturning Given its outdoor use it is advisable not to use the flail mower when it is raining The are...

Page 17: ...ding to the tyre width of the machine Proceed with the loading of the machine manoeuvring it caRefully Set the accelerator lever at minimum Fig 1 Ref B and the speed lever Fig 2 Ref N to the 1st gear...

Page 18: ...en position during flail replacement operations with the machine switched off 11 OPERATIONS TO BE CARRIED OUT BEFORE SWITCHING ON Position the flail mower outdoors on sufficiently firm flat soil Read...

Page 19: ...lever at the minimum position Grip the engine pull lead handle Fig 4b and pull gently until you feel the bite then pull on the lead sharply to overcome the pressure prevent kickback and switch on the...

Page 20: ...ter accelerating a little WARNING Select a suitable cutting height to prevent the flails from striking foreign objects 4 To move the machine accelerate and then engage the forward clutch using the rel...

Page 21: ...1 Ref D gradually Overly brusque flail clutch engagement may stall the engine WARNING Take great care because the flails rotate at very high speed 7 Maintaining flail rotation while in reverse gear is...

Page 22: ...LEASE CABLES Fig 5 Ref A Inspect or move the cable sheathing slightly to ensure play of 1 2 mm between the upper part of the cable and the adjustment screw Fig 5 Ref A If there is none restore to idea...

Page 23: ...brake control fig 12 Rif E B3 FORWARD CONTROL CABLE PARKING BRAKE CONTROL CABLE The two cables are controlled at the same time by the lever located on the handlebar in fig 5 Rif C When the lever is o...

Page 24: ...rk properly the brake lining may be worn in which case the shims Fig 8 Ref D must be removed so that the eccentric control pin Fig 8 Ref E is slightly loose and not locked into position C BRAKE ADJUST...

Page 25: ...ng out the screws shown in Figure 9 Ref B pull the spring Ref A Fig 10 off the upper connecting screw Fig 10 Ref B so that the belt tightener Ref C Fig 10 remains free and lowers automatically slip th...

Page 26: ...ef C Fit on a new belt by slipping it onto the engine pulley Fig 11 Ref C first then onto the other Fig 11 Ref B switch on the engine and make sure that the forward clutch engagement lever Fig 1 Ref A...

Page 27: ...ping it onto the large pulley Fig 12 Ref B first then onto the engine pulley Fig 12 Ref C Then switch on the engine making sure that the rotor engagement lever Fig 1 Ref D is released and that in this...

Page 28: ...ce and repair flails Use heavy duty work gloves to check or replace the flails to avoid risk of injury to hands The flail fixing screws and relative nuts Fig 15 Ref B are also subject to wear Always r...

Page 29: ...uty work gloves Work with care 2 Hold the flail firmly 3 Do not grind parallel to the cutting edge Do not grind the cutting edge to razor sharpness leave a flat edge of 0 4 0 6 mm If honed to razor sh...

Page 30: ...not remove the filling cap shown in Fig 16 Ref A then top up with SAE 90 The oil should be replaced after the first 20 hours of use and after this every 100 working hours Remove the drainage cap shown...

Page 31: ...ged or after a maximum of three years along with the fixing bands Old lines may leak fuel Check and regularly adjust the forward clutch control blade clutch control brakes accelerator speed selector l...

Page 32: ...uard Fig 9 Ref D with a blast of compressed air To clean the inside of the flail guard Fig 1 Ref H wash with a jet of water straight after use while still damp When washing carefully cover and protect...

Page 33: ...tegrity of the machine or changing its characteristics the manufacturer will not be liable for the safety of persons or for the faulty operation of the machine All unauthorized modifications to the ma...

Page 34: ...mower Manufacturer s details Machine model Serial number Year of construction Capacity in kW Weight in kg The above information must not be altered or modified in any way It is up to the user to keep...

Page 35: ...hange cutting pattern e g direction 3 increase cutting height Belt slips 1 belt tension inadequate 2 Build up of grass inside flail housing 3 Belt worn 1 Adjust the belt tension 2 Clean the inside of...

Page 36: ...ctrodes Poor power 1 No fuel 2 Air filter blocked 3 Elastic bands worn 1 Refill the tank 2 clean air filter 3 replace elastic bands Engine stalls 1 no fuel 2 feed cock shut off 1 Refill tank with petr...

Page 37: ..._____ _________________________________________________________________ _________________________________________________________________ ______________________________________________________________...

Page 38: ...MOWER model 610 serial number from H000 to H000 year of construction 2008 described as follows Machine for agricultural use for the cutting of shoots grass and brushwood conforms to the Essential Heal...

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