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22

 32801000302

Specifications  subject to change without notice.

INSTALL ALL POWER, INTERCONNECTING
WIRING, AND PIPING TO INDOOR UNIT

1. Run interconnecting piping and wiring from the outdoor unit to

the indoor unit.

2. Connect wiring from outdoor unit per the connection diagram

(see Fig. 39 and Fig. 40).

3. Replace field wiring cover of the indoor unit.

Control box

Fig. 43

 - 

Control Box

4. Connect refrigerant piping and drain line outside of indoor unit.

Complete pipe insulation at flare connection then fasten the
piping and wiring to the wall as required. Completely seal the
hole in the wall.

5. Piping:

c. Cut the pipe, with a pipe cutter, at 90 degrees (see Fig. 44).

d. Remove the service connection, if provided with the unit.

Oblique

DŽ

90

Roughness

Burr

A150767

Fig. 44

 - 

Pipe Cutting

e. Remove all the burrs from the cut cross section of the pipe

avoiding any burrs inside the tubes.

f. Remove the flare nuts attached to the indoor and outdoor

units.

g. Install the correct size flare nut onto the tubing and make the

flare connection. Refer to Table 9 for the flare nut spaces.

Table 9—Flare Nut Spacing

OUTER DIAM. (mm)

A (mm)

Max.

Min.

Ø 1/4"(6.35)

0.05(1.3)

0.03(0.7)

Ø 3/8"(9.52)

0.06(1.6)

0.04(1.0)

Ø 1/2"(12.7)

0.07(1.8)

0.04(1.0)

Ø 5/8"(15.88)

0.09(2.2)

0.08(2.0)

Bar

Copper pipe

Clamp handle

Red arrow mark

Cone

Yoke

Handle

Bar

"A"

A150768

Fig. 45

 - 

Flare Nut Spacing

h. Apply a small amount of refrigerant oil to the flare

connection on the tubing.

i. Align center of the pipes and/or service valve.

Indoor unit tubing

Flare nut

Piping

A150769

Fig. 46

 - 

Align Pipe Center

j. Connect both the liquid and gas piping to the indoor unit.

k. Tighten the flare nut using a torque wrench as specified in

Table 10.

Table 10—Tightening Torque

PIPE DIAMETER INCH (mm)

TIGHTENING TORQUE

Ft-lb

N-m

Ø1

/4

” 

(

6

.

3

5)

10 to 13

13.6 to 17.6

Ø3

/8

” 

(9.52)

24 to 31

32.5 to 42.0

Ø1

/2

” 

(

1

2.

7

)

37 to 46

50.1 to 62.3

Ø

5/8

” 

(

1

5.88)

50 to 60

67.7 to 81.3

Flare nut

Copper tube

A150770

Fig. 47

 - 

Tighten the Flare Nut

6. Connect the drain line. The drain line must not have a trap any-

where in its length, must pitch downwards, and must be insulat-
ed up to the outside wall.

NOTE:  For applications where gravity cannot be used for drainage, a
condensate pump accessory is available. Consult the condensate pump
Installation Instructions for more information.

Summary of Contents for DLFLDA

Page 1: ...mages are for illustration purposes only Actual models may differ slightly TABLE OF CONTENTS PAGE SAFETY CONSIDERATIONS 2 PARTS LIST 3 SYSTEM REQUIREMENTS 4 WIRING 4 DIMENSIONS 5 INSTALLATION CLEARANC...

Page 2: ...ill result in severe personal injury or death WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal i...

Page 3: ...llustration purposes only Notes If the outdoor unit is higher than the indoor unit prevent rain from flowing into the indoor unit along the connection pipe by creating a downward arc in the connection...

Page 4: ...EMF area and communication issues exist a 14 2 stranded shielded wire can be used to replace L2 and S between outdoor unit and indoor unit landing the shield onto ground in the outdoor unit only Sizes...

Page 5: ...2 29 2 14 2 3 3 5 5 3 3 3 3 40 mm 700 200 506 450 137 537 30 152 599 186 50 741 360 84 140 84 84 18 1 18 In 34 65 8 27 26 54 23 62 5 51 27 80 1 97 5 35 30 79 7 48 1 57 36 22 20 3 07 5 83 3 46 4 41 54...

Page 6: ...6 32801000302 Specifications subject to change without notice DIMENSIONS CONT Airflow Airflow Fig 5 Indoor Unit Sizes 58K...

Page 7: ...ess Panel 17 7 in 45cm x 17 7 in 45cm 7 8 in 20cm 11 81 in 30cm 4 in 10cm Bottom Return Blower Motor Service Clearance Filter Service Clearance Blower Motor Service Clearance PCB Board Service Clearan...

Page 8: ...ling grid is supported separately from the unit The ceiling grid must not be supported by any part of the unit or any associated wiring or piping work CAUTION MOUNTING THE UNIT 1 INSTALLING HANGER BOL...

Page 9: ...he condensate piping should be as close to the unit as possible see Fig 17 S Condensate piping should slope downward in the direction of condensate flow with a minimum gradient of 1 100 S When multipl...

Page 10: ...with clamps on both ends c Connect the drainpipe to the connector D see Fig 20 d Plug the power cable of the external pump to CN13 PUMP pin and plug the water level sensor cable to the CN5 WATER to en...

Page 11: ...T PUMP AND DRAINAGE TEST Follow these steps to perform the test 1 Remove the test cover by rotating it counter clockwise as shown in Fig 27 2 Using a piece of tubing or pipe fill the condensate lift p...

Page 12: ...lection either SP or AF NOTE T1 T2 T26 T3 T4 are sub menus for thermistors Do not select for setting external static pressure Fig 30 Wired Controller Menu Selection 1 If setting the external static pr...

Page 13: ...40 Pa 24 42 72 98 0 100 24 In WG 0 10 0 216 0 336 0 528 0 0 64 Pa 25 54 84 132 0 160 36 In WG 0 168 0 312 0 48 0 62 0 0 64 Pa 42 78 120 155 0 160 48 In WG 0 18 0 404 0 616 0 64 0 0 64 Pa 45 101 154 1...

Page 14: ...14 32801000302 Specifications subject to change without notice FAN PERFORMANCES AT VARYING STATIC PRESSURES CONT Fig 32 Fan Performance 40MBDQ09...

Page 15: ...32801000302 15 Specifications subject to change without notice FAN PERFORMANCES AT VARYING STATIC PRESSURES CONT Fig 33 Fan Performance 40MBDQ12...

Page 16: ...16 32801000302 Specifications subject to change without notice FAN PERFORMANCES AT VARYING STATIC PRESSURES CONT Fig 34 Fan Performance 40MBDQ18...

Page 17: ...32801000302 17 Specifications subject to change without notice FAN PERFORMANCES AT VARYING STATIC PRESSURES CONT Fig 35 Fan Performance 40MBDQ24...

Page 18: ...18 32801000302 Specifications subject to change without notice FAN PERFORMANCES AT VARYING STATIC PRESSURES CONT Fig 36 Fan Performance 40MBDQ36...

Page 19: ...32801000302 19 Specifications subject to change without notice FAN PERFORMANCES AT VARYING STATIC PRESSURES CONT Fig 37 Fan Performance 40MBDQ48...

Page 20: ...20 32801000302 Specifications subject to change without notice FAN PERFORMANCES AT VARYING STATIC PRESSURES CONT Fig 38 Fan Performance 40MBDQ58...

Page 21: ...5 0 56 420 48 3 2 0 75 560 58 3 65 0 952 1000 LEGEND FLA Full Load Amps CONNECTION DIAGRAMS Fig 39 Connection Diagrams sizes 09 to 24 Fig 40 Connection Diagrams sizes 36 and 58 Fig 41 Control and Powe...

Page 22: ...Table 9 for the flare nut spaces Table 9 Flare Nut Spacing OUTER DIAM mm A mm Max Min 1 4 6 35 0 05 1 3 0 03 0 7 3 8 9 52 0 06 1 6 0 04 1 0 1 2 12 7 0 07 1 8 0 04 1 0 5 8 15 88 0 09 2 2 0 08 2 0 Bar C...

Page 23: ...a wireless remote controller is used relocate the IR receiver within line of sight of remote location using the 6 ft cable included The factory location of the IR receiver is inside the control box s...

Page 24: ...Open front panel of the indoor unit 4 Push the manual switch once to energize the unit The set conditions of manual operation are as follows Preset set point 76_F 24_C Fan speed AUTO Discharge air dir...

Page 25: ...F6 Compressor low pressure protection H 4 times X E3 Indoor fan speed has been out of control H 5 times X E4 Indoor room temperature sensor T1 open circuit or short circuit H 6 times X E5 Evaporator...

Page 26: ...26 32801000302 Specifications subject to change without notice Copyright 2018 International Comfort Products CMNA 1025 Cobb Place Blvd NW Kennesaw GA 30152...

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