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SERVICE INFORMATION 

TOOLS AND MEASURING INSTRUMENTS

 

NECESSARY TOOLS 

Tools normally used for TV servicing are sufficient. 

Standard tools are listed below. 

• Diagonal pliers 

• Long nose pliers 

• Phillips screwdriver 

• Flat blade screwdriver 

• Wrench (size 5mm) 

• Nutdriver (size 5mm) 

• Adjustable wrench 

• Soldering iron 

• Solder 

• Vinyl insulation tape 

• Polishing cloth 

 

 

MICROWAVE LEAKAGE TEST

 

CAUTIONS 

• Be sure to check microwave leakage prior to 
servicing the oven if the oven is operative prior to 
servicing. 
• The service personnel should inform the 
manufacture importer, or assembler of any certified 
oven unit found to have a microwave emission 
level in excess of 5 mW/cm

2

 

and should repair any 

unit found to have excessive emission levels at no cost 

to the owner and should ascertain the cause of the 

excessive leakage. The service personnel should 

instruct the owner not to use the unit until the oven has 

been brought into compliance. 

• If the oven operates with the door open, the service 
personnel should: 
- Tell the user not to operate the oven. 
- Contact the manufacturer. 

• The service personnel should check all surface and 

vent openings for microwave leakage. 

• Check for microwave leakage after every servicing. The 

power density of the microwave radiation leakage 

emitted by the microwave oven should not exceed 

5 mW/cm

2

. Always start measuring of an unknown field 

to assure safety for operating personnel from radiation 

leakage. 

 

NECESSARY MEASURING 
INSTRUMENTS 

• TESTER(VOLTS-DC, AC., Ohmmeter) 

• Microwave survey meter 

- Holaday HI-1710(A) 

- Narda 8100 

8200 

• Inch scale 

• 600 cc non conductive material beaker (glass or 

plastic), inside diameter: approx. 8.5 cm(3

1/2 

in.) 

• Cylindrical and made of borosilicate glass vessel. 

max. thickness: 3 mm 

outside diameter: approx. 190mm 

height: approx. 90mm 

• Glass thermometer: 100°C or 212°F (1 deg scale)

 

MEASURING MICROWAVE ENERGY 
LEAKAGE 

• Pour 275±15 cc of 20±5°C(68±9°F) water in a 
beaker 
which is graduated to 600 cc, and place the beaker 
on the center of the turntable. 
• Set the energy leakage monitor to 2,450 MHz and 
use it following the manufacturer's recommended 
test procedure to assure correct result. 
• When measuring the leakage, always use the 2-
inch (5 cm) spacer supplied with the probe. 
• Operate the oven at its maximum output. 
• Measure the microwave radiation using and 
electromagnetic radiation monitor by holding the 
probe perpendicular to the surface being measured 
Move probe along shaded area 
Probe scanning speed: Less than 2.5 cm/sec 

 

5-1 

Summary of Contents for AM823AZI-P00C

Page 1: ...MICROWAVE OVEN MODEL AM823AZI P00C 800W 220 V 50Hz SERVICE MANUAL CAUTION BEFORE SERVICING THE UNIT READTHE SAFETY PRECAUTIONS IN THIS MANUAL...

Page 2: ...r closing 3 seal and sealing surfaces arcing wear and other damage 4 damage to or loosening of hinges and latches 5 evidence of dropping or abuse C Before turning on microwave power for any service te...

Page 3: ...M 4 1 CIRCUIT DESCRIPTION 4 2 SERVICE INFORMATION 5 1 TOOLS AND MEASURING INSTRUMENTS 5 1 MICROWAVE LEAKAGE TEST 5 2 MEASUREMENT OF MICROWAVE POWER OUTPUT 5 3 TROUBLE SHOOTING PROCEDURES 5 4 COMMON BR...

Page 4: ...atch hole and the interlock switches area Unlike other appliances the microwave oven is high voltage and high current equipment Though it is free from danger in ordinary use extreme care should be tak...

Page 5: ...gth among the molecule and changed to microscopic microwave heating Microwave heating not only concerned the nature of the matter itself but also closely connected with the electric field strength and...

Page 6: ...and flat surface at least 10 cm 4 inches from the wall 7 Place the microwave oven as far away as possible from TV RADIO COMPUTER etc to prevent interference BEFORE YOU BEGIN READ THE FOLLOWING INSTRUC...

Page 7: ...AM823AZI P00C...

Page 8: ...r is also directed into the oven to exhaust the vapor in the oven through the upper plate Timer starts rotating 3 2 volts AC is generated from the filament winding of the high voltage transformer This...

Page 9: ...icrowave leakage Check for microwave leakage after every servicing The power density of the microwave radiation leakage emitted by the microwave oven should not exceed 5 mW cm2 Always start measuring...

Page 10: ...n 1 inch sec 2 5 cm sec along the shaded area otherwise a false reading may result The test probe must be held with the grip portion of the handle A false reading may result if the operator s hand is...

Page 11: ...on the center of the turntable which is in the lowest position and the microwave power switched on The time T for the temperature of the water to rise by a value T of 10 2 K is measured where T is th...

Page 12: ...Measure the insulating resistance with a multi meter or a mega ohmmeter The value should not less than 2 mega ohm Otherwise part examination should be taken at once Such as checking whether the motor...

Page 13: ...itor pole and the cabinet FIG 5 6 should be checked If the resistance value between the capacitor pole and the cabinet is the capacitor is normal Then check the earth of the magnetron s two filament t...

Page 14: ...t the upper screw Loosen out the screw push the door close to the oven to hook the door hook with the plastic parts then tighten the screw again If the leakage is larger at the right below then adjust...

Page 15: ...cutout is playing its protective role and you should check whether the fan is working in normal Turn off the oven pull out the power plug take down the outer case discharge the capacitor then turn th...

Page 16: ...Turntable Motor Wire leads removed Measure the resistance Ohm meter scale R 1000 Normal Approx 3 2k Abnormal or Several NOTE z A MICROWAVE LEAKGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS SERVICE...

Page 17: ...Insert the plug securely 3 Change the weave 5 The oven can heat within 2 3 minutes but can not heat from the fourth minutes 1 The winding of the fan motor in open circuited 2 The fan falls off 3 The...

Page 18: ...ck the electrical continuity 2 2 Make sure the power cord is pulled out and the high voltage capacitor is discharged before the electrical continuity check 2 3 Set the ohmmeter to Low Resistance range...

Page 19: ...3 Check the following items before turning the oven ON 1 Proper door closing seal choke surfaces and hinges 2 No outer case damage 3 Proper interlock and monitor operations Insulation Resistance Test...

Page 20: ...AM823AZI P00C...

Page 21: ...AG82 A P00C 3 ZI...

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