Middleby CROWN OB-2-1-27-E Installation & Operation Manual Download Page 16

INSTALLATION AND OPERATION MANUAL, OYSTER BAR (ELECTRIC), 

MODELS:  OB-2-1-27-E, OB-2-2-27-E, OB-4-1-48-E, OB-4-2-54-E

PART NUMBER 10103R1

16

2005-03-23

7.0  KETTLE FUNCTIONING MODE

FUNCTIONING MODE

Direct connected steam jacketed kettles consist of a stainless steel bowl and a stainless steel
jacket which envelopes the lower surface of the bowl thus forming a sealed pressure vessel
(chamber) into which steam is introduced by means of a manual control valve.  

The kettle bowl is the container for the food product which ideally should be of a liquid or semi-
liquid consistency to achieve complete contact with the bowl surface and thus fully absorb the
heat transmitted through that surface.

The temperatures required for the cooking process to function adequately must be greater than
the boiling point of the liquid food product.  Further, the greater the steam pressure used, the
higher the temperature and consequently the quicker the cooking process.  For example, steam
pressurized at 30 p.s.i. attains a temperature of 274 degrees Fahrenheit (135 degrees Celsius). 

In the initial stages of the cooking process when the steam comes in contact with the cold kettle
bowl surface it condenses and forms considerable amounts of water.  A thermostatic steam
trap is plumbed to the exit end of the kettle jacket.  This trap is a mechanical device that closes
on high temperatures and opens when the temperature drops thus allowing the water formed
from condensate to exhaust but retain steam under pressure.

8.0  KETTLE OPERATING PROCEDURES

WARNING:  The kettle and its parts are hot.  Use care when

operating, cleaning or servicing the kettle.

1. Fill kettle with product to desired level.

2. Slowly turn the steam control valve ON to full open position.

3. The water or food should boil 3 - 4 minutes per gallon.  If it does not, then incoming

pressure should be checked to determine that it is adequate to operate the kettle efficiently.

4. Regulate steam control valve depending on type of food being prepared.

5. When food is cooked, turn off steam, remove food and clean kettle immediately to prevent

residue from drying on kettle bowl surface.  

9.0  KETTLE  PREVENTIVE MAINTENANCE

No preventive maintenance is required other than adhering to the Cleaning Procedure instructions.

Summary of Contents for CROWN OB-2-1-27-E

Page 1: ...e instructions thoroughly before installing or servicing this equipment IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment Model _____...

Page 2: ...WARNING Improper installation operation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly...

Page 3: ...OF CONTENTS DESCRIPTION PAGE Important Notes for Installation and Operation 2 1 0 Service Connections 4 2 0 Installation Instructions 6 3 0 Operating Instructions 9 4 0 CSD 1 Optional Feature 10 5 0...

Page 4: ...INSTALLATION AND OPERATION MANUAL OYSTER BAR ELECTRIC MODELS OB 2 1 27 E OB 2 2 27 E OB 4 1 48 E OB 4 2 54 E PART NUMBER 10103R1 4 2005 03 23 1 0 SERVICE CONNECTIONS...

Page 5: ...INSTALLATION AND OPERATION MANUAL OYSTER BAR ELECTRIC MODELS OB 2 1 27 E OB 2 2 27 E OB 4 1 48 E OB 4 2 54 E PART NUMBER 10103R1 5 2005 03 23 1 0 SERVICE CONNECTIONS...

Page 6: ...ible shipping damage If the appliance is found to be damaged save the packaging material and contact the carrier within 15 days of delivery Before installing verify the electrical rating agrees with t...

Page 7: ...choring devices not supplied 5 Place appliance back in the installation position 6 Place carpenter s level on top appliance and re level side to side and front to back 7 Bolt and anchor appliance secu...

Page 8: ...Connection The incoming cold water supply connection at the rear of the boiler cabinet requires 3 8 tubing and water pressure of 25 50 psig A manual shut off valve must be provided convenient to the...

Page 9: ...water quality the owner must supply proper water to the boiler see page 4 Water Level Control While boiler is ON briefly open the water level control valve once a day to remove any sediment that might...

Page 10: ...it Once the water in the boiler has reached the proper level the level control will stop the flow of water to the boiler As water is consumed in the production of steam the level control will supply a...

Page 11: ...DBY pilot light amber will come on High Pressure Condition A high pressure safety switch is installed on the boiler Should the pressure exceed the limit of this device the boiler will be shut down and...

Page 12: ...mber by blowing down the control so that the accumulation of sediment does not interfere with the movement of the float in the control Control must be flushed at least once a day CAUTION Protect yours...

Page 13: ...of unit clean at all times CAUTION Take extra caution when blowing down water level control or tripping safety valve as extreme hot water and live steam are present DESCALING BOILER It is recommended...

Page 14: ...allow two hours for descaling and cleaning DO NOT TURN ON STEAM to attached appliances or to upper compartment 7 Open both the blowdown and low water level control valves for complete drainage After...

Page 15: ...k drain valve is closed 5 Supply water pressure too low Automatic blowdown valve does not drain 1 Defective blowdown valve 2 Heat exchanger build up of scale clogging drain lines and valve Boiler achi...

Page 16: ...es Fahrenheit 135 degrees Celsius In the initial stages of the cooking process when the steam comes in contact with the cold kettle bowl surface it condenses and forms considerable amounts of water A...

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