Middleby CROWN GL-30 Installation & Operation Manual Download Page 1

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MANUAL

1015

INSTALLATION & OPERATION

MANUAL

Gas Fired

Stationary

Kettle

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read

the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

IMPORTANT FOR FUTURE REFERENCE

Please complete this information and retain this

manual for the life of the equipment:

Model #:   ___________________________
Serial #:   ___________________________
Date Purchased:   ____________________

CROWN FOOD SERVICE EQUIPMENT

Middleby

Compan

70 Oakdale Road, Downsview (Toronto) Ontario, Canada, M3N 1V9

Telephone: 919-762-1000 www.crownsteamgroup.com

Printed in Canada

Summary of Contents for CROWN GL-30

Page 1: ...ons thoroughly before installing or servicing this equipment IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment Model ________________...

Page 2: ...erty damage injury or death Read the installation operating and maintenance instructions thoroughly before installing operating or servicing this equipment PURCHASER Instructions to be followed in the...

Page 3: ...1 28 TABLE OF CONTENTS DESCRIPTION PAGE Important Notes for Installation and Operation 2 1 0 Service Connections 4 2 0 Installation 5 3 0 Performance Check 9 4 0 Operation 10 5 0 Maintenance 15 6 0 Se...

Page 4: ...INSTALLATION AND OPERATION MANUAL GAS KETTLE MODEL GL 30 10156R2 4 2012 11 28 1 0 SERVICE CONNECTIONS...

Page 5: ...ecommended that a canopy extend 6 past appliance and be located 7 5 feet from the floor Filters should be installed at an angle of 45 degrees or more with the horizontal This position prevents drippin...

Page 6: ...atmosphere 6 Check the pressure gauge on the front panel before operating If the pressure gauge does not indicate green vacuum zone below 0 psi see Re establishing Vacuum section under SERVICE after...

Page 7: ...he unit has been put in operation Use soapy water only for testing on all gases Never use an open flame to check for gas leaks NOTICE If this equipment is being installed at over 2 000 feet altitude a...

Page 8: ...ttached to the appliance is on bottom of unit directly below relief valve If the unit is also equipped with an optional water fill valve it too must be installed with a flexible water supply tube a qu...

Page 9: ...are wired as above using only two supply wires The third supply wire is not connected and must be properly terminated 3 220 VAC 50 Hz Single Phase Units equipped with this voltage rating should be wir...

Page 10: ...l the leak has been corrected GAS CONTROL INSTRUCTIONS START UP 1 Turn thermostat to OFF position and power switch to OFF position 2 Open control panel access door located on right side at bottom 3 Tu...

Page 11: ...commended for easy access in the lighting of the pilot burner 6 Turn dial on combination gas control to ON SHUT DOWN STANDBY 1 Turn combination control to PILOT position COMPLETE SHUTDOWN 1 Turn combi...

Page 12: ...on See Adding Water section of service instructions 4 Thermostat The thermostat selects the desired internal kettle operating temperature 5 Pressure Gauge The pressure gauge indicates the internal ope...

Page 13: ...ean as required or on a daily basis See Cleaning section under MAINTENANCE Appliances equipped with casters have been installed with a restraint to limit their movement to prevent damage to the gas su...

Page 14: ...add a small amount of the liquid and stir to form a thin paste Turn on the kettle and add the remainder of the liquid Continue as per recipe instructions When browning meat bring the kettle up to temp...

Page 15: ...ust the unit for maximum performance It is NOT RECOMMENDED to use cleaning agents that are corrosive Use of cleaning agents that contain chloride acids or salts are corrosive and may cause pitting and...

Page 16: ...ng check that the kettle has cooled enough to touch it 1 Rinse the inside of the kettle thoroughly and drain to remove any food particles 2 Using a nylon brush clean the kettle with a mild detergent a...

Page 17: ...the plug by first removing the handle then turn the plug to line up with the pin and pull with both hands It is important to use both hands because the plug is heavy 2 Put the plug in a plastic pail...

Page 18: ...f one hour 3 Thoroughly wash all of the vinegar away with fresh clear water Dry the surface completely and allow one hour before using the appliance to cook Following daily and period maintenance proc...

Page 19: ...then be required TO REMOVE HEAT TINT Darkened areas sometimes appear on stainless steel surfaces where the area has been subjected to excessive heat These darkened areas are caused by thickening of t...

Page 20: ...ot high pressure fluid may be discharged from body drain and vent during try lever test Care must be taken to avoid any bodily contact CAUTION High sound levels may be experienced during try lever tes...

Page 21: ...the unit was manufactured Wiring diagrams for the unit are located in a small envelope affixed to the rear side of the front control panel Orifice Size Unit Total Input Natural Propane GL 30 100 000...

Page 22: ...t access door The pressure regulator adjustment is on the lower right side of the gas control The large slotted cap must be removed to access the adjustment screw ADJUSTMENTS To check the manifold pre...

Page 23: ...e pressure PRESSURE SWITCH The pressure switch should not be adjusted until it is determined to be the cause of an operating pressure deficiency See Thermostat section to determine if the source of di...

Page 24: ...elief valve should not open Kettle pressure may rise 3 or 4 psi even after burners shut down 5 Relief valve should not open when kettle pressure is 40 psi pressure switch setting is satisfactory 6 If...

Page 25: ...Using pure distilled water only pour the water into the opening A funnel will be helpful Water will enter the kettle slowly as air must escape through the same hole Water should be added until water...

Page 26: ...close and tighten the nut This should remove the air and any loss in performance should return Should the kettle fail to maintain a vacuum after repeated attempts to establish it further checks should...

Page 27: ...main gas solenoid Main gas supply off Bad pressure switch Pilot out Bad thermostat Low water Excessive flame rollout on ignition carboning Natural gas unit on propane Excessive gas pressure Incorrect...

Page 28: ...LE MODEL GL 30 Problem Look For 10156R2 28 2012 11 28 Bad gas control Loose thermocouple connection Thermocouple not mounted to pilot correctly Pilot will not light Gas control valve not on pilot posi...

Page 29: ...hewan Alberta 780 998 8282 Sarnia Ontario 519 339 3711 Varennes Quebec 450 652 1000 Product DOWFROST HD HEAT TRANSFER FLUID DYED Product Code 04632 Effective Date 2 20 01 Date Printed 07 10 02 MSD 002...

Page 30: ...ON Single dose oral toxicity is considered to be extremely low No hazards anticipated from swallowing small amounts incidental to normal handling operations INHALATION At room temperature vapours are...

Page 31: ...HYSICIAN No specific antidote Supportive care Treatment based on judgment of the physician in response to reactions of the patient 5 FIRE FIGHTING MEASURES FLAMMABLE PROPERTIES FLASH POINT 214 F 107 C...

Page 32: ...moved by flushing with water to protect personnel and minimize property damage Burning liquids may be extinguished by dilution with water Do not use direct water stream May spread fire Fight fire fro...

Page 33: ...se safety glasses Safety glasses should be sufficient for most operations however for misty operations wear chemical goggles SKIN PROTECTION Use gloves impervious to this material RESPIRATORY PROTECTI...

Page 34: ...POLYMERIZATION Will not occur 11 TOXICOLOGICAL INFORMATION See Section 3 for Potential Health Effects For detailed toxicological data write or call the address or non emergency number shown in Sectio...

Page 35: ...nerator THE DOW CHEMICAL COMPANY HAS NO CONTROL OVER THE MANAGEMENT PRACTICES OR MANUFACTURING PROCESSES OF PARTIES HANDLING OR USING THIS MATERIAL THE INFORMATION PRESENTED HERE PERTAINS ONLY TO THE...

Page 36: ...s of the effective date shown above However no warranty express or implied is given Regulatory requirements are subject to change and may differ from one location to another it is the buyer s responsi...

Page 37: ...considered under applicable definitions to meet the following categories Not to have met any hazard category TOXIC SUBSTANCES CONTROL ACT TSCA All ingredients are on the TSCA inventory or are not req...

Page 38: ...product is not a Controlled Product under WHMIS CANADIAN ENVIRONMENTAL PROTECTION ACT CEPA This product contains one or more substances which are not listed on the Canadian Domestic Substances List DS...

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