Middleby CROWN ELT-20F Installation & Operation Manual Download Page 8

INSTALLATION AND OPERATION MANUAL, SELF-GENERATING STEAM FULL JACKETED 

TILTING FLOOR MOUNTED KETTLES, MODELS ELT-20F, ELT-30F, ELT-40F, ELT-60F

FUNCTIONING MODE

All electrically powered self-generating, steam jacketed kettles, consist of a jacket containing a
permanent solution of distilled water sufficient to completely immerse and protect replaceable
electric heating elements.

To minimize tampering, the Safety Valve is plumbed toward the rear of the kettle jacket. 
Should any component malfunction and cause the pressure in the jacket to reach the rated
pressure of the kettle, this protective device will open automatically and release excessive
pressurized steam.

When the Power Switch is turned ON and the Temperature Control (Thermostat) Knob dialed,
the TEMPERATURE pilot light will light and contactors will close to allow power to the elements. 
Steam generation will commence and continue until the preselected temperature is reached, at
which point the contactors open, cutting off power to heating the elements.  The
TEMPERATURE pilot light will then extinguish.  When the temperature of the water in the
jacket drops slightly, the cycle will repeat itself thus making it possible to maintain any selected
precise cooking mode temperature.

The temperature required for the cooking process to function adequately must be greater than
the boiling point of the liquid food product.  Further, the higher the temperature, the greater the
steam pressure attained in the jacket and consequently the quicker the cooking process.  For
example, steam pressurized at 30 p.s.i. attains a temperature of 274º Fahrenheit.

Since air is an unsuitable media through which heat may be transferred, it has been removed
from the kettle jacket during testing at the factory.  The Pressure Gauge should indicate
vacuum in the jacket in green zone on the gauge (approximately 20 - 25 inches Hg) when the
kettle is cold or has been inoperative for some time.  The kettle jacket is intended to function at
all times as a completely sealed self-contained chamber and it is especially advisable not to trip
the safety relief valve during inoperative periods since this will break the vacuum seal and allow
air to enter the kettle jacket.

The Temperature Controls (thermostats) used in these kettles have been calibrated to prevent
the heating elements from generating steam pressure that would exceed the rated working
pressure of the kettle.  In the unlikely event that the Temperature Control fails and the heating
elements remain energized, the Safety Valve will blow and release the excessive pressure and
steam from the jacket, consequently lowering the water level in the jacket. The Safety Probe
sensing depletion of the water level in the kettle jacket will not only activate the LOW WATER
level indicator pilot light, but also signal the Liquid Level Control to switch off power and de-
energize the circuit to the heating elements (preventing element burn outs) until the water level
is adequately replenished.

Part No. 10170R3

8

2018-07-19

Summary of Contents for CROWN ELT-20F

Page 1: ...maintenance instructions thoroughly before installing or servicing this equipment IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment...

Page 2: ...ow this symbol to avoid possible injury or death WARNING Improper installation operation adjustment alteration service or maintenance can cause property damage injury or death Read the installation op...

Page 3: ...TABLE OF CONTENTS DESCRIPTION PAGE Important Notes for Installation and Operation 2 1 0 Service Connections 4 2 0 Installation Instructions 5 3 0 Introduction 7 4 0 Operation Instructions 9 5 0 Cleani...

Page 4: ...INSTALLATION AND OPERATION MANUAL SELF GENERATING STEAM FULL JACKETED TILTING FLOOR MOUNTED KETTLES MODELS ELT 20F ELT 30F ELT 40F ELT 60F 1 0 SERVICE CONNECTIONS Part No 10170R3 4 2018 07 19...

Page 5: ...in accordance with 1 State and or local codes 2 In the USA the National Electrical code ANSI NFPA 70 latest edition In Canada the Canadian Electrical Code Part 1 CSA Standard C22 1 latest edition 2 S...

Page 6: ...must be grounded in accordance with requirements of the National Electrical Code or applicable local codes Ground kettle to terminal provided in control housing Once proper connections are made repla...

Page 7: ...sealed chamber with a permanent solution of water and antifreeze sufficient not only to immerse and thereby protect replaceable electric heating elements but also provide the steam source during the...

Page 8: ...temperature the greater the steam pressure attained in the jacket and consequently the quicker the cooking process For example steam pressurized at 30 p s i attains a temperature of 274 Fahrenheit Si...

Page 9: ...eading Reading should be in the green area of the gauge indicating 25 30 In Hg 630 730 mm Hg of vacuum If reading is not low enough follow VENTING procedure in Troubleshooting section prior to using k...

Page 10: ...64E Celsius 5 178E Fahrenheit 76E Celsius 6 200E Fahrenheit 88E Celsius 7 220E Fahrenheit 100E Celsius 8 240E Fahrenheit 111E Celsius 9 260E Fahrenheit 122E Celsius 10 280E Fahrenheit 134E Celsius Whe...

Page 11: ...ore cleaning check that the kettle has cooled enough to touch it 1 Rinse the inside of the kettle thoroughly and drain to remove any food particles 2 Using a nylon brush clean the kettle with a mild d...

Page 12: ...g to line up with the pin and pull with both hands It is important to use both hands because the plug is heavy 2 Put the plug in a plastic pail that contains a mild soap solution A plastic pail works...

Page 13: ...ugh and frequent cleaning or the life of the equipment could be adversely affected STAINLESS STEEL To remove normal dirt grease or product residue from stainless steel use ordinary soap and water with...

Page 14: ...y the foregoing but tint which does not respond to this procedure calls for a vigorous scouring in the direction of the polish lines using SCOTCH BRITE scouring pads or a STAINLESS scouring pad in com...

Page 15: ...period CAUTION Hot high pressure fluid may be discharged from body drain and vent during try lever test Care must be taken to avoid any bodily contact CAUTION High sound levels may be experienced duri...

Page 16: ...o operate the following procedure must be followed The kettle must be cool before proceeding with the following steps 1 Trip the safety relief valve lever to relieve all pressure from the kettle jacke...

Page 17: ...equate in jacket Follow LOW WATER LEVEL instructions 3 If water level is sufficient and kettle refuses to operate then check that Tilt Interlock Switch in Console is fully engaged when kettle is in it...

Page 18: ...temperature control thermostat to 10 Heat kettle until indicator light goes off 3 Using a 7 16 wrench open bleed vent one full turn for 10 seconds and then close Located on back of kettle before press...

Page 19: ...CY Fort Saskatchewan Alberta 780 998 8282 Sarnia Ontario 519 339 3711 Varennes Quebec 450 652 1000 Product DOWFROST HD HEAT TRANSFER FLUID DYED Product Code 04632 Effective Date 2 20 01 Date Printed 0...

Page 20: ...cause flaking and softening of skin INGESTION Single dose oral toxicity is considered to be extremely low No hazards anticipated from swallowing small amounts incidental to normal handling operations...

Page 21: ...se effects anticipated by this route of exposure incidental to proper industrial handling INHALATION Remove to fresh air if effects occur Consult a physician NOTE TO PHYSICIAN No specific antidote Sup...

Page 22: ...available General purpose synthetic foams including AFFF or protein foams may function but much less effectively Do not use direct water stream May spread fire MEDIA TO BE AVOIDED Do not use direct wa...

Page 23: ...ecial handling requirements data available HANDLING See Section 8 Exposure Controls Personal Protection STORAGE See Section 10 Stability and Reactivity 8 EXPOSURE CONTROLS PERSONAL PROTECTION ENGINEER...

Page 24: ...TY CHEMICAL STABILITY Thermally stable at typical use temperatures CONDITIONS TO AVOID Avoid use temperatures above 450EF 232EC Product can degrade at elevated temperatures Generation of gas during de...

Page 25: ...s Material is readily biodegradable Passes OECD test s for ready biodegradability Degradation is expected in the atmospheric environment within minutes to hours ECOTOXICITY Based largely or completel...

Page 26: ...D O T regulatory information if required consult transportation regulations product shipping papers or contact your Dow representative CANADIAN TDG INFORMATION For TDG regulatory information if requir...

Page 27: ...orization Act of 1986 SARA Title III and is considered under applicable definitions to meet the following categories Not to have met any hazard category TOXIC SUBSTANCES CONTROL ACT TSCA All ingredien...

Page 28: ...IS Classification for this product is This product is not a Controlled Product under WHMIS CANADIAN ENVIRONMENTAL PROTECTION ACT CEPA This product contains one or more substances which are not listed...

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