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11

Midco International Inc.

8471 91

MADE

 in the 

USA

Part 1 - Installation & Service

26. 

Check gas pressure on side inlet of fi rst solenoid gas valve. 

27. 

Inlet pressure to side inlet of fi rst solenoid gas valve at high fi re should be 5″ WC. 

28. 

Readjust main gas pressure regulator if required.

29. 

Check diff erential gas pressure at barb fi ttings.

30. 

Diff erential gas pressure should be 1.8″ WC for high fi re.

31. 

To adjust high fi re fi nal setting the manual valve downstream of Dungs valve can be closed  

 

slightly.

Power up unit and the starting sequence begins. The EBM blower motor is energized and will run up 
to high blower speed for 20 seconds. After initial prepurge the EBM blower motor will modulate down 
to low speed. Once EBM blower motor reaches low speed the main gas valve and ignition control 
will be energized. If the burner lights and the temperature control is calling for heat the burner will be 
modulated depending on the DC Volt signal being generated from the temperature control.

 

 

  

 

    __________________________________________

The Midco LNB burner comes with a limiting gas orifi ce which is required to maintain the Low NOx 
readings  and  fi ring  rate.  The  orifi ce  is  located  between  the  Ratio  Regulator  Zero  Governor  valve 
and EBM blower inlet. Do not attempt to modify the location or orifi ce size. Attach a diff erential gas 
pressure manometer to check gas fl ow. The locations for attaching the gas pressure manometer are 
located on the main gas valves. See page 4. Of the two taps that should be used, one is located on 
the upstream tap on fi rst main gas valve and the other on the downstream bottom tap on the 2nd main 
gas valve for LNB 1000. Refer to piping diagram, Figure # 4A, for proper location. For LNB 500 attach 
a diff erential gas pressure manometer to check for gas fl ow to outlet pressure tap on main gas valve, 
and the other on the 1/8″ tap on gas pipe downstream of main gas valve. Remove the plug on both 
fi ttings. Attach a barb fi tting in order to hook up the required tubing to the diff erential gas pressure 
manometer. Set temperature control below booth temperature so burner will light and stay lit at low 
fi re (or remove DCV wiring from RTC board). Energize burner power switch.

The burner blower will be energized and start sequence will begin. Once the main fl ame is established 
the burner will start at low fi re. The gas pressure at the two gas pressure taps will be approximately. 
0.11″ W.C. to .25″ WC. This is the minimum fi ring rate for the Midco LNB burner.

Adjusting low fi re:

  If the fl ame stays on and low fi re setting is too high, adjust low fi re on the Ratio 

Regulator Zero Governor. The LNB burner is shipped with the adjustment screw located on the top of 
the Ratio Regulator Zero Governor at 4-5 turns counterclockwise. To decrease low fi re turn the screw 
counterclockwise. To increase low fi re turn the screw clockwise. If the low fi re is adjusted properly 
the  fl ame  will  be  mostly  blue  with  a  slight  orange  glow,  visually  inspect  the  fl ame  through  burner 
peep sight. Check the diff erential gas pressure and fl ame signal and adjust  the Ratio Regulator Zero 
Governor valve as required.

Adjusting high fi re:

 Turn temperature control above set point to provide 10 DCV to RTC board to 

set high fi re. Minimal adjustments can be made. Check inlet pressure to fi rst gas valve it should be 5″ 
W.C. maximum. Adjust main gas pressure regulator if required. Flame signal should be steady and 
above 2 UA DC. For gas pressure settings see Charts 1 & 2 on page 5.
 

 

  

 

    __________________________________________

Burner Ignition Sequence with Fenwal control.

 

1. 

Call for heat

 

 

a.  LNB Burner blower will go to maximum speed

 

 

b.  SCEBM-1 control LED will fl ash red

 

2. 

After 20 seconds delay

 

 

a.  LNB burner will go to minimum speed

 

 

b.  Ignition control will be energized

 

 

c.  Ignition control will send 120V to the spark generator

 

 

d.  SCEBM-1 control LED will remain solid red

 

 

e.  Main gas valves will be energized

 

 

f. 

SCEBM-1 control LED will fl ash red (DC signal below 2 DCV) or green (DC signal    

 

 

 

above 2 DCV), depending on DCV signal

V      Burner Setup

VI              Burner 

Ignition Sequence

IV  Burner Startup 

Continued

Summary of Contents for LNB 1000 Series

Page 1: ... result in minor personal injury or product and property damage BURNER MODEL ______________________________________ BILL OF MATERIAL NUMBER ______________________________________ SERIAL NUMBER ______________________________________ WIRING DIAGRAM ______________________________________ FOR SERVICE CONTACT Name _______________________________________________ Address _________________________________...

Page 2: ...et the changing emission requirements required today LNB With Chamber LNB 500 LNB 1000 MIN VELOCITY 1000 FPM 1000 FPM MAX VELOCITY 3500 FPM 3500 FPM COMBUSTION AIR 125 CFM 250 CFM MIN CHAMBER INSERTION DEPTH 4 5 4 5 MAX CHAMBER INSERTION DEPTH 25 0 25 0 FIRING RATE NATURAL 2 LNB 500 LNB 1000 Push Through Pull Through Push Through Pull Through MIN MBH 3 100 125 150 225 MAX MBH 3 500 500 1000 1000 G...

Page 3: ...hamber is more than 28 a bottom profile plate may be required 3 Any component for example motor blower baffle etc should be 18 away from the chamber 4 3 o clock arrangement is preferred 5 For more information or special requirement please contact our Midco sales engineering team I Installation Continued P MV 5 ENCIRCLED SPARK IGNITION CONTROLLER P TERMINAL ON RTC BOARD SOLID WIRING AND COMPONENTS ...

Page 4: ...pens in high fire P30 Prepurging P36 Actuator closes to ignition position P38 Preignition Sparking P40 Ignition Gas valve on P44 End of safety time oP Operation modulating operation oP Present output FL Flame current Loc Lockout BLOWER MOTOR SPEED CONTROL W BL R Y BLOWER MOTOR POWER SUPPLY G R BK M 4 P74 Post purging G 6 9 4 BK BL TEMPERATURE CONTROL 0 10 VDC BL 7 BL X10 06 1 2 3 X10 05 2 1 4 5 X4...

Page 5: ...MADE in the USA Part 1 Installation 8471 91 Midco International Inc 5 Chart 1 Siemens Control Lock Codes Error Code List Siemens Control Lock Codes II Wiring Continued ...

Page 6: ...6 Midco International Inc 8471 91 MADE in the USA Part 1 Installation Chart 2 Siemens Control Display of Flame Current Siemens Control Display of Flame Current II Wiring Continued ...

Page 7: ... International Inc 8471 91 MADE in the USA Part 1 Installation __________________________________________ Chart 3 Siemens Control Sequence of Operation Siemens Control Sequence of Operation II Wiring Continued ...

Page 8: ...ner Startup section V for operating instructions III Piping Figure 4A Piping LNB 500 Standard PRE ASSEMBLED SECTION EBM RG175 2000 3633 BLOWER 8435 30 BLOWER INLET KIT 8416 22 DUNGS 3 4 RATIO GOVERNOR 8416 21 1 UNION 8493 06 3 4 QUICK ACTUATED BALL VALVE 8404 37 3 4 x 2 NIPPLE 8488 02 3 4 x 3 NIPPLE WITH ORIFICE 5246 85 3 4 x 2 NIPPLE 8488 02 3 4 SOLENOID VALVE 24 V 8402 35 3 4 x 2 NIPPLE 8488 02 ...

Page 9: ...E 600 0 MANOMETER EBM G1G170 AB05 20 BLOWER 8435 23 BLOWER INLET KIT 8416 18 DUNGS 1 RATIO REGULATOR ZERO GOVERNOR 8416 04 1 UNION 8493 06 1 x 3 NIPPLE 5246 64 1 x 2 NIPPLE 8488 52 1 SOLENOID VALVE 24 V 8402 36 1 x 2 NIPPLE 8488 52 1 T HAND MAIN MANUAL GAS BALL VALVE 8404 29 1 REGULATOR RV61 8416 33 1 SOLENOID VALVE 24 V 8402 36 1 x 4 NIPPLE WITH PRESSURE TAP 5243 46 1 x 3 NIPPLE 8488 61 FUEL GAS ...

Page 10: ...e inlet of first solenoid gas valve 27 Inlet pressure to side inlet of first solenoid gas valve at high fire should be 5 WC 28 Readjust main gas pressure regulator if required 29 Check differential gas pressure at barb fittings 30 Differential gas pressure should be 1 8 WC for high fire 31 To adjust high fire final setting the manual valve downstream of Dungs valve can be closed slightly LNB with Fenwal Co...

Page 11: ... barb fitting in order to hook up the required tubing to the differential gas pressure manometer Set temperature control below booth temperature so burner will light and stay lit at low fire or remove DCV wiring from RTC board Energize burner power switch The burner blower will be energized and start sequence will begin Once the main flame is established the burner will start at low fire The gas pressu...

Page 12: ...M blower ignition and flame sensing assembly burner chamber and burner head should be inspected Turn off the main gas manual valve and main panel disconnect to insure unit will not start Remove the flame sensor wire spark cable and wiring harness attached to the EBM blower To inspect the blower inlet loosen the union between the Ratio Regulator Zero Governor valve and blower Loosen the four 4 bolts a...

Page 13: ...ly 1 1 2 1 15 32 SIDE VIEW 13 Inside Collar 14 Figure 5 Direct Spark Ignitor Assembly FRONT VIEW NOTE Flame rod tip angled to the side FROM TIP TO TIP 5 32 0 01 GAP 6 5 4 3 2 11 10 9 8 7 12 1 Item Part Description Qty 1 Hardware 8 32 X 5 16 Socket Head Cap Screw 4 2 5246 45 Ignition Assembly Weldment Spk 1 3 8432 21 O Ring 1 2 X 11 16 X 3 32 1 4 5246 22 Ignition Flame Assembly Plate 1 5 5246 48 Ig...

Page 14: ... tag b Protected from shipping damage c Received transportation pre paid at Midco International Inc Return Goods Dept 4140 West Victoria Street Chicago Illinois 60646 6727 d Found by Midco s inspection to be defective in workmanship or materials under normal use and service e Handled in accordance with one of the two following procedures as specified by the customer making the return 1 Credit Proce...

Page 15: ... scrapped repaired or replaced as instructed by the customer Products returned to the customer will be sent shipping charges collect Call factory for information 866 705 0514 Fill out form and fax to 866 580 8700 or copy and mail to Midco International Inc 4140 West Victoria Street Chicago Illinois 60646 Date of Purchase End User Name Company Name Street Apt No City State Zip E mail Address Web Ad...

Page 16: ...inted in USA 8471 91 As an ISO 9001 certified company we proudly design manufacture and assemble our products in Chicago Illinois USA Midco International Inc 4140 West Victoria Street Chicago Illinois 60646 toll free 866 705 05148478 tel 773 604 8700 fax 866 580 8700 web www midcointernational com e mail sales midcointernational com 319 ...

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