background image

True Blue Power

®

 

Manual Number 9017680  

a division of Mid-Continent Instrument Co., Inc.

 

 

Revision G, July 17, 2019

 

TABLE OF CONTENTS 

 
SECTION 1 

GENERAL DESCRIPTION 

1.1 

INTRODUCTION   

 

 

 

 

 

 

 

  5 

1.2 

TECHNICAL SPECIFICATIONS  

 

 

 

 

 

 

  6 

SECTION 2

 

PRE-INSTALLATION CONSIDERATIONS

 

2.1 

COOLING   

 

 

 

 

 

 

 

 

  7 

2.2 

EQUIPMENT LOCATION   

 

 

 

 

 

 

  7 

2.3 

ROUTING OF CABLES 

 

 

 

 

 

 

 

  7 

2.4 

LIMITATIONS 

 

 

 

 

 

 

 

 

  7 

SECTION 3

 

INSTALLATION PROCEDURES

 

3.1 

GENERAL INFORMATION   

 

 

 

 

 

 

  8 

3.2 

UNPACKING AND INSPECTING EQUIPMENT 

 

 

 

 

  8 

3.3 

INVERTER CONNECTIONS and WIRE HARNESS   

 

 

 

  8 

3.3.1  TI1200 Connectors 

 

 

 

 

 

 

 

  8 

3.3.2  Pin Assignment Information 

 

 

 

 

 

 

  8 

3.3.3  Pin Description Information 

 

 

 

 

 

 

  9 

3.3.4  Wire Selection   

 

 

 

 

 

 

 

  9 

3.3.5  Circuit Breaker on Input Power   

 

 

 

 

 

  9 

3.3.6  Circuit Breakers on AC Output   

 

 

 

 

 

  9 

3.3.7  Considerations for use with GFI and Noisy Electronics   

 

 

10 

3.3.8  Harness Verification 

 

 

 

 

 

 

 

10 

3.4 

MOUNTING 

 

 

 

 

 

 

 

 

12 

3.5 

INSTALLATION CAUTIONS  

 

 

 

 

 

 

12 

3.6 

INSTALLATION COMPLETION 

 

 

 

 

 

 

12 

SECTION 4

 

OPERATION 

4.1 

ELECTRICAL PERFORMANCE 

 

 

 

 

 

 

14 

4.2 

PROTECTIVE FEATURES   

 

 

 

 

 

 

15 

4.2.1  Remote ON/OFF 

 

 

 

 

 

 

 

15 

4.2.2  Over-Voltage   

 

 

 

 

 

 

 

15 

4.2.3  Under-Voltage   

 

 

 

 

 

 

 

15 

4.2.4  Over-Temperature 

 

 

 

 

 

 

 

15 

4.2.5  Short Circuit and Over-Current for the 6431200-1, -2, -3, -5, and -6 

 

16 

4.2.6  Short Circuit, Over-current, and Installation for the 6431200-4 

 

 

16 

4.2.7  Over-Current and the 6431200-7 

 

 

 

 

 

16 

4.2.8  Temperature Regulated Cooling  

 

 

 

 

 

16 

 

SECTION 5

 

CONFORMANCE

 

 

5.1 

CONTINUED AIRWORTHINESS STATEMENT 

 

 

 

 

17 

5.2 

ENVIRONMENTAL QUALIFICATION STATEMENT   

 

 

 

17 

NUMBER 

LIST OF TABLES AND FIGURES 

1.1 

TI1200 Model Variations 

 

 

 

 

 

 

 

  5 

1.2 

Electrical Attributes   

 

 

 

 

 

 

 

  6

 

1.3 

Physical Attributes   

 

 

 

 

 

 

 

  6 

1.4 

Qualification 

 

 

 

 

 

 

 

 

  6 

3.3.1  Connectors for 6431200-1 to -7 and 6431200-7 

 

 

 

 

  8 

3.3.2  Pin Assignment Information  

 

 

 

 

 

 

  8 

3.4 

Example Wiring Diagrams   

 

 

 

 

 

 

11 

3.5 

TI1200 Series Outline Drawing 

 

 

 

 

 

 

13 

4.1 

Output Power Performance Vs Temperature  

 

 

 

 

14 

4.2 

Output Power Performance Vs Input Voltage  

 

 

 

 

14 

4.3 

Output Power Performance Vs Altitude 

 

 

 

 

 

15 

5.2 

DO-160G Category Qualifications by Section 

 

 

 

 

17

 

 

 

Summary of Contents for 6431200-1

Page 1: ...0 Series Static Electrical Power Inverter True Blue Power is a division of Mid Continent Instrument Co Inc Mid Continent Instrument Co Inc dba Mid Continent Instruments and Avionics 9400 E 34th Street N Manual Number 9017680 Wichita KS 67226 Rev G July 17 2019 ...

Page 2: ...ww mcico com We welcome your comments concerning this manual Although every effort has been made to keep it free of errors some may occur When reporting a specific problem please describe it briefly and include the manual part number the paragraph figure table reference and the page number Send your comments to True Blue Power c o Mid Continent Instrument Co Inc Attn Technical Publications 9400 E ...

Page 3: ... Page 15 TS and TDS 501 was 500 C 01 02 15 BMC Added TI1202 model D 08 08 16 VAA Added 6431200 5 model E 12 30 16 KJW Added the 2 4 and 5 models to Table 1 1 F 2 27 17 JRC General update to entire manual Added 6431200 6 model Add capacitor noise section G 7 17 19 JRC Added additional DO 160G section category ratings to Table 5 2 Added 6431200 7 with different connector in Table 1 1 and Table 3 3 1...

Page 4: ...3 6 INSTALLATION COMPLETION 12 SECTION 4 OPERATION 4 1 ELECTRICAL PERFORMANCE 14 4 2 PROTECTIVE FEATURES 15 4 2 1 Remote ON OFF 15 4 2 2 Over Voltage 15 4 2 3 Under Voltage 15 4 2 4 Over Temperature 15 4 2 5 Short Circuit and Over Current for the 6431200 1 2 3 5 and 6 16 4 2 6 Short Circuit Over current and Installation for the 6431200 4 16 4 2 7 Over Current and the 6431200 7 16 4 2 8 Temperature...

Page 5: ... pure sine wave with typically less than 2 5 of total harmonic distortion for clean noise free harmonic free power to supply loads of corresponding voltage power and frequency For the TI1200 the 115VAC 60 Hertz Hz is suitable for nearly any common commercial or consumer load rated for a nominal input of 115VAC The TI1202 is designed for a 230VAC output with an AC frequency of 50 Hz for internation...

Page 6: ...tor 1 Output Waveform Pure sine wave Power Factor 0 8 to 0 8 Efficiency 88 nominal Total Harmonic Distortion THD 2 5 3 3 5 Table 1 2 Electrical Attributes Physical Attributes 6431200 1 3 4 5 6 6431200 2 6431200 7 Weight 7 25 pounds max Dimensions not including connector mate 12 00 inches long x 6 32 inches wide x 3 45 inches high Mating Connector and cable clamp MS3106A24 12S MS3106E24 12S or equi...

Page 7: ...e unit are heavy gauge wire and carry significant power Be aware of routing cables near other electronics or with other wire bundles that may be susceptible to high energy flow Avoid sharp bends in cabling and routing near aircraft control cables Also avoid proximity and contact with aircraft structures avionics equipment or other obstructions that could chafe wires during flight and cause undesir...

Page 8: ...use MCI P N 9019110 1 MCI P N 9017235 2 cable clamp c Installation Manual MCI P N 9017680 Equipment not provided a Mounting Hardware four 4 20 pan head screws lock washers optional b Cable Harness Wire See Section 3 3 for specifications 3 3 INVERTER CONNECTIONS AND WIRE HARNESS 3 3 1 TI1200 Connectors Figure 3 3 1 Connectors for 6431200 1 through 6 Left and 6431200 7 Right 3 3 2 Pin Assignment Inf...

Page 9: ...rcraft ground If the inverter is to be ENABLED at all times then the ENABLE pin can be connected directly to DC Negative By utilizing a switch between this pin and ground or negative the switch will allow remote on off control of the unit For only the TI1204 6431200 7 model the inverter is ENABLED if this connection is open or connected to ground To turn the inverter OFF remotely a switch must be ...

Page 10: ...ction will not function properly if there is not an Earth Neutral connection or if there is noise between Earth and Neutral If consumer video electronics exhibit noise interference if touch screen devices exhibit erratic touch screen operation or if added GFI systems exhibit false tripping then it is recommended to place a capacitor between the inverter AC return pin D and the inverter chassis gro...

Page 11: ...n The wiring diagrams of Figure 3 4 provides general examples of typical installations The configuration of individual aircraft installations may vary Refer to Section 3 of this manual for circuit breaker rating s recommended wire sizes and other details as these vary with the different model inverter output voltage and power ratings The different connector of the 6431200 7 is not shown in these d...

Page 12: ...E Digital meters measure AC voltage with a very high impedance As noted in section 3 3 7 the TI1200 series has a balanced AC output that is not referenced to the chassis If a digital meter is used to measure the AC output to chassis the reading will correspond to approximately the inverter rated output voltage This reading may vary depending upon the presence of an optional noise capacitor section...

Page 13: ...inent Instrument Co Inc Revision G July 17 2019 3 46 6 32 3 750 12 00 9 75 11 250 Connecter per MS3102A24 12P 4x Ø 0 281 1 4 20 Mounting Holes C B A E D Fan Air Exhaust at connector End Fan Air Intake at this end of Inverter Figure 3 5 TI1200 Series Outline Drawing ...

Page 14: ...30VAC 600 VA model of the TI1200 is available See Table 1 2 for tolerance ranges The TI1200 series is designed as a two stage solid state switch mode power supply The power transformation utilizes a first stage full bridge methodology followed by an H bridge AC forming second stage The primary stage utilizes current mode control providing instantaneous load protection as an advantage over legacy d...

Page 15: ...disables the output The unit will monitor the input voltage such that if the input returns to within the normal operating range the output will be enabled and allow the unit to operate normally 4 2 4 Over Temperature The TI1200 Series incorporates an internal temperature sensing device that provides monitoring to the control circuits When the unit senses an internal condition that exceeds maximum ...

Page 16: ...or these applications the 6431200 4 inverter is specially intended to meet the requirements of high peak power AC loads with high crest power factor or AC phase modulated power requirements At loads exceeding the overcurrent setting of the 6431200 4 the inverter will clip the peaks of the AC sine wave output At higher levels than this the AC output will cycle ON and OFF at a 5 to 7 second rate lim...

Page 17: ...perature In Flight Loss of Cooling Decompression Overpressure 4 4 5 1 4 5 2 4 5 5 4 6 2 4 6 3 Category F3 Y Operating Low Temp 55C Operating High Temp 70C Category Y 300 minutes 40C 75 Altitude 55 000 ft 15 000 ft Temperature Variation 5 Category S2 Humidity 6 Category B Operational Shock and Crash Safety 7 Category B Vibration 8 Category R Curve C C1 Category U Curve G RCC1 UG Explosion 9 Categor...

Reviews: