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Micron MC-20 User Manual Download Page 7

MC-20

User Manual / 

Setup Process Procedures

7

/

3

7

The following procedures will guide you step by step while you prepare the MC-20 for 

operation. There are several phases but each can be quickly broken down and 
accomplished. You will need a set of Allen keys and a set of pliers or the corresponding 
wrench size for the nuts.

Assembling the Table and Mounting the MC-20

The following procedure will guide you through setting up the table and mounting the 

MC-20. You will need a set of Allen keys and a set of pliers or the corresponding wrench
size for the nuts.

Remove all the contents of the box and layout and 
floor

1. Open the rectangular box that contains the table pieces.
2. Remove all the protective packaging, stretch wrap and tape from the pieces.
3. The box contains the following items:
a. Short bolts (8)
b. Long bolts (4)
c. Metal legs (2)
d. Nuts (12)
e. Table (1)
f. Micron cross bars (2)

Summary of Contents for MC-20

Page 1: ...Fastening Attaching Machine User Manual VERSION 1 02 MC 20 ...

Page 2: ... 20 to the Table 11 12 MC 20 Pneumatic Electrical and Foot Pedal Connections Installing Dies and Adapters with Dies MC 20 User Manual Table of Contents 2 37 Connecting to the Air Compressor 13 Connecting to an Outlet 14 Connecting the Foot Pedal 15 Technical Data Single 4 Technical Data Double 5 Scope and Purpose 6 Setup Process Overview 6 Installing Dies with Adapters 16 19 Installing Dies withou...

Page 3: ... 3 37 Filter Cleaning Process 27 28 Oil Filling Process 29 Resetting Safety System 30 31 Air Leak Problems 31 Start Button Mill Problem 32 33 Turning the Machine On and Emergency Stop Button 22 23 Instruction of the Screen Operation 34 Schematic Diagram 35 Safety Pistons Connection Diagram 36 Fuse System Fuse System 26 Contact Informations Contact Informations 37 Caution 37 ...

Page 4: ...the grommet setting point All types and sizes of Eyelets Spring Snaps Ring Snaps Jean Rivets and Jean Buttons The digital panel of the MC 20 displays installed fastener count and piston stroke settings Laser guidance system VIDEOS Installing Grommets In To Shower Curtain Material https vimeo com 125072496 Installing 2 Self Piercing Grommets In To Clear Plastic Material https vimeo com 130120600 Gr...

Page 5: ...A laser guidance system that marks the grommet setting point All types and sizes of Eyelets Spring Snaps Ring Snaps Jean Rivets and Jean Buttons The digital panel of the MC 20 displays installed fastener count and piston stroke settings Laser guidance system VIDEOS Industrial Metal Hole Piercing Die Installation https vimeo com 240897840 Industrial Die How You Can Pierce The Material https vimeo c...

Page 6: ...ponents will be covered in a more technical manner but in great detail Setup Process Overview During the initial setup of the MC 20 the machine s table will have to be assembled Then the machine will have to be mounted and bolted onto the table Once the MC 20 and its table are properly assembled the dies will need to be installed The approach to installing the dies will vary slightly depending on ...

Page 7: ... Table and Mounting the MC 20 The following procedure will guide you through setting up the table and mounting the MC 20 You will need a set of Allen keys and a set of pliers or the corresponding wrench size for the nuts Remove all the contents of the box and layout and floor 1 Open the rectangular box that contains the table pieces 2 Remove all the protective packaging stretch wrap and tape from ...

Page 8: ... 2 3 for the rear cross bar 1 Stand both legs perpendicular to the floor and hold one of the cross bars between the two Ensure Micron is oriented properly 2 Align the holes on the cross bar to those of the legs 3 Insert the short bolts from front to back and secure them with the nuts ...

Page 9: ...uring the Table Top to the Legs 1 Place the table on top of the two legs Ensure that the holes on the legs align with those of the table 2 Drop the four long bolts through the table and leg holes 3 Secure the bolts with nuts 4 The table is now complete ...

Page 10: ... screws that border the bottom of the box 1 2 Carefully lift the cover up and off of the machine 1 3 The box should contain the following i MC 20 fastener attaching machine 1 ii Red bins 2 iii A box containing 1 Foot pedal 1 2 Spacer bar 1 3 Pneumatic hose 1 4 Electrical cable 1 2 Place the bins and the small box to the side Unboxing the MC 20 ...

Page 11: ...MC 20 User Manual Setup Process Procedures 11 37 3 Unbolt the machine from the base board Place the bolts to the side for now Securing the MC 20 to the Table ...

Page 12: ...d machine are now fully assembled 4 Carefully place the machine onto the assembled table Ensure that the holes on the machine where the bolts were removed and the table s holes are aligned 5 Bolt the MC 20 onto the table with the bolts that were placed to the side ...

Page 13: ...small box found with the MC 20 is a length of pneumatic tubing One end is intended for the MC 20 2 The second end needs to have an adapter securely placed on it The adapter does not come with the hosing and must be purchased separately This end is then inserted into the air compressor according to the manufacturer s instructions 3 Turn the lever where the hose is inserted into the MC 20 so that it...

Page 14: ...edal Connections 14 37 1 Unwrap the electrical cable that is within the small white box 2 Insert the female end of the electrical cable into the rear of the machine 3 Insert the male end of the electrical cable into the outlet Connecting to an Outlet ...

Page 15: ...pedal has a special grove that will correlate to the grove in the port on the machine Connecting the Foot Pedal 1 The port is located on the right hand side of the machine towards the rear 2 Slide the connector into the port and secure with the metal ring Simply screw it on clockwise ...

Page 16: ...of the four die stems posts are unique so figuring out what goes where is simple Follow the guide below to determine whether the die belongs in the bottom or top insert Some die sets may need one or both adapters Installing Dies and Adapters with Dies Our warehouse will typically ship the MC 20 with the dies already set into the machine For the purposes of this manual the safety Mica has been remo...

Page 17: ...e the bottom die adapter into the bottom opening Be sure to position the slit perpendicular to the lower tension screw Your machine may have the bottom tension screw on the front or on the side 2 Place the bottom die which has a 1 2 inch post into the bottom die adapter ...

Page 18: ...MC 20 User Manual Installing Dies and Adapters with Dies 18 37 1 Use an Allen key to tightly secure both the adapter and bottom die into the machine ...

Page 19: ...upper die which will have a 1 4 inch threaded stem and screw it up into the installed adapter 3 Slide the upper die adapter up into the mill ensuring that the flattened portioned is aligned with one of the two tension screws 4 Use an Allen wrench to tightly secure the adapter ...

Page 20: ...20 37 1 Slide the bottom die into the bottom slot of the machine If your bottom die has a flat portion on it ensure that this side is facing the tension screw 2 Secure the bottom die into place by tightening the tension screw Installing Dies without Adapters ...

Page 21: ...ial dies come with a bolt and washer which provides additional support They prevent the bottom and top die from becoming stuck together when using thicker stretchy fabrics If you have a set like this it is highly recommended that the bottom die be secured with them in addition to the steps in Securing Industrial Dies 1 Take the washer and slide it onto the bolt 2 Position the bolt and washer under...

Page 22: ...turning on the machine and operating the emergency stop button Turning the Machine On and Emergency Stop Button 1 The power switch is located at the back of the machine On the left the machine is in the off position easily flip the switch to turn on the machine like in the picture on the right ...

Page 23: ... should only be used in emergencies The proper way to turn the machine off is with the power switch at the back of the machine Should the button need to be used simply push it down Should the emergency stop button be pushed in it can easily be undone Grab the button and smoothly twist the button clockwise The button will release itself with little effort ...

Page 24: ... is capable of applying up to 950 kg of pressure per square centimeter PISTON PRESSURE ADJUSTMENT MC 20 Double Pneumatic Machine has two pistons while single one has one piston Piston pressure determines the amount of the force applied by the dies while attaching the grommets or other fasteners on to the material It is important to determine the proper amount of piston pressure required for the jo...

Page 25: ...ions to prevent damage to the air pressure knob while adjusting the air pressure of the MC 20 1 Lift the knob up 2 Turn the knob clockwise to increase the air pressure 3 Turn the knob counterclockwise to lower the air pressure 4 When desired air pressure is achieved press the knob down to lock the pressure setting CAUTION IF YOU DO NOT LIFT THE KNOB UP BEFORE YOU TURN IT TO SET THE AIR PRESSURE YO...

Page 26: ... inside you should see a green LED light Take a look at the image below Fuse System If this light is not there then the fuse may be blown The machine comes with a spare fuse so you can change it Simply remove the power cord use a flat head screwdriver to pull out the fuse Please be careful because the first fuse is not secured with anything The second fuse is secured to the piece that holds the fi...

Page 27: ...ily maintenance 2 Security cover connection and setting plate screws B should be checked on weekly maintenance 3 Main piston and security pistons A should be lubrified with grease oil on monthly maintenance 4 Filter of conditioner should be cleaned and oil treatment should be made on monthly maintenance ...

Page 28: ...hine air inlet valve to on position 2 Please push the filter cleaning pin up with a screwdriver 3 Please provide the air discharge for a while Then you will see that air in tank will be cleaned 4 After the cleaning is finished you could stop pushing the pin up and continue to use the machine ...

Page 29: ... compatible screwdriver by loosening Note Please pay attention impermeability item o ring on the plug 3 Fill the Pneumatic System Oil up to half level of the tank from the hole where the pil filter plug was taken out 4 Replace the plug A 5 Pay attention that the button B which adjusts the amount of oil that will enter the system has to be at 1 position Note The average oil consumption will be a dr...

Page 30: ...alue Resetting the Safety System 1 Press the emergency button down to turn the machine off 2 Press the stroke up and down buttons at the sametime and hold 3 While pressing on both stroke buttons turn the emergency button in the direction of the arrows to turn the machine back on 4 The digital screen should briefly display all 3 s and then turn to 0 s a Press on the stroke up button three times to ...

Page 31: ...ed in this email do not solve your air leak problem we will need to order your part from our factory in Turkey we unfortunately we do not have the part in our warehouse 1 The procedure to adjust the air pressure is Lift the blue air pressure knob up Turn the knob to the desired air pressure position Press knob down to lock it in place 2 The procedure to fix the air leak problem is Lift the blue ai...

Page 32: ...etup Process Procedures 32 37 Start Button Mill Problem 1 First check that the hose is securely connected to the machine 2 Ensure that the valve is in the open position and the gauge shows that air is entering the machine ...

Page 33: ...main pistons you will need to check to see if any of the hoses on the inside are pinched Remove the back plate by unscrewing the four bolts that secure it to the body of the machine Take a look into the cavity and look for any hoses that have been pinched preventing air from passing through Correct them and then test the start button again ...

Page 34: ...MC 20 User Manual Instruction 34 37 Instruction of the Screen Operation ...

Page 35: ...MC 20 User Manual Instruction 35 37 Schematic Diagram ...

Page 36: ...MC 20 User Manual Instruction 36 37 Safety Pistons Connection Diagram ...

Page 37: ...ts handling procedures Under no circumstances should fingers hands or any parts of the body be placed between the setting tools while the machine is in operating mode Before operating the machine test by placing a finger thick material to see if safety is working Always turn off the machine and air when you change the dies MC 20 Fastener Attaching Machine shipped to you was tooled and tested using...

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